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Drivecon XT Series Crane Controller Manuals
Manuals and User Guides for Drivecon XT Series Crane Controller. We have
8
Drivecon XT Series Crane Controller manuals available for free PDF download: Service Manual, Owner's Manual, Quick Setup Manual
Drivecon XT Series Service Manual (106 pages)
Brand:
Drivecon
| Category:
Control Unit
| Size: 41 MB
Table of Contents
Table of Contents
3
1 General
5
Technical Data
5
Type Mark Coding
7
Basic Description
8
Functional Description
9
Control Methods
10
Mechanical Brake Control
12
Motor Control Modes
13
Emc
14
Fulfilled EMC-Standards
15
2 Installation
16
Cooling
16
Power Cabling
17
Control Wiring
18
EMC Compatible Grounding
19
SCCR Rating
19
3 Start-Up Procecure
20
Visual Checks
20
Check before the First Run
20
Test Run Without Load
21
Test Run with Load
21
After the Test Run and Autotuning
21
4 Parameter Adjustments
22
Control Keypad Operation
22
Navigation on the Control Keypad
23
Value Line Editing
23
Passwords
24
Special Button Functions and Shortcuts
24
Monitoring
25
Input Selections
26
Speed Supervision Settings
27
Functional Test Run for SSU
29
Open Loop Motor Parameter Adjustments
30
Open Loop Speed Control for Hoisting
30
Open Loop Rated Motor Parameters for Traveling
30
Open Loop Autotuning for Traveling, Frequency Control
31
Open Loop Manual Tuning for Traveling
31
Open Loop Manual Tuning for Traveling, Frequency Control
32
Open Loop Manual Tuning for Traveling, Current Control
32
Closed Loop Motor Parameter Adjustments
33
Closed Loop Rated Motor Parameters
33
Closed Loop Autotuning, Speed Control
35
Closed Loop Manual Tuning for Hoisting, Speed Control
38
Brake Control
39
Brake Slip Feature
41
Description of Brake Slip Feature
41
Activation of Brake Slip Feature
42
Brake Slip Feature Field Testing Procedure
42
4.6.4 What to Do in Case of Brake Slip
44
4.6.5 Service on Hoist Motor/Encoder/Brake with Brake Slip Feature Active
44
5 Parameter Descriptions
45
6 Components
59
Inverter
59
Power Supply Unit (PSU)
62
Control Unit (CSU)
62
Basic I/O Board (Slot A)
63
Relay / Thermistor Board (Slot B)
64
SSU Speed Supervision Board (Slot C)
64
I/O Extension Board (Slot D)
65
Relay Extension Board (Slot E)
65
Profibus Board (Slot E)
66
System Board (Slot D or Slot E)
67
Canopen Board (Slot E)
68
Reference Potentiometer
69
Speed Sensors
70
Encoder
70
Sensor Bearing
71
Proximity Switch
72
Buffer Amplifier KAE248
73
Brake Controllers
74
Rec12-690+DC
74
Esd141
74
7 Troubleshooting
75
Field Repair Actions
75
Inverter Fault Codes
76
Fault Time Data Record
81
Fault Counter
82
Inverter Alarm Codes
83
8 Service
84
DC-Bus Electrolytic Capacitors
84
Reforming after a Long Storage Period
84
9 Quick Setup Guides
85
XT Series Quick Setup Guide (Closed Loop)
86
XT Series Quick Setup Guide (Traverse)
90
XT Series Quick Setup Guide (Loadbrake Hoist)
93
XT Series Quick Setup Guide (Open Loop Hoist)
96
10 Wiring Diagrams
99
Control Unit Connections
105
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Drivecon XT Series Service Manual (90 pages)
Brand:
Drivecon
| Category:
Controller
| Size: 1 MB
Table of Contents
Table of Contents
3
1 General
5
Technical Data
5
Type Mark Coding
6
Basic Description
7
Main Components
8
Functional Description
9
Control Methods
10
Mechanical Brake Control
13
Motor Control Modes
14
Emc
15
Fulfilled EMC-Standards
15
2 Installation
17
Cooling
17
Power Cabling
17
Control Wiring
20
EMC Compatible Grounding
20
3 Start-Up Procedure
21
Visual Checks
21
Checks before the First Test Run
21
Test Run Without Load
22
Test Run with Load
22
After the Test Run
22
4 Parameter Adjustments
23
Control Keypad Operation
23
Navigation on the Control Keypad
24
Value Line Editing
24
Passwords
25
Special Button Functions
25
Monitoring
26
Input Selections
27
Speed Supervision Settings
28
Functional Test Run for SSU
30
Open Loop Motor Parameter Adjustments
31
Open Loop Speed Control for Hoisting
31
Open Loop Rated Motor Parameters for Traveling
31
Open Loop Autotuning for Traveling, Frequency Control
33
Open Loop Manual Tuning for Travelling
33
Open Loop Manual Tuning for Traveling, Frequency Control
35
Open Loop Manual Tuning for Traveling, Current Control
35
Closed Loop Motor Parameter Adjustments
37
Closed Loop Rated Motor Parameters
37
Closed Loop Autotuning, Speed Control
38
Closed Loop Manual Tuning for Hoisting, Speed Control
42
5 Parameter Descriptions
45
6 Components
59
Inverter
59
Power Supply Unit (PSU)
61
Control Unit (CSU)
61
Basic I/O Board (Slot A)
62
Relay / Thermistor Board (Slot B)
63
SSU Speed Supervision Board (Slot C)
63
I/O Extension Board (Slot D)
64
Relay Extension Board (Slot E)
64
Profibus Board (Slot E)
66
Reference Potentiometer
68
Speed Sensors
70
Encoder (if Applicable)
70
Sensor Bearing (if Applicable)
72
Proximity Switch (if Applicable)
73
Buffer Amplifier KAE234 (if Applicable)
74
Brake Controllers
76
Rec12-690+DC
76
Esd141
76
7 Troubleshooting
77
Field Repair Actions
77
Inverter Fault Codes
78
Fault Time Data Record
84
Fault Counter
85
Inverter Alarm Codes
86
8 Service
87
DC-Bus Electrolytic Capacitors
87
Re-Forming after a Long Storage Period
87
9 General Drawings
88
Drivecon XT Series Service Manual (66 pages)
Brand:
Drivecon
| Category:
Control Unit
| Size: 26 MB
Table of Contents
Table of Contents
2
1 General
5
Technical Data
5
Type Mark Coding
6
Basic Description
6
Functional Description
6
Description of the Control Modes
7
EP2-Control
8
EP3-Control
8
MS4-Control
8
Mechanical Brake Control
9
Emc
9
2 Installation
10
Power Cabling
10
Shielded Motor Cable
10
Double Collectors
10
Th Ground Conductor
10
Cable Selection
10
Cable Protection
10
Cable Length
11
Du/Dt Filters
11
Signal Cabling
11
Shielded Signal Cable
11
Reference Signals
11
Sensor Bearing
11
Encoder
11
EMC Compatible Grounding
12
Construction Connections
12
Cable Connections
12
Shielded Control Cables
12
3 Components
13
Inverter
13
Power Supply Unit (PSU)
14
Control Unit (CSU)
14
Basic I/O Board (Slot A)
15
Relay / Thermistor Board (Slot B)
15
SSU Speed Supervision Board (Slot C)
16
I/O Extension Board (Slot D)
16
System Bus Board (Slot E, Option)
17
Control Voltage Transformer
17
Speed Sensors
17
Sensor Bearing
17
Encoder
18
Proximity Switch
20
Buffer Amplifier KAE248
21
Brake Controllers
21
Rec12
21
Esd141
22
4 Parameter Adjustments
23
The Display Panel
23
Navigation on the Control Keypad
24
Value Line Editing
24
Storing and Restoring Parameters
24
User Parameters
24
Default Parameters
25
Keypad Settings
25
Factory Settings
25
5 Parameter Descriptions
26
6 Factory Default Parameters
34
Factory Default Parameters for 100Hz Motors
34
Factory Default Parameters for 120Hz Motors
38
7 Speed Supervision Settings
42
Standard Settings
43
Settings for Sensor Bearing
43
Settings for Pulse Wheel Speed Sensor or Encoder (24 Ppr)
43
Functional Test Run for SSU
43
Settings for Non-Standard Cases
44
8 Synchro Function
45
Function
45
Start-Up
46
Optic Cable Connections
47
Troubleshooting
47
9 Multicare Function
48
Connections
48
Setup
48
Test Run Without Load
49
10 Start-Up Procedure
50
Visual Checks
50
Checks before the First Test Run
50
Test Run Without Load
50
Functional Test Run for SSU
51
Test Run with Load
51
Test Run with Overload
51
After the Test Run
51
11 Troubleshooting
52
Field Repair Actions
52
Typical Functional Problems
52
Inverter Fault Codes
52
Fault Time Data Record
56
Fault Counter
57
Inverter Alarm Codes
57
12 Troubleshooting Table
58
13 Service
59
DC-Bus Electrolytic Capacitors
59
Re-Forming after a Long Storage Period
59
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Drivecon XT Series Service Manual (77 pages)
Brand:
Drivecon
| Category:
DC Drives
| Size: 0 MB
Table of Contents
Table of Contents
3
1 General
5
Technical Data
5
Type Mark Coding
6
Basic Description
7
Functional Description
8
Control Methods
9
Mechanical Brake Control
11
Motor Control Modes
11
Emc
12
Fulfilled EMC-Standards
13
2 Installation
14
Cooling
14
Power Cabling
14
Control Wiring
16
EMC Compatible Grounding
17
3 Start-Up Procedure
18
Visual Checks
18
Checks before the First Test Run
18
Test Run Without Load
19
Test Run with Load
19
After the Test Run and Autotuning
19
4 Parameter Adjustments
20
Control Keypad Operation
20
Navigation on the Control Keypad
21
Value Line Editing
21
Passwords
22
Special Button Functions and Shortcuts
22
Monitoring
23
Input Selections
24
Speed Supervision Settings
25
Functional Test Run for SSU
27
Open Loop Motor Parameter Adjustments
28
Open Loop Speed Control for Hoisting
28
Open Loop Motor Parameters for Traveling
28
Open Loop Autotuning for Traveling, Frequency Control
29
Open Loop Manual Tuning for Traveling
29
Open Loop Manual Tuning for Traveling, Frequency Control
30
Open Loop Manual Tuning for Traveling, Current Control
30
Closed Loop Motor Parameter Adjustments
31
Closed Loop Rated Motor Parameters
31
Closed Loop Autotuning, Speed Control
32
Closed Loop Manual Tuning for Hoisting, Speed Control
35
Brake Slip Feature
38
4.6.1 Description of Brake Slip Feature
38
4.6.2 Activation of Brake Slip Feature
39
4.6.3 Brake Slip Feature Field Testing Procedure
39
4.6.4 What to Do in Case of Brake Slip
40
Service on Hoist Motor/Encoder/Brake with Brake Slip Feature Active
41
5 Parameter Descriptions
42
6 Components
55
Inverter
55
Power Supply Unit (PSU)
57
Control Unit (CSU)
57
Basic I/O Board (Slot A)
58
Relay / Thermistor Board (Slot B)
59
SSU Speed Supervision Board (Slot C)
59
I/O Extension Board (Slot D)
60
Relay Extension Board (Slot E)
60
Profibus Board (Slot E)
61
Reference Potentiometer
62
Speed Sensors
63
Encoder
63
Bearing Sensor
64
Proximity Switch
65
Buffer Amplifier KAE234
66
Brake Controllers
67
Rec12-690+DC
67
Esd141
67
7 Troubleshooting
68
Field Repair Actions
68
Inverter Fault Codes
69
Fault Time Data Record
74
Fault Counter
74
Inverter Alarm Codes
75
8 Service
76
DC-Bus Electrolytic Capacitors
76
Re-Forming after a Long Storage Period
76
9 Drawings
77
Drivecon XT Series Service Manual (59 pages)
Hoisting Inverter
Brand:
Drivecon
| Category:
Inverter
| Size: 2 MB
Table of Contents
Table of Contents
2
General
4
Technical Data
4
Type Mark Coding
5
Basic Description
5
Main Components
6
Functional Description
6
Control Methods
7
Description of the Control Methods
8
Mechanical Brake Control
8
Emc
9
Installation
11
Cubicles
11
Braking Resistor
11
Power Cabling
11
Shielded Motor Cable
11
Double Collectors
11
Cable Selection
11
Cable Protection
12
Cable Length
13
Du/Dt Filters
13
Signal Cabling
13
Shielded Signal Cable
13
Reference Signals
13
Sensor Bearing
13
Encoder
14
EMC Compatible Grounding
14
Construction Connections
14
Cable Connections
14
Shielded Control Cables
14
Components
15
Inverter
15
Power Supply Unit (PSU)
16
Control Unit (CSU)
17
Basic I/O Board (Slot A)
18
Relay / Thermistor Board (Slot B)
18
SSU Speed Supervision Board (Slot C)
18
I/O Extension Board (Slot D)
19
Control Voltage Transformer
19
Speed Sensors
19
Sensor Bearing
19
Encoder
21
Proximity Switch
22
Buffer Amplifier KAE234
23
Brake Controllers
24
Rec12
24
Esd141
24
Parameter Adjustments
26
The Display Panel
26
Navigation on the Control Keypad
27
Value Line Editing
27
Storing and Restoring Parameters
28
User Parameters
28
Default Parameters
28
Keypad Settings
28
Factory Settings
28
Parameter Descriptions
29
Factory Default Parameters
35
Factory Default Parameters for 100Hz Motors
35
Factory Default Parameters for 120Hz Motors
37
Speed Supervision Settings
39
Standard Settings
40
Settings for Sensor Bearing
40
Settings for Pulse Wheel Speed Sensor or Encoder (24 Ppr)
40
Functional Test Run for SSU
41
Settings for Non-Standard Cases
41
Start-Up Procedure
43
Visual Checks
43
Checks before the First Test Run
43
Test Run Without Load
44
Functional Test Run for SSU
44
Test Run with Load
44
Test Run with Overload
44
After the Test Run
44
Troubleshooting
46
Field Repair Actions
46
Typical Functional Problems
46
Inverter Fault Codes
47
Fault Time Data Record
50
Fault Counter
50
Inverter Alarm Codes
52
Inverter Troubleshooting Table
53
Service
54
Spare Parts List for Hoisting Inverter
55
Drawings
57
Drivecon XT Series Owner's Manual (57 pages)
Brand:
Drivecon
| Category:
DC Drives
| Size: 2 MB
Table of Contents
Table of Contents
2
Chapter a - Safety
3
Examination before Installation and Purchase History
4
Safety Precautions
5
Understanding and Selecting the Correct Part Number
9
Introduction
10
Technical Data
10
Installation Instructions
12
Stripping Length of Motor and Main Cables
13
Cooling
14
Inverter Dimensions
16
Cable Installation and the UL Standards
20
Cable and Motor Insulation Checks
20
Cable and Fuse Sizing
21
Frame Sizes and Installation of Cables
22
Control Unit
26
I/O and Relay Boards
27
Chapter D - Wiring and Sizing Information
20
Chapter 1 - Description
37
Functional Discription
37
Control Methods
38
Mechanical Brake Control
40
Motor Control Modes
41
Emc
42
Chapter 2 - Start-Up Procedure
43
Checks
43
Test Run
44
Chapter 3 - Parameter Adjustments
45
Control Keypad
45
Monitoring
47
Parameter Groups
48
Chapter 4 - Components
50
Spare Parts List
50
Fault Codes
51
Fault Counter
56
Chapter 5 - Service
57
Drivecon XT Series Quick Setup Manual (3 pages)
Brand:
Drivecon
| Category:
Chain Hoists
| Size: 0 MB
Table of Contents
Navigating the Keypad
1
Programming Your Drive’s Parameters
1
Set the SSU Card Overspeed Settings
2
Wire in Your Slow And/Or Stop Limits, or Set Limit Parameters to ‘Not Used.’
2
Test Run the Hoist
2
Perform the Autotuning Process Step 1
2
Perform the Autotuning Process Step 2
2
Perform the Autotuning Process Step 3
2
Store Your Parameters in the Drive’s Keypad
2
Parameters
3
Basic Parameters
3
I/O Parameters
3
Digital Inputs
3
Analog Input 1
3
Drive Control
3
Motor Parameters
3
Monitoring
3
Analog I/O
3
Active Faults
3
Drivecon XT Series Quick Setup Manual (3 pages)
Loadbrake
Brand:
Drivecon
| Category:
DC Drives
| Size: 0 MB
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