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QMS 4060 Supplementary Manual

Repacking the printer
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"Repacking Consumables" on page C-2
"Inserting Shipping Restraints" on page C-17
"Repacking the Options" on page C-27

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Summary of Contents for QMS 4060

  • Page 1 “Repacking Consumables” on page C-2 “Inserting Shipping Restraints” on page C-17 “Repacking the Options” on page C-27...
  • Page 2 In some cases, because of mechanical problems or other circum- stances you may have to repack your printer to ship it back to QMS. Use this chapter as a guide to help you repack your printer. Caution: Only use the original packing materials to repack your printer.
  • Page 3 The toner in the printer should be as low as possible before repacking and shipping the printer. If possible, run the printer with a waste toner bottle in place and toner recycling disabled. Try to run it until you get the TONER OUT message on the display.
  • Page 4 Press the Online button to access the Administration/Con- sumables/Developer menu. The message window should display CONSUMABLES DEVELOPER Offline Menu Press the Select button to tell the printer you are ready to empty the developer. The message window displays WASTE BOTTLE IN? SELECT WHEN DONE Offline Menu...
  • Page 5 Open the right cover and check that the developer waste bot- tle is in place. » Note: Make sure the developer waste bottle is in place. The printer will not perform the next step until the bottle is properly set.
  • Page 6 DEVELOPER . . . Offline Menu You should hear the developer purging and after about 30 sec- onds the message window displays OPEN UPPER RIGHT DOOR Offline Menu Open the right door of the printer. LETTER LETTER LEGAL Next Select Previous LETTER LETTER...
  • Page 7 Store the developer waste bottle for later use. Caution: Do not repack the developer waste bottle. It will spill during shipment. Keep it until the printer is shipped back to you. Turn off the printer. Before repacking the printer you should ensure the toner hopper is as low as possible.
  • Page 8 Move the toner recycling shutter to the closed position (towards the back of the printer). Open the toner fill lid and use a toner vacuum to remove as much toner as possible from the toner hopper. Caution: Use only a vacuum cleaner designed for toner. Normal...
  • Page 9 Use nylon reinforced tape and apply some to the toner fill lid and the developer fill lid to secure for shipping. Open the front door of the printer. Turn lever b1 to the right to unlock the internal components.
  • Page 10 10 Turn lever b1 to the left to lock the plastic protective cover in place. 11 Close the right door of the printer and secure with nylon reinforced tape for shipping. If necessary, open the front door of the printer.
  • Page 11 While pulling down on handle 3, lower the transfer assembly guide. In one movement, push in, pull up, and then pull out to remove the transfer assembly from the guide assembly. Store the transfer assembly away for use later when the printer is returned to you.
  • Page 12 With the front door of the printer open and the transfer assembly guide in the lower position, move lever b1 to the right to unlock the drum unit. Turn the drum locking knob counterclockwise to release the drum.
  • Page 13 Use the drum handles on top and front to pull out the drum unit. Carefully reattach the black protective tissue paper to the drum unit.
  • Page 14 Place the drum unit back into the original aluminum protec- tive bag. Use nylon reinforced tape to the secure the bag for shipping. Place the drum unit back into the starter kit box.
  • Page 15 If necessary, open the front door of the printer. Turn lever b1 to the right to unlock the internal printer com- ponents. WARNING : Be careful; the area around the fuser assembly is ACHTUNG! Verletzungsgefahr! Bei Betrieb wird die Umgebung der Fixiereinheit heiß.
  • Page 16 Pull the old fuser out and lift up and hold the bottom to remove it from the printer. Repack the fuser in its original box, secure with nylon rein- forced tape, and place it back into the starter kit box.
  • Page 17 With the front door still open, reinstall the magnetic roller protector.
  • Page 18 Turn lever b1 to the right and reinstall the upper foam ship- ping restraint in the drum unit area. Turn lever b1 back to the left.
  • Page 19 While holding the transfer assembly guide up, reinstall the sponge shipping block in the lower drum unit area. Secure the reversing unit with nylon reinforced tape. Close the front door of the printer.
  • Page 20 Use nylon reinforced tape to secure all external covers and doors. After following the preceding procedures you are ready to repack the printer into it’s original container.
  • Page 21 Use a wrench to raise all four leveling bolts by turning the bolts counterclockwise. Flip the two small wood spacers into the groove on the slope edge of the pallet ramp.
  • Page 22 Load the printer by pushing it up the slope edge of the pallet ramp.
  • Page 23 Use a wrench to lower the leveling bolts until the wheels are just off the pallet. Replace the plastic cover and all of the foam shipping blocks and secure them with nylon reinforced tape.
  • Page 24 Replace the cardboard sleeve.
  • Page 25 Replace the starter kit foam box on the top of the printer, replace the lid, and raise the ramp.
  • Page 26 Push in the plastic lock inserts and secure the lock in all of the holes of the shipping box. Your printer should now be ready to ship.
  • Page 27 If you need to repack the options for your printer, use the original packing materials. Follow the unpacking instructions in reverse order to repack these units. See Appendix C, “Installing the LCIF and LCOS”, in the Getting Started manual for instructions.