Drivecon XT Series Service Manual
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Drivecon XT Series Service Manual

Hoisting inverter
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This manual is for inverter rev 5.0 with software Ind1V022.
XT Series - D2L
Service Manual
for D2L Hoisting Inverter
820 Lakeside Drive
Gurnee, IL 60031-9165
Tel: 1-800-374-8266
Fax: 847-855-9650
www.drivecon.com

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Summary of Contents for Drivecon XT Series

  • Page 1 This manual is for inverter rev 5.0 with software Ind1V022. XT Series - D2L Service Manual for D2L Hoisting Inverter 820 Lakeside Drive Gurnee, IL 60031-9165 Tel: 1-800-374-8266 Fax: 847-855-9650 www.drivecon.com...

  • Page 2: Table Of Contents

    3.3.2 Encoder ............21 12 SPARE PARTS LIST FOR HOISTING 3.3.3 Proximity switch .........22 INVERTER ............55 3.3.4 Buffer amplifier KAE234 ......23 13 DRAWINGS ..........57 2/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 3 Inverter is not intended to be used on a low-voltage public network, which supplies domestic premises. Radio frequency interference is expected if used on such a network. 3/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 4: General

    Above 3000m: consult factory. Vibration Operation: maximum displacement amplitude 3mm at 2-9Hz. Maximum acceleration amplitude 0.5g (5m/s²) at 9-200Hz Conforms to LV and EMC directives. 4/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 5: Type Mark Coding

    D2L includes tested parameters with different motors for all power ratings. This is a benefit, which makes every D2L delivery a proven solution The tested and pre-set motor parameters enable a quick start-up 5/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 6: Main Components

    If the control voltage is connected to RDY-signal and the fault circuit is OK, inverter is ready to operate in about 1-2 seconds. 6/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 7: Control Methods

    Control mode Parameter P2.1.4 Signal Terminal X1:8 X1:9 X1:7 DIA3 X1:10 DIA4 X1:11 Not used HOLD DIA5 X1:12 Not used not used 7/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 8: Description Of The Control Methods

    The brake is controlled so that during starting the motor first generates torque and after that the brake is opened. The same applies for stopping; while the brake is being closed, the motor still generates torque. 8/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 9: Emc

    Inverter fulfils the immunity requirements defined in the EN 61800-3 Amendment 11 (2000) for the second environment. • Inverter fulfils the emission requirements of the EN 61800-3 A11 9/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 10 Service Manual rev 5.0 with software Ind1V022 2000 for the second environment. 10/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 11: Installation

    Power class Continuous current CONT Fuse Max motor cable length Motor cable Braking resistor cable Power class 11/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 12: Cable Protection

    (three phase 400V supply). The overload protection of inverter protects both the supply and the motor cables. The fuses of the supply provide the short circuit protection. 12/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 13: Cable Length

    Shielded round cables must be used for analog reference signals. The shield is to be grounded only at one end of the cable. 2.4.3 Sensor bearing The cable for the sensor bearings must be shielded round cable and grounded 360° at both ends. 13/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 14: Encoder

    Extra intermediary terminators cutting the shield are not allowed, the shield should be as integrity as possible. Spare conductors should be grounded in the both ends. All shielded cable shields should be 360° grounded. 14/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 15: Components

    UH_G VH_G WH_G UH_D VH_D WH_D U/T1 V/T2 W/T3 UL_G VL_G WL_G BRK_G UL_D VL_D WL_D BRK_D The main circuit diagram of D2V007 – D2V055 15/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 16: Power Supply Unit (Psu)

    DC-bus terminals DC-bus negative DC-bus positive / Brake resistor positive Brake resistor negative Motor output voltage terminals U/T1 Motor U V/T2 Motor V W/T3 Motor W 16/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 17: Control Unit (Csu)

    IEC Application Scheduler is running 0.25Hz 0.5Hz and Application is NOT running blinking IEC Application Scheduler and 0.5Hz Application are NOT running Green Status PSU ready PSU not ready 17/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 18: Basic I/O Board (Slot A)

    SSU is in CSU slot C, see chapter Speed supervision settings. SSU / Speed supervision unit ID: 52288044 Terminal Signal name Description Threshold voltage 10VDC 18/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 19: I/O Extension Board (Slot D)

    Motor type Motor code Pulses per revolution Order code Supply voltage Max load MF10MA200 NM768NR3 24V DC 20 mA MF10MB200 NM768NR3 24V DC 20 mA 19/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 20 (the shield) at both ends, 360° grounding on D2L terminal the shield should be grounded always when going through terminals 20/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 21: Encoder

    Some problems may occur when using shielded flat cable or in situations where the encoder cable has been placed too close (< 5cm) to the motor cables and braking resistor cables. 21/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 22: Proximity Switch

    (the shield) at both ends, 360° grounding on D2L terminal the shield should be grounded always when going through terminals 22/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 23: Buffer Amplifier Kae234

    BROWN WHITE WHITE BLACK GREEN Buffer amplifier pulse output can be measured 24V± 1V during driving. The picture beside presents the pulse output. 0± 1V 23/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 24: Brake Controllers

    3, which makes the device a full wave rectifier. The full wave mode is used to get the brake open fast. In addition, the brake contactor shorts terminals 4 and 5 thus making the DC-circuit. 24/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 25 DC-circuit, which speeds closing of the brake. The purpose of the varistor there is overvoltage protection for K7 contacts and the brake coil. 25/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 26: Parameter Adjustments

    Edit values Move in menu Move cursor Enter and exit edit mode Start button START Starts motor if the keypad is the active control place 26/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 27: Navigation On The Control Keypad

    Motor Nom Volt 400 V enter WARNING! Changing parameter settings during running may cause a hazardous situation. Parameter settings must not be changed during running. 27/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 28: Storing And Restoring Parameters

    “All param.” blinks on display, confirm with enter. After restoring always check the motor parameters. 4.2.4 Factory settings Factory settings are not used in D2T. 28/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 29: Parameter Descriptions

    In multimotor drives nominal flux currents must be summarized. If motor nominal flux current Io, is not available, it can be measured. See chapter u/f-curve tuning. 29/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 30 Freq 2 S2 P2.3.10 Not used in travelling inverter 0 – 100 % Freq 3 S2 P2.3.11 Not used in travelling inverter 0 – 100 % 30/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 31 V4.7.1. State of digital input S1 0=OFF, 1=ON V4.7.2. State of digital input S2 0=OFF, 1=ON DIA3 V4.7.3. State of digital input DIA3 0=OFF, 1=ON 31/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 32 If the Default Page value is 0 the function is not activated, i.e. the last 32/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 33 E6.7.5.7. S6.7.6. Applications A6.7.6.1. Crane Application id D6.7.6.1.1 Application identification number Industr1 Version D6.7.6.1.2 Application version number 2.20 Firmware interf. D6.7.6.1.3 Firmware interface number 4.16 33/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 34 30 uncleared faults in the memory, the next occurring fault will erase the oldest from the memory. Pressing the Enter button for about 2 to 3 seconds resets the whole fault history. 34/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 35: Factory Default Parameters

    P 2.3.21 Brake Stop Freq P 2.3.22 ESR Point Freq P 2.3.22 ESR Point Freq P 2.3.22 ESR Point Freq P 2.3.22 ESR Point Freq 35/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 36 ESR Point Volt P 2.3.23 ESR Point Volt P 2.3.23 ESR Point Volt P 2.3.24 IrAdd Motor P 2.3.24 IrAdd Motor P 2.3.24 IrAdd Motor 36/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 37: Factory Default Parameters For 120Hz Motors

    ESR Point Volt P 2.3.23 ESR Point Volt P 2.3.24 IrAdd Motor P 2.3.24 IrAdd Motor P 2.3.24 IrAdd Motor P 2.3.24 IrAdd Motor D2L011 D2L015 D2L018 37/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 38 ESR Point Volt P 2.3.23 ESR Point Volt P 2.3.23 ESR Point Volt P 2.3.24 IrAdd Motor P 2.3.24 IrAdd Motor P 2.3.24 IrAdd Motor 38/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 39: Speed Supervision Settings

    SSU Overspeed Limit (F66): maximum setting of overspeed limit is 1.4×maximum speed of direction S2. Fault will be detected if overspeed limit is set over that value. When a fault is detected the drive is prevented. 39/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 40: Standard Settings

    P 2.2.11, Max Freq S2 50 / 100 60 / 120 P 2.2.14 Pulse Number Rotary switch S1 Switch S2-1 Switch S2-2 Switch S2-3 Switch S2-4 Rotary switch S3 40/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 41: Functional Test Run For Ssu

    1902Hz/1600Hz =118,9% of nominal speed. Suitable maximum overspeed S2-2=OFF and S2-3=OFF detection level is 1600Hz + 25% = S2-1=OFF and S2-4=OFF 2000Hz. S1=F and S3=F 41/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 42 Correct switch settings are S2-4=ON detection level is 2400Hz + 25% = and S3=4. 3000Hz. Encoder with 600 ppr or over needs both encoder channels connected. 42/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 43: Start-Up Procedure

    Write down to the parameter list all the values that have been changed and at the end save parameters to User parameters, see chapter “User parameters”. 43/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 44: Test Run Without Load

    Make sure all remarks and setting values are recorded. It is recommended to store the parameter settings in file User parameters, see chapter “User parameters”. 44/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 45 Service Manual rev 5.0 with software Ind1V022 45/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 46: Troubleshooting

    Check password Check that parameter value is inside the limits Parameter can not be changed in RUN state Parameter change must be confirmed with “Enter” button 46/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 47: Inverter Fault Codes

    Very high overload or defective component Reset: switch power off and restart after the lamps of display are off. Check: motor and motor cable insulation 47/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 48 Reset: switch power off and restart after the lamps of keypad are off.Check: long duration overload lowered cooling motor parameters high environment temperature u/f curve settings motor loading brake operation 48/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 49 F 71 Brake Control Fault Load information from hoist control unit is out of Check operation window Ain2 wiring settings of load measuring device 49/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 50: Fault Time Data Record

    Sum counter of following faults: F4, F5, F8, F22, F23, F24, F26, F32, F33, F34, F35, F36, F37, F38, F39, F40, F48, F50, F54, F55, 50/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 51 Service Manual rev 5.0 with software Ind1V022 F60, F64, F65, F71, F72 V4.5.2 Total Faults Total number of all faults. 51/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 52: Inverter Alarm Codes

    Motor load is over adjusted value Check: Overweight alarm Overweight limit value A 83 Motor load is under adjusted value Check: Slack cable alarm Slack cable limit value 52/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 53: Inverter Troubleshooting Table

    PULSE SENSOR PULSE / REV (Hoisting inverter) MEASURED VALUES INVERTER MOTOR VOLTAGE L1-L2 L1-L3 L2-L3 NOMINAL CURRENT PHASE-TO-PHASE Ω Ω Ω VOLTAGE PHASE-TO-GROUND MEASURED CONTROL VOLTAGE 53/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 54: Service

    Tighten all screws and connectors Clean dust from PC-boards Check the speed supervision circuit (only in hoisting inverter) See chapter "Functional test run for SSU" 54/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 55: Spare Parts List For Hoisting Inverter

    Auxliary contact GV2-AN20 52275270 BRAKE CONTACTOR Contactor LC1-D09D7 52303564 42VAC C01E7 52296542 48VAC C01F7 52296548 115VAC LC1-D09P7 52296643 230VAC At K7 RC-filter LA4-DA1E 52275256 42/48VAC 55/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 56 RU2100-30-7 52299351 Emission level N RH175285107 52297604 RH175285107 52297604 EF32010 52299352 W74270096 52299353 W7427015 52299354 EF32010 52299352 W7427015 52299354 W742701111 52300355 W7427015 52299354 W7427015 52299354 56/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

  • Page 57: Drawings

    Standard connection with encoder 600 ppr or more. terminal box +24V yellow green black white blue Standard connection with proximity switch. Baumer / Schönbuch. KAE 234 brown +24V black blue 57/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.
  • Page 58 5.0 with software Ind1V022 Standard connection with proximity switch. Honeywell. (Colour if cable has been KAE 234 lengthened) (brown) +24V (green) green black (white) 58/58 Drivecon Inc. reserves the right to alter or amend the above information without notice.

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