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Super B NOMIA 12V160Ah Manual

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January 2020
NOMIA 12V160Ah

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Summary of Contents for Super B NOMIA 12V160Ah

  • Page 1 Manual Version January 2020 NOMIA 12V160Ah...
  • Page 2 12V160Ah Li-ion battery. We kindly ask you to read this manual carefully before using the product. In this manual, the Nomia 12V160Ah Li-ion battery will be referred to as: the Li-ion battery. This manual is meant for the installer and the user of the Li-ion battery. Only qualified, certified personnel may install and perform maintenance on the Li-ion battery.

  • Page 3: Table Of Contents

    Connecting a normal relay as an external disconnect device 4.5.3. Using the SB BIB (Battery Interface Box) 4.5.4. Using the SB BCI-C1 (Battery Communication Interface) with a normal relay 4.6. Connecting the Li-ion battery to the load/charger Be in charge. Super B.
  • Page 4 4.6.1. Connecting a single Li-ion battery to the load/charger with a bistable relay 4.6.2. Connecting a single Li-ion battery to the load/charger with a normal relay 4.7. Disconnecting the Li-ion battery 5. Connecting Li-ion batteries in series and parallel 5.1. Connecting Li-ion batteries in series.

  • Page 5: Safety Guidelines And Measures

    Batteries may be returned to the manufacturer. Li-ion WARNING: Must be disposed of properly. May explode if damaged or disposed Do not mix with other (industrial) waste. of in fire. Do not short circuit. Be in charge. Super B.

  • Page 6: Introduction

    Caution! External disconnect device is required! 2.2. Intended use The Nomia 12V160Ah Li-ion battery serves as a energy source of 12V in power systems for recreational vehicles, commercial vehicles, leisure boats, commercial vessels and stationary applications. Potential applications of this Li-ion battery include: off grid power supply, marine power supply, medium for (renewable) energy storage and (traction) battery for vehicles.Use as a starter battery is not possible.

  • Page 7: Product Specifications

    417 x 227 x 314 mm / 16.4” x 8.9” x 12.4” Weight 26.9 kg / 59.3 lbs Case material GFRP (Glass Fiber Reinforced Plastic) Ingress protection IP50 Cell type / chemistry Prismatic - LiFePO4 Table 3. Mechanical specifications Be in charge. Super B.

  • Page 8: Charge & Discharge Specifications

    3.2.3. Charge & discharge specifications Charge method CCCV Charge voltage 14.3 - 14.6V Max charge current 160A End of discharge voltage Discharge current continous 480A Discharge pulse current (10 sec) 800A Table 4. Charge and discharge specifications 3.2.4. Temperature specifications Charge temperature 0°C to 45°C / 32°F to 113°F Discharge temperature...

  • Page 9: Environmental Conditions

    Li-ion battery to fire, water, solvents or excessive heat. 3.4. Scope of delivery 10 11 Figure 1. Scope of delivery. 1. (1x) Nomia 12V160Ah lithium battery 2. (4x) M8 Bolt 3. (6x) M8 Spring washer 4. (6x) M8 Plain washer 5.

  • Page 10: Connections, Indicators And Battery Controls

    3.5. Connections, indicators and battery controls 1 2 3 4 1 2 3 4 5 6 7 Figure 2. Connections, indicators and battery controls 1. Con 1 (Output for Bistable Relay; Phoenix FRONT-MC 1,5/4-STF-3,81 1850877) 2. Con 2 (I/O Connection 7; Phoenix FRONT-MC 1,5/7-STF-3,81 1850903) 3.

  • Page 11: Con 3 (Canopen; 5-Pin "Micro" Style Connector)

    Li-ion battery and can lead to high risks for safety and environment. 3.6.2. Optional Components The Li-ion battery can be used in combination with a number of (Super B) products: Description Article name...
  • Page 12 Terminator Resistor Male 8718531360815 SB CAN Terminator Resistor Male CAN Male-female Cable 0.6m SB CAN Male-female Cable 0.6m 8718531360716 CAN Male-female Cable 1m 8718531360723 SB CAN Male-female Cable 1m CAN Male-female Cable 2m 8718531360730 SB CAN Male-female Cable 2m CAN Male-female Cable 5m SB CAN Male-female Cable 5m 8718531360747 CAN Male-female Cable 10m...

  • Page 13: Installation

    4.2. Unpacking Check the Li-ion battery for damage after unpacking. If the Li-ion battery is damaged, contact your reseller or Super B. Do not install or use the Li-ion battery if it is damaged! 4.3. Preparing the battery for use Caution! Do not operate the Li-ion battery beyond published maximum specifications.

  • Page 14: Placement And Removal Of A Fuse

    Figure 3. Installing the Li-ion battery using the Super B mounting brackets 4.3.2. Placement and removal of a fuse Before the Li-ion battery can be used, the internal fuse needs to be installed. The 32V/500A fuse is supplied with the Li-ion battery.

  • Page 15: Connection Wires

    4.4. Connection wires Use appropriate wire for the connection wires to prevent overheating and unnecessary losses. Use appropriate fuses matching the wires and load. Super B suggests to use a 95mm2 connection wires. Connection wires with smaller diameters can cause overheating or unnecessary losses.

  • Page 16: Connecting A Normal Relay As An External Disconnect Device

    Load/Charger Bistable Relay Figure 5. Connect a bistable relay as an external disconnect device 4.5.2. Connecting a normal relay as an external disconnect device 1. When using a normal relay, connect it to Con 2 (I/O Connection 7), Pin 4 (Rc) and Pin 5 (Rnc) as displayed in figure 6.

  • Page 17: Using The Sb Bib (Battery Interface Box)

    4.5.3. Using the SB BIB (Battery Interface Box) Figure 7. Connecting a Li-ion battery to the SB BIB Consult with Super B for the SB BIB installation instructions. 4.5.4. Using the SB BCI-C1 (Battery Communication Interface) with a normal relay...

  • Page 18: Connecting The Li-Ion Battery To The Load/Charger

    4.6. Connecting the Li-ion battery to the load/charger 4.6.1. Connecting a single Li-ion battery to the load/charger with a bistable relay Warning! Ensure you have completed all the previous steps described in chapter 4.5 before connecting the battery to the load/charger. 1.

  • Page 19: Connecting A Single Li-Ion Battery To The Load/Charger With A Normal Relay

    5. Ensure both contacts are tightened to 20Nm and the contacts for the normal relay: • TE EV250: 8,8 to 11 Nm • GIGAVac GX14: 14 to 20 Nm • GIGAVac GX16: 23 to 34 Nm 6. Place the terminal covers over the terminals (see figure 12). Be in charge. Super B.

  • Page 20: Disconnecting The Li-Ion Battery

    20 Nm Normal relay Figure 11. Connecting the battery to the load. Load/Charger Normal relay Figure 12. Securing the terminal covers. 4.7. Disconnecting the Li-ion battery 1. Turn off any device or charger the Li-ion battery is connected to. 2. Disconnect the negative wire from the - terminal of the Li-ion battery. 3.

  • Page 21: Connecting Li-Ion Batteries In Series And Parallel

    5.2. Connecting Li-ion batteries in parallel Caution! Before connecting 2 or more Li-ion batteries in parallel, the Li-ion batteries must be charged to 100% SoC. Caution! For more than 4 Li-ion batteries in parallel connection consult Super B or your 2014 OCT 06 R. Pot...

  • Page 22: Connecting Li-Ion Batteries In Series And Parallel

    NOT OK J1_BREL J1_BREL J2_IO J2_IO J3_CAN J3_CAN J1_BREL J1_BREL J2_IO J2_IO J3_CAN J3_CAN J1_BREL J1_BREL J2_IO J2_IO J3_CAN J3_CAN Minus (-) Minus (-) Plus (+) Plus (+) Load Load Figure 14. Three Li-ion batteries in parallel with external disconnect device OK: Equally divided battery current.

  • Page 23: Canopen Interface

    Caution! For more than 4 Li-ion batteries in series and parallel connection consult Super B or your dealer. Caution! Depending on the installation a precharge circuit is needed. For further information consult Super B or your dealer. When using Li-ion batteries in series and parallel configuration CAN balancing is required (see paragraph 5.4.4).

  • Page 24: Can Bus Network Topology

    5.4.1. CAN Bus network topology The CAN Bus must be used in a bus network topology. Do not use a ring- or a star topology. The maximum CAN bus length is limited. The Li-ion battery has a fixed bitrate of 250kbps. In table 12 is an overview of these restrictions.

  • Page 25: Can Balancing

    24V_2s1p Sheet: Version Date Name CAN balancing works with SB BCI-C1/SB BIB and without SB BCI-C1/SB BIB up to 8 batteries. Consult with Super B for more CAN balancing configurations. 15/03/2018 17:00 C:\Users\ipapa\OneDrive\Desktop\24V_2s1p.sch (Sheet: 1/1) Be in charge. Super B.

  • Page 26: Battery Use

    Battery use 6.1. General information Warning! Always use an external disconnect device. Warning! In case of an undervoltage shutdown the charging current must be very low until a safe voltage is achieved. Warning! Follow the safety guidelines and measures of chapter 1. Caution! Charge the Li-ion battery before use.

  • Page 27: Battery Monitoring Software

    An overview of these products is given in paragraph 3.6.2. 6.3.1. Battery History Recording The battery history can be downloaded with the Battery Monitor software. This recording can only be accessed by a reseller or Super B for evaluation. Be in charge. Super B.

  • Page 28: Inspection And Cleaning

    Inspection and cleaning 7.1. General information Warning! Never attempt to open or dismantle the Li-ion battery! The inside of the Li-ion battery does not contain serviceable parts. 1. Disconnect the Li-ion battery from all loads and charging devices before performing cleaning and maintenance activities (see paragraph 4.7).

  • Page 29: Storage

    Li-ion battery connection points to prevent short circuits. Battery recycling is encouraged. Dispose of the Li-ion battery in accordance with local, state and federal laws and regulations. Batteries may be returned to the manufacturer. Be in charge. Super B.

  • Page 30: Troubleshooting

    11. Troubleshooting Problem Possible reason Solution The capacity of Perform one full charge cycle to The cells within the batteries are not the Li-ion battery balance the cells (see chapter 5 for properly balanced or the Li-ion battery has decreased balancing).

  • Page 31: Warranty And Liability

    In the event that any such damage has arisen, the customer must notify Super B thereof as soon as possible, in any event no later than three (3) days of delivery, by means of accurate, written statement, stating the damage and where possible a photograph.
  • Page 32 These policies contain a usual limitation of insurance payment to be paid out to Super B if, and to the extent that, the event is a covered event.
  • Page 33 Be in charge. Super B.
  • Page 34 For more information please contact: Super B Lithium Power B.V. Demmersweg 3 7556 BN Hengelo (Ov) The Netherlands Tel: +31 (0)88 0076 000 E-mail: info@super-b.com www: www.super-b.com Manual January 2020...

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