Drivecon XT Series Owner's Manual
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Drivecon XT Series Owner's Manual

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Owner's Manual
Owner's Manual
Drivecon XT Series
Owner's Manual
820 Lakeside Drive - Gurnee, IL 60031
Phone: (847) 855-9150 Fax: (847) 855-9650
1-800-DRIVCON (374-8266)
www.drivecon.com Email: drive.sales@drivecon.com
Revision 5.4D Pro1V050
6-01-04
Drivecon
Toll Free Ph: 1-800-374-8266
Drivecon reserves the right to alter or amend the above information without notice

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  • Page 1 820 Lakeside Drive - Gurnee, IL 60031 Phone: (847) 855-9150 Fax: (847) 855-9650 1-800-DRIVCON (374-8266) www.drivecon.com Email: drive.sales@drivecon.com Revision 5.4D Pro1V050 6-01-04 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 2: Table Of Contents

    Parameter Groups CHAPTER 4 – COMPONENTS Spare Parts List Spare Parts List Fault Codes 15-19 Fault Counter CHAPTER 5 – SERVICE Service Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 3: Chapter A - Safety

    It is forbidden to use portable phones near this device with the doors open. All the doors and covers must be closed when crane is in operation. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 4: Examination Before Installation And Purchase History

    Drivecon toll free at 800-374-8266 or 847-855-9150. Be prepared to provide model number of your controller and any other pertinant information relative to the system.

  • Page 5: Safety Precautions

    • Insure that all safety devices on the machine are operating correctly such as: limit switches, brakes, etc. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 6 • Do not suspend or handle loads directly over people. Refer to ANSI B30.16 as to safe crane operating procedures. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 7 Insure power supply is switched OFF and the LED charge indicator has extinguished prior to inspection or maintenance of inverter. Lock out all equipment under repair or inspection. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 8 0°C - 50°C Humidity should be under 95% RH non-condensing. Outdoor mounting: -10°C - 40°C for inverters located outside cabinet. Humidity should be under 95% RH non-condensing. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 9: Understanding And Selecting The Correct Part Number

    In order to specify the correct part number to suit your needs please refer to the type code shown below. XT d 4 009 0 xx V Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 10: Introduction

    ASIC which, in turn, calculates the IGBT switching patterns. Gate driver circuitry amplifies these signals for driving the IGBT inverter bridge. Figure B-1 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 11 Vibration Operation: maximum displacement amplitude 0.12" at 2-9Hz. Maximum acceleration amplitude 0.5g (16.5 f.t/sec.²) at 9-200Hz Conforms to LV and EMC directives. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 12: Installation Instructions

    Attach the cable protection plate with the screws. • Ensure that none of the wiring is trapped between the frame and the protection plate. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 13: Stripping Length Of Motor And Main Cables

    9.45 9.45 4168 1.10 9.45 1.10 9.45 1.10 9.45 1.10 9.45 4210 1.10 9.45 1.10 9.45 1.10 9.45 1.10 9.45 Table C-2 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon, reserves the right to alter or amend the above information without notice...

  • Page 14: Cooling

    3.94 (100) 382.58 4168 2.95 (75) 2.95 (75) 11.81 (300) 3.94 (100) 382.58 4210 2.95 (75) 2.95 (75) 11.81 (300) 3.94 (100) 450.00 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 15 Inverter must be installed as to leave room on all sides for proper heat dissipation. If installed in an enclosure, the dust cover may be removed for better heat dissipation. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 16: Inverter Dimensions

    21.299 7.677 5.827 9.331 0.354 49.56 4038-000 21.969 21.299 7.677 5.827 9.331 0.354 49.56 4045-000 21.969 21.299 7.677 5.827 9.331 0.354 49.56 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 17 24.173 9.331 7.480 10.118 0.354 93.77 4072-000 24.803 24.173 9.331 7.480 10.118 0.354 93.77 4087-000 24.803 24.173 9.331 7.480 10.118 0.354 93.77 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 18 28.386 11.220 10.039 11.339 0.354 155.38 4140-000 29.331 28.386 11.220 10.039 11.339 0.354 155.38 4168-000 29.331 28.386 11.220 10.039 11.339 0.354 155.38 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 19 Hole diameter Weight D1 (inches) Number XTD- e size (inches) (inches) (inches) (inches) (inches) (lbs.) 4210-000 53.149 16.54 20.86 7.87 14.251 0.354 264.55 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 20: Chapter D - Wiring And Sizing Information

    The measurement voltage must equal to at least the motor nominal voltage but not exceed 1000 V. The insulation resistance must be >1M ohm. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 21: Cable And Fuse Sizing

    175 (2) 4168 200 (2) 4210 250 (2) ˜.(1) 600VAC time delay class CC fuses ˜.(2) 600VAC time delay class J fuses Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 22: Frame Sizes And Installation Of Cables

    Note: In case you want to connect an external brake resistor, see separate Brake Resistor sizing chart located in this manual. Drivecon XT, Frame size 1 Cable installation in Drivecon XT, Frame size 1 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 23 Owner's Manual Drivecon XT, frame size 2. Protection class IP21 Cable installation in Drivecon XT, frame size 2 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 24 Owner's Manual Drivecon XT, Frame size 3. Protection class IP21 Cable installation in Drivecon XT, Frame size 3 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 25 Owner's Manual Drivecon XT, Frame size 4. Protection class IP21 Cable installation in Drivecon XT, Frame size 4 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 26: Control Unit

    I/ O and the relay terminals of the two basic boards, the general wiring diagram and the control signal descriptions. The I/O boards mounted at the factory are indicated in the type code. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 27: I/O And Relay Boards

    External control voltage, 48/115/230Vac DOA1 DOA1 Neutral of external control voltage OK Common for analog signals Neutral of external control voltage OK Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 28 C contact of ROB1 ROB2 C contact of ROB2 (brake relay) ROB1 NO contact of ROB1 Thermistor input 1 Thermistor input 2 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 29 Neutral of external control voltage OK DID3 Multi Function Input ROD1 NO contact of ROD1 DID4 Multi Function Input ROD1 C contact of ROD1 D-10 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 30 Common for encoder supply Encoder channel B+ ROC1 NO contact of SSU relay Encoder channel B ROC1 C contact of SSU relay D-11 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 31 NO contact of ROE3 ROE2 NO contact of ROE2 ROE3 C contact of ROE3 Profibus board this card plugs into slot E D-12 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 32 Owner's Manual D-13 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 33 Owner's Manual Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 34 Owner's Manual Drivecon Toll Free Ph: 1-800-374-8266 Drivecon, reserves the right to alter or amend the above information without notice...
  • Page 35 Owner's Manual Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 36 Owner's Manual Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 37: Chapter 1 - Description

    – The extended speed range ESR can be used, if the signal FWE (field weakening enabled) is on. Then it is possible to run up to twice the nominal speed depending on the application. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 38: Control Methods

    AIN2+. The speed reference signal of each XT Drive can also be modified separately by a PLC. Synchronization is activated by parameter selection. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 39 − when controller is set to a certain step, the speed time controller changes to equal value position down / rev MS-mode Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 40: Mechanical Brake Control

    XT Drive. Only the capacitors must be added outside XT Drive. This connection can also be used to control 2-phase disk brakes or a separate KA372B brake control unit. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 41: Motor Control Modes

    For safety reasons, the speed is limited between adjustable minimum and maximum speeds. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 42: Emc

    Immunity level of second environment Safety margin Emission limit of second environment Typical emission Emission limit of of XT Drive first environment Frequency Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 43: Chapter 2 - Start-Up Procedure

    Write down in the parameter list all the values that have been changed. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 44: Test Run

    After the test run – Record all the parameter value changes in the parameter list. – Make sure all remarks and setting values are recorded. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 45: Chapter 3 - Parameter Adjustments

    Move cursor right Decrease values Enter edit mode Warning! Running via keypad can cause a hazardous situation. Keypad control must not be used. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 46 Parameter settings must not be changed during running. Passwords Parameter Name Description P3.1.1 Password Following passwords release the parameter locks. Level 1 Locked Level 2 Start-up Level 3 Engineering Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 47: Monitoring

    Ramp Reference V4.6.26 Torque Limit Ref V4.6.27 Speed Limit Ref V4.6.28 Load Feedback V4.6.29 Sway Ctrl Height V4.6.30 Calibration Pos V4.6.31 Profibus Status Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 48: Parameter Groups

    System Menu S6.3 Copy Parameters S6.4 ParamComparison S6.5 Security S6.6 Keypad Settings S6.7 HW Settings S6.8 System Info Active Faults Fault History Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 49 Supply network N Ferrite D2F-7427015-4 Supply network N Ferrite D2F-74270097-3 Supply network N Ferrite D2F-7427015-4 Supply network N Ferrite D2F-74270097-3 Supply network N Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 50: Spare Parts List

    D2F-7427015-4 Supply network N Ferrite D2F-74270097-3 Supply network N INTERNAL BRAKING RESISTOR Resistor D2REP90 Braking type B Resistor D2REL42 Braking type B Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 51: Fault Codes

    − SD speed difference supervision graphical multimeter or scope Fault is not stored into fault history. − SSU settings and SSU relay operation Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 52 − component failure (control unit) checksum fault Check: − all parameter settings − +24V voltage output loading If the fault comes again, contact authorized service. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 53 Reset the fault. Option board parameters or Device added drive of different power rating added all parameters are set up to default values. Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 54 Fault is damaged. Check: − ES and RDY external connections − OK input operation − change SSU board Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...
  • Page 55 = No = Yes Warning = No = Yes T.12 At reference = No = Yes 0-speed 0=Not Zero Speed T.13 1=Zero Speed Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 56: Fault Counter

    F38, F39, F40, F44, F45, F48, F50, F54, F55, F60, F64, F65, F71, F72, F73, F74 Total Faults Total number of all faults. V4.5.2 Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

  • Page 57: Chapter 5 - Service

    Lock the fans before blowing compressed air Check that there are no abnormal noises coming from the cooling fans Tighten all screws and connectors Clean dust from PC-boards Drivecon Toll Free Ph: 1-800-374-8266 Drivecon reserves the right to alter or amend the above information without notice...

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