Cylinder Head And Valves Inspection And Service - Kohler CV11-16 Service Manual

Cylinder Head and Valves
Inspection and Service
Carefully inspect the valve mechanism parts. Inspect
the valve springs and related hardware for excessive
wear or distortion. Check the valves and valve seat
area or inserts for evidence of deep pitting, cracks, or
distortion. Check clearance of the valve stems in
guides. See Figure 10-5 for valve details and
specifications.
Exhaust Valve
E
G
H
A Seat Angle
B Insert O.D.
C Guide Depth
D Guide I.D.
E Valve Head Diameter
F Valve Face Angle
G Valve Margin (Min.)
H Valve Stem Diameter
Figure 10-5. Valve Details.
F
C
D
D
Dimension
89°
37.987/38.013 mm
6.5 mm
7.033/7.058 mm
35.37/35.63 mm
45°
1.5 mm
6.982/7.000 mm
Inspection and Reconditioning
Hard starting or loss of power, accompanied by high
fuel consumption, may be symptoms of faulty valves.
Although these symptoms could also be attributed to
worn rings, remove and check the valves first. After
removal, clean the valve heads, faces, and stems with
a power wire brush. Then, carefully inspect each valve
for defects such as warped head, excessive corrosion,
burned face, or worn stem end. Replace valves found
to be in bad condition. A normal valve and valves in bad
condition are shown in the accompanying illustrations.
F
B A
E
Exhaust
A
Insert
Intake
Insert
A
B
Intake
Section 10
Intake Valve
G
H
Exhaust
89°
33.987/34.013 mm
6.5 mm
7.033/7.058 mm
31.37/31.63 mm
45°
1.5 mm
6.970/6.988 mm
10
10.5