Drivecon VF61 Instruction Manual

Intelligent inverter
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VF61
INTELLIGENT INVERTER

INSTRUCTION MANUAL

'ULYHFRQ
H P U P S Ã9 S D W @ T Ã6 I 9 Ã8 P I U S P G T
820 Lakeside Drive - Gurnee, IL. 60031
1-(800) DRIVCON (374-8266)
PH: (847) 855-9150 FAX: (847) 855-9650
12-17-96 REV.
http://www.drivecon.com
Email: sales@drivecon.com

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  • Page 1: Instruction Manual

    VF61 INTELLIGENT INVERTER INSTRUCTION MANUAL 'ULYHFRQ H P U P S Ã9 S D W @ T Ã6 I 9 Ã8 P I U S P G T 820 Lakeside Drive - Gurnee, IL. 60031 1-(800) DRIVCON (374-8266) PH: (847) 855-9150 FAX: (847) 855-9650 12-17-96 REV.
  • Page 2 The VF61 series is to be used for a custom designed product or system, use the values written in the drawings or test report of them, not the values shown in this manual.
  • Page 3: Table Of Contents

    Phase failure of input power source Inspection and maintenance Periodical inspection Insulation resistance test Precautions for replacing printed circuit board Disposal Appendix Enclosure dimensions Typical wiring diagram Operator unit dimensions Standard specifications VF61 Programming chart D61532 (D61533) Input Signal Isolator Board instructions...
  • Page 4: Before Starting Operation

    When you receive the VF61, check it carefully. (1) Make sure that the specifications of VF61, accessories and spare parts are properly in accordance with your order. Check the logo mark on the cover to see if the unit type is as you ordered.
  • Page 5: Installation

    1.2.2 Opening of front cover If you are going to inspect the VF61 or carry out automatic measuring (described in section 3 below), open the front cover as shown below. Remove the fixing screws from the bottom of the front cover.
  • Page 6: Circuit Construction And Terminal Wiring

    VF61. Circuit construction and writing terminal 1.4.1 Circuit construction The following shows the standard circuit construction of the VF61. Safety Precautions Supply the specified voltage to the inverter. If 400V power is applied to the 200V type inverter, damage will occur.
  • Page 7 1.4.2 Terminal blocks Main circuit terminal block R, S and T Connect AC power to these terminals. (Do not supply 400V to the 200V type inverter.) Terminal 1 and 2 Connect the wires of the optional DC reactor DCL to these terminals. These terminals are short circuited before shipment.
  • Page 8: Peripheral Devices And Wire Sizes

    Peripheral devices and wire sizes 1.5.1 Selection of I/O devices and precautions for main circuit wiring. The following shows the I/O devices of the VF61 unit and their wire sizes. 200V type VF61-__ __ __ 22 Type 2R222 3R722 5R522...
  • Page 9: How To Use Console

    How to use console Display and Keys on Console The console has 16 columns x 4 lines LCD and operation keys as shown below. This mark designates that the console is selected to the numeric Mode selector keys entry key mode. Select the operation, func- tion or monitor mode with the OPR, FUNC, or MONI...
  • Page 10: Function Mode

    12term check Input terminal check 2 Ditto 0-term check Output terminal Ditto "XX-XX" of ROM software version VF61-XX-XX is displayed through ROM Version ROM Version conversion of alphabetic characters into numeric characters like A=0, B=1 and so forth. Special moni For manufacturer’s adjustment...
  • Page 11 After changing data Change data, then press the SET key. * FUNCTION SET * (00)Ref (Set).F 60.0 [Hz} The lowest display disappears, and new data appears. 2.3.3 Set data code list (Items selectable in function mode) Set ranges Standard Rewriting Code Setting Display on LCD...
  • Page 12: Operation Mode

    Operation Mode Display changes if the operation key is pressed. * OPERATION * REM/STOP/FOR/JOG (0.0) FOUT REM: Remote operation is selected. 60.0 [Hz] DIR: Operation from the console is selected. FOR/REV: Forward/reverse selection. JOG: Jogging START/STOP: Starting or stopping operation. Monitor code number, content and data.
  • Page 13: Inputting Motor Data

    Inputting Motor Data Set the values Press the FUNC key. shown on the Motor Select code number 16. Press the SET key, select name plate of the motor. SP, set-2 with the up or down arrow keys, and press Name plate the SET key again.
  • Page 14: Operation Procedures

    Operating Procedures Connecting inverter to motor If the inverter output terminal U, V and W are connected to the motor terminals U, V and W and the motor is operated in the forward direction, it rotates clockwise viewed from t he position opposite to the transmission side.
  • Page 15: Troubleshooting

    Operating through Terminal Block Display on console Press the OPR key, then press the REM key. * OPERATION * Activate the forward operation signal (between DIR/STOP/FOR terminals 17 and 18 shown on page 4) (0.0) FOUT Turn the frequency setter (F.set) shown on page 4 25.0 [Hz] clockwise.
  • Page 16: Troubleshooting

    Troubleshooting If trial running fails or an error occurs during operation, locate the cause in the procedures shown below. If there are no applicable items below, contact us or the dealer you purchased your VF61. Safety Precautions Never open the cover while the power is being supplied to the inverter.
  • Page 17 -14-...
  • Page 18: Phase Failure Of Input Power Source

    Phase Failure of Input Power Source If the inverter is operated for a long time under phase failure, the inverter's service life may be short- ened remarkably. Use care. Inspection and Maintenance Periodical Inspection In order to maintain the inverter in the best conditions and make it demonstrate its full performances, carry out periodical inspection once every six months at least and check any matters which cannot be checked in daily inspection.
  • Page 19: Insulation Resistance Test

    Insulation resistance test Clean all parts of the inverter, disconnect all wires, and short circuit the terminals of the terminal block TB1 on the main printedcircuit board. Use a 500VDC megger for insulation resistance test. (Do not attempt an insulation resistance test at the terminals of the control cir cuit.) On completion of preparation, measure...
  • Page 20: Enclosure Dimensions

     WA% !##       WA% !$##       All dimensions in inches. All weights in lbs. Drivecon reserves the right to change information contained within due to ongoing product development. -17-...
  • Page 21: Typical Wiring Diagram

    7.2 Typical Wiring Diagram -18-...
  • Page 22: Operator Unit Dimensions

    7.3 Operator Unit Dimensions WIRE CONNECTOR -19-...
  • Page 23: Standard Specifications

    7.4 Standard Specifications 200V Series Model VF61- 2R22 3R72 5R52 7R52 1122 1522 2222 3022 3722 4522 5522 Motor (HP) *1 Capacity 12.9 18.3 24.8 34.6 48.1 73.6 88.3 (kVA) Rated output 32.5 62.5 Current (A) 200~230V (according to input voltage)*2...
  • Page 24: Vf61 Programming Chart

    7.5 VF61 Programming Chart W A% ÃQ …‚t…h€€vtÃ8 uh…‡ H‚qr yÃW A% ff fff ffff fff fff ffff ffÃT I ) fff ffff fff fff ffff fff ff 7 h†vpÃT r‡‡vt† 8 u h t r 8QLW 8 ‚ q r V †r…...
  • Page 25 VF61 Programming Chart Model VF61_____________________ SN:______________________ Change Code Function User Function setting item Unit Setting range (Setting Resolution) during Default Abbrev. value operation Lim.Torq (P) Power torque limit 20 to 150 Possible 150% Lim.Torq (B) Braking torque limit 0 to 150...
  • Page 26 VF61 Programming Chart Model VF61_____________________ SN:______________________ Change Code User Function Abbrev. Function setting item Unit Setting range (Setting Resolution) during Default value operation PGM-5.Time Program operation (5) time 0 to 1000 Possible set in PGM-6 Time Program operation (6) time...
  • Page 27 VF61 Programming Chart Model VF61 ___________________ SN: _______________________ Change Code User Function Abbrev. Function setting item Unit Setting range (Setting Resolution) during Default value operation Acc2.Time Acceleration (2) time Dec2.time Deceleration (2) time Acc3.Time Acceleration (3) time Sec. .1 to 3600...
  • Page 28 1 is indicated by terminal block on. 0- term check Output terminal check 1 is indicated by terminal block on. "XX-XX" of ROM software version VF61-XX-XX is displayed ROM version ROM version through conversion of alphabetic characters into numberic characters like A=0, B=1, and so forth.
  • Page 29: D61532 (D61533) Input Signal Isolator Board Instructions

    7.6 D61532 (D61533) Input Signal Isolator Board instructions...
  • Page 30 Introduction The D61532 / D61533 Input Signal Isolator Boards are for use with Drivecon VF6100 Standard or VF61V/S Flux Vector series of variable frequency drives. They are designed to accept external 110vac or 24vac inputs from switch or relay contacts. The D61532 will accept 110-120vac signals and the D61533 will accept 24vac input signals.
  • Page 31 -20° C to +70° C Wiring Diagram Refer to Drivecon Drawing Number 61532CON.VCD for electrical connection information. CAUTION: This solid state isolator will be damaged if the output (connection to drive terminals) are wired in parallel with any external circuits.
  • Page 36 H P U P S Ã9 S D W @ T Ã6 I 9 Ã8 P I U S P G T 820 Lakeside Drive - Gurnee, IL. 60031 1-(800) DRIVCON (374-8266) PH: (847) 855-9150 FAX: (847) 855-9650 http://www.drivecon.com Email: sales@drivecon.com...

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