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Vestil JMD-1000 Owner's Manual

Multi-purpose tote dumper
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02/25/05
V
M
ESTIL
ANUFACTURING
2999 N. Wayne St., Angola, IN 46703
Ph: 260-665-7586 · Fax: 260-665-1339
E-mail:
sales@vestil.com
·
M
JMD-1000 M
ODEL
Warnings & Safety Instructions ............................ 2
Operation Instructions ...................................... 3
Routine Maintenance & Safety Checks .................. 4
Ensure that all employees understand and follow the following.
Read and understand the owner's manual before using or servicing
o
the tote dumper.
The load must be removed and the carriage fully lowered before any
o
work is performed on the tote dumper.
Ensure that all safety and warning labels stay in place and are
o
legible.
Do not use the tote dumper if any damage or unusual noise is
o
observed.
Always watch the container carefully when the tote dumper is in
o
operation.
The tote dumper is intended for use only on compacted, improved
o
surfaces.
Do not use brake fluid or jack oils in the hydraulic system. If oil is
o
needed, use an anti-wear hydraulic oil with a viscosity grade of
150 SUS at 100°F, (ISO 32 cSt @ 40°C), or Dexron transmission fluid.
Contact the manufacturer for any needed MSDS information.
o
Do not perform any modifications to the tote dumper without the
manufacturer's approval. Failure to receive authorization for
changes to the equipment could void the warranty.
Maintenance and repairs are to be done only by personnel qualified
to perform the required work. Consideration will not be given for
warranty repair labor charges without prior written authorization by
the manufacturer.
V
M
. C
./T&S E
. C
ESTIL
FG
O
QPT
O
C
.
ORP
www.vestil.com
ULTI
Serial number ____________
I
N
MPORTANT
OTES
.
O
WNER
M
ANUAL
-P
T
URPOSE
OTE
Electrical & Hydraulic Diagrams & BOM ............... 5-9
Troubleshooting ............................................... 10
Warranty ........................................................ 11
WHEN ORDERING
REPLACEMENT PARTS
parts on the equipment we
manufacture. We are not
responsible for equipment
problems resulting from the use
of unapproved replacement
parts.
spare parts for this equipment,
contact the factory.
the factory please be prepared
to provide the machine's serial
number, which is indicated on
the machine dataplate.
R
tested and inspected prior to
shipment. However, it is
possible that the unit could
incur damage during transit.
it arrives. If you see evidence
of damage or rough handling to
either the packaging or to the
product when it is being
unloaded, immediately make a
note of it on the Bill Of Lading!
remove the product's packaging
upon its arrival to ensure that
there is no concealed damage
or to enable a timely claim with
the carrier for freight damage.
and its specifications are as
ordered.
34-126-120.doc
'
S
D
UMPER
:
We take pride in using quality
To order replacement or
In any communication with
ECEIVING INSTRUCTIONS
Every unit is thoroughly
Inspect the unit closely when
It is important that you
Also verify that the product
1 of 11

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Summary of Contents for Vestil JMD-1000

  • Page 1 2999 N. Wayne St., Angola, IN 46703 ANUAL Ph: 260-665-7586 · Fax: 260-665-1339 E-mail: sales@vestil.com · www.vestil.com JMD-1000 M ODEL ULTI URPOSE UMPER Serial number ____________ Warnings & Safety Instructions ..………………..… 2 Electrical & Hydraulic Diagrams & BOM ………..…. 5-9 Operation Instructions ……………………….….……...
  • Page 2 ARNINGS AND AFETY NSTRUCTIONS MODEL Ensure that all employees understand and follow the following instructions. Read and understand the owner’s manual before using or servicing the dumper. Inspect the tote for damage before each lift. Do not attempt to pick up the tote unless it is in good condition.
  • Page 3: Operation

    -- JMD PERATION NSTRUCTIONS Loading: The load rating is shown on the machine dataplate located at the lower right side of the frame (relative to the push handle side) . It indicates the net capacity of both the multi-purpose tote and the tote dumper. Injury to personnel or permanent damage to the dumper or could result from exceeding the listed capacity.
  • Page 4 Routine Maintenance & Safety Checks -- JMD Care should be taken to identify all potential hazards and comply with applicable safety procedures before beginning work. Fully lower the carriage to the floor before beginning any inspection or work on the unit. Only qualified individuals trained to understand mechanical devices and their associated electrical and hydraulic circuits should attempt troubleshooting and repair of this equipment Before each use inspect for the following:...
  • Page 5: Connection Diagrams

    & T OTOR RANSFORMER ONNECTION IAGRAMS ! If the motor voltage is changed, the wire on the control transformer’s AUTI ON primary wire has to be changed to match the new motor voltage also.
  • Page 6: Electrical Diagrams

    – M LECTRICAL IAGRAMS ODULAR OWER NITS...
  • Page 7 – L YDRAULIC IAGRAM OWER CIRCUITS Care should be taken to identify all potential hazards and comply with applicable safety procedures before beginning work. Fully lower the carriage to the floor before beginning any inspection or work on the unit. Only qualified individuals trained to understand mechanical devices and their associated electrical and hydraulic circuits should attempt troubleshooting and repair of this equipment CAUTION: Do not use brake fluid or jack oils in the hydraulic system.
  • Page 8 D W G # : REVISIONS R E V . REV. ECR # DATE 073003JY-2A INITIAL 16 17 18 16 17 19 20 ITEM REQ ITEM REQ PART NO. PART NO. DESCRIPTION DESCRIPTION 4JY1119 4JY1119 BASE BASE ELECTRIC BOX (SEE PAGE 2) ELECTRIC BOX (SEE PAGE 2) 21-034-005 AC ADAPTER PLUG 21-034-005 AC ADAPTER PLUG...
  • Page 9 DWG #: REVISIONS R E V . REV. ECR # DATE 073003JY-2B INITIAL ITEM REQ ITEM REQ PART NO. PART NO. DESCRIPTION DESCRIPTION 71616 71616 TSHMS, SS TSHMS, SS 01-129-001 01-129-001 TRANSFORMER TRANSFORMER 132560 132560 CONTACTOR, MOTOR CONTACTOR, MOTOR 27531 27531 PHSMS, Z PLATED PHSMS, Z PLATED...
  • Page 10 INGLE ACTING CIRCUIT LIFT HOLD LOWER TROUBLESHOOTING Only qualified individuals trained to understand mechanical devices and their associated electrical and hydraulic circuits should attempt troubleshooting and repair of this equipment Care should be taken to identify all potential hazards and comply with applicable safety procedures before beginning work. Consult the factory for problems at time of installation, or for any problems not addressed below (Problem, observation, remedy) Unit doesn’t raise, motor doesn’t run.
  • Page 11: Warranty

    02/25/05 34-126-120.doc YEAR RODUCT ARRANTY ONE YEAR LIMITED WARRANTY For the original purchaser, the manufacturer warrants against defects in materials and workmanship that develop during normal service and proper use for a period of one year after the date of shipment (not to exceed 15 months after date of manufacture).