Goodway VAC-EX-120-9-SS Operation And Maintenance Manual

Static dissipative / grounded industrial vacuum cleaner system electrically operated for dry recovery dust ignition protected, designed and certified for use in class ii - division 2 - groups f & g hazardous locations as defined in the national electric c

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OPERATION AND MAINTENANCE MANUAL
STATIC DISSIPATIVE / GROUNDED
INDUSTRIAL VACUUM CLEANER SYSTEM
ELECTRICALLY OPERATED FOR DRY RECOVERY
DUST IGNITION PROTECTED, DESIGNED AND CERTIFIED FOR USE IN
CLASS II - DIVISION 2 - GROUPS F & G HAZARDOUS LOCATIONS
as defined in the National Electric Code (NFPA 70)
MODEL:
VAC-EX-120-9-SS
READ ALL INSTRUCTIONS BEFORE OPERATING,
CLEANING OR SERVICING
IMPORTANT - SAVE THESE INSTRUCTIONS

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Summary of Contents for Goodway VAC-EX-120-9-SS

  • Page 1 DUST IGNITION PROTECTED, DESIGNED AND CERTIFIED FOR USE IN CLASS II - DIVISION 2 - GROUPS F & G HAZARDOUS LOCATIONS as defined in the National Electric Code (NFPA 70) MODEL: VAC-EX-120-9-SS READ ALL INSTRUCTIONS BEFORE OPERATING, CLEANING OR SERVICING IMPORTANT - SAVE THESE INSTRUCTIONS...
  • Page 2: Table Of Contents

    Table of Contents 1.0 INSPECTION ...................... 3 2.0 APPLICATIONS ....................3 3.0 IMPORTANT SAFETY PRECAUTIONS ............. 5 4.0 PRE-USAGE INSTRUCTIONS ................8 5.0 PRE-CAUTIONS FOR THE RECOVERY OF HAZARDOUS MATERIALS ..10 6.0 GROUNDING INSTRUCTIONS ................ 11 7.0 TESTING FOR GROUND CONTINUITY ............12 8.0 FILTRATION SYSTEM ..................
  • Page 3: Inspection

    Process Hazard Analysis. VAC-EX-120-9-SS is an electrically operated, dust ignition protected industrial vacuum cleaner system designed and certified for use in CLASS II - DIVISION 2 - GROUPS F & G...
  • Page 4 2.2. APPLICATIONS IN HAZARDOUS LOCATIONS IN PRESENCE OF COMBUSTIBLE DUST VAC-EX-120-9-SS is an electrically operated, dust ignition protected industrial vacuum cleaner system designed and certified for use in CLASS II - DIVISION 2 - GROUPS F & G HAZARDOUS LOCATIONS, as defined in the National Electric Code (NFPA 70) Model VAC-EX-125-9-SS can be used to recover combustible dusts such as: ...
  • Page 5: Important Safety Precautions

    3.0 IMPORTANT SAFETY PRECAUTIONS 3.1. MOTOR COOLING AIR INTAKE WARNING: DO NOT WRAP THE ELECTRIC CABLE AROUND THE MOTOR COOLING AIR INTAKE OR OBSTRUCT THE MOTOR COOLING AIR INTAKE IN ANY WAY DURING OPERATION. THIS WOULD PREVENT AIR TO COOL DOWN THE MOTOR, THE TEMPERATURE OF THE MOTOR WOULD RISE, AND THIS WOULD STOP THE VACUUM CLEANER.
  • Page 6 3.2. FILTER BLOCKAGE WARNING LIGHT A filter blockage warning light is installed on the vacuum cleaner. The light turns on to indicate a loss of suction. In such case the collection bag may be full, cloth filters (main filters and safety filters) may need to be washed or HEPA filters may need to be replaced. WARNING: When the filter blockage warning light turns on, turn the vacuum cleaner off as soon as possible as filter blockage cause the...
  • Page 7 3.6. SELF-IGNITION OF DUST WARNING: DO NOT USE THIS VACUUM CLEANER TO RECOVER DUST OR MIXTURE OF DUSTS THAT CAN SELF-IGNITE. 3.7. MECHANICALLY GENERATED SPARKS WARNING: To prevent mechanically generated sparks (thermite reaction) avoid impact of the wand and tools supplied with the vacuum cleaner with any rusted parts present in the working area.
  • Page 8: Pre-Usage Instructions

    4.0 PRE-USAGE INSTRUCTIONS WARNING: This vacuum cleaner must be properly grounded.DO NOT OPERATE UNIT WITHOUT A PROPER GROUND SOURCE. WARNING: The vacuum cleaner unit and detachable tools and accessories are completely grounded and use special static-free materials. Use only original replacement parts from the manufacturer or from one of its authorized distributors.
  • Page 9 a. Consult local electric code and authority having jurisdiction before using. Make sure that the electrical installation is compatible with the voltage stated on the nameplate. b. Examine the vacuum cleaner’s power cable for damage (cracking or ageing) before use. Return to manufacturer for servicing if damaged.
  • Page 10: Pre-Cautions For The Recovery Of Hazardous Materials

    5.0 PRE-CAUTIONS FOR THE RECOVERY OF HAZARDOUS MATERIALS WARNING: Model VAC-EX-120-9-SS not equipped with a HEPA filter is not suitable for the recovery of hazardous materials. DANGER: If the vacuum cleaner is used to recover toxic or nuisance materials, the following safety precautions must be taken: The vacuum cleaner must be equipped with a HEPA filter.
  • Page 11: Grounding Instructions

    6.0 GROUNDING INSTRUCTIONS This vacuum cleaner must be properly grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This vacuum cleaner is equipped with a cord having an equipment-grounding conductor. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.
  • Page 12: Testing For Ground Continuity

    7.0 TESTING FOR GROUND CONTINUITY WARNING: Test the electrical continuity of the vacuum cleaner before use. This will ensure that any static electricity that is produced while vacuuming will be discharged to ground. WARNING: Use only original replacement parts from the manufacturer or from one of its authorized distributors.
  • Page 13: Filtration System

    8.0 FILTRATION SYSTEM  Figure 1 ABSOLUTE HEPA FILTER FOR MOTOR COOLING AIR INTAKE (Efficiency > of 99.995% on 0.3 micron.) ABSOLUTE HEPA FILTER FOR MOTOR COOLING AIR EXHAUST (Efficiency > of 99.995% on 0.3 micron.) ABSOLUTE HEPA FILTER FOR WORKING AIR INTAKE (Efficiency > of 99.995% on 0.3 micron.) SAFETY FILTER (STATIC DISSIPATIVE) MAIN CLOTH FILTER (STATIC DISSIPATIVE)
  • Page 14: Operating Instructions - For Dry Recovery

    9.0 OPERATING INSTRUCTIONS - FOR DRY RECOVERY WARNING: This vacuum cleaner is designed for the recovery of dry materials only. Do not recover liquids. 1. Disengage the latches and remove the power head from the recovery tank. 2. Place the poly liner (item # 7 on Fig. 1) at the bottom of the tank NOTE In order to prevent the poly liner from being vacuumed up during use;...
  • Page 15: Cleaning And Maintenance

    6. To turn on the vacuum cleaner, turn switch to the ON position 7. To shut off unit, turn switch to the OFF position. Disconnect the power cable when not in use. 10.0 CLEANING AND MAINTENANCE FILTER BLOCKAGE WARNING LIGHT: A filter blockage warning light is installed on the vacuum cleaner.
  • Page 16: Assembling And Replacing The Hepa Filters

    The cloth filters should be replaced every two or three years depending on use. Inspect the cloth filters regularly. If the cloth filters are torn, replace immediately. A torn filter will allow dust and other materials to enter the motor and may cause pre-mature wear of the motor Clean hose to remove any accumulated dust, debris or material recovered.
  • Page 17 11.1 REPLACEMENT OF THE HEPA FILTER FOR MOTOR COOLING AIR INTAKE (ITEM #1 ON FIG. 1 SEE SECTION 8 FOR ILLUSTRATION) 1. Disconnect the power cable from the outlet. 2. Unscrew the three hex nuts securing the top section of the power head to the lid 3.
  • Page 18 11.3 HEPA FILTER FOR WORKING AIR EXHAUST (ITEM #8 ON FIG. 1SEE SECTION 8 FOR ILLUSTRATION) 1. Disconnect the power cable from the outlet. 2. Unscrew the six hex nuts securing the lower section of the power head to the lid 3.
  • Page 19: Storage

    12.0 STORAGE It is recommended that the inside of the recovery tank be clean and dry when storing the vacuum cleaner. 13.0 TROUBLESHOOTING: PROBLEM PROBABLE CAUSE SOLUTION Cloth filter(s) may be Wash or replace the cloth excessively dirty or covered filter(s) with dust.
  • Page 20 14.0 EXPLODED VIEW: Page 20 of 27...
  • Page 21 ITEM PART NUMBER DESCRIPTION 88-215375-T3B SPECIAL LID W/ 3 HOLES FOR HEAP CAGE PROTECTION FOR BL-SD-IP6X, POWDER COATED 88-215376B LOWER MOTOR HOUSING FOR ATEX-XXE, CRS, POWDER COATED 88-215378-01B HEPA HOUSING WITH CABLE HOLDER FOR BL-SD-IP6X, POWDER COATED HAMMERTONE GRAY A-9 88-215377-01B SPECIAL UPPER MOTOR HOUSING FOR BL-SD-IP6X, POWDER COATED HAMMERTONE GRAY A-9 88-SUP022-34...
  • Page 22 Page 22 of 27...
  • Page 23 ITEM PART NUMBER DESCRIPTION 88-214870A FILTER CHAMBER FOR XX-20/25 (DT) MODELS, STAINLESS STEEL AISI 304 MIRROR FINISH 48” 88-SUP030 GASKET L1 3/8 X 3/4 X 25 FT WITHOUT GLUE 48” 88-213516-1 U-CHANNEL GASKET /FT 88-214375 TRUSS HEAD PHILLIPS MACHINE SCREW, 10-32 THREAD, 3/8" LENGTH, 18-8 SS 88-211545 SEAL WASHER, #10 (BARTITE) 88-211113...
  • Page 24 ITEM PART NUMBER DESCRIPTION 88-214873AM TANK FOR VAC-EX-120-9-SS, AISI 430, WITH HOLES FOR LEVER AND 4 SETS OF HOLES FOR WHEELS 88-211255 BALL CASTER, BLACK URETHANE 88-213792 HEX NUT, 10-32, S/S 88-211545 SEAL WASHER, #10 (BARTITE) 88-214375 TRUSS HEAD PHILLIPS MACHINE SCREW, 10-32 THREAD, 3/8" LENGTH, 18-8 SS...
  • Page 25 Page 25 of 27...
  • Page 26 WHEEL 150mm CONDUCTIVE, BLACK w/YELLOW TAG 88-216943B TOOL BASKET FOR 20-DT CARRIAGE, POWDER COATED 88-216802 SCREW W/SERRATED FLANGE, 1/4"-20 X 2.5" LG, ZINC PLATED FOR CARRIAGE FRAME FOR VAC-EX-120-9-SS 88-216800-06B RIGHT BRACKET FOR CARRIAGE FOR VAC-EX-120-9-SS, POWDER COATED 88-216800-07B LEFT BRACKET FOR CARRIAGE FOR VAC-EX-120-9-SS, POWDER COATED...
  • Page 27 ITEM PART NUMBER DESCRIPTION 88-500163 CAMLOCK PART C, Ø2" (Ø50mm) FEMALE WITH Ø2" (Ø50mm) HOSE SHANK, ALUMINUM 88-381188 CREVICE TOOL SD*, 11" (279mm), ALUMINUM 88-381377A FLOOR TOOL ALUMINUM 14" WITH CONDUCTIVE BRISTLES 88-381163 WAND ASSEMBLY, WITH AMERICAN ATTACHMENT, (2 PCS), Ø1.5" (Ø38mm), CHROME 88-383440B STATIC CONDUCTIVE CRUSHPROOF SUCTION HOSE ASSEMBLY (NO WIRE) 1.5"...

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