Drivecon XT Series Service Manual
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Drivecon XT Series Service Manual

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This document and the information contained herein,
is the exclusive property of Drivecon and represents
a non-public, confidential and proprietary trade secret
that may not be reproduced, disclosed to third parties,
altered, or otherwise employed in any manner whatsoever
without the express written consent of Drivecon.
Copyright © 2011 Drivecon. All rights reserved.
Drivecon reserves the right to alter or amend the above information without notice.
XT SERIES
Service Manual
Service Manual
Rev 5.9A with software Pro3V120
Quick Setup
Guides
pg. 84
11/22/11 • rev 5.9A for Pro3V120

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  • Page 1 Drivecon. Copyright © 2011 Drivecon. All rights reserved. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 2 Service Manual Page 1 Pro3V120 This manual is valid for XT series drives revisions 5.9A. The parameter numbers are based on the software version Pro3V120. CAUTION Before starting, read the instructions carefully. Verify all of the connections are in done in accordance to the drawings.

  • Page 3: Table Of Contents

    Closed Loop manual tuning for hoisting, speed control ----------------------------------- 4.5.4 Brake Control -------------------------------------------------------------------------------------- Brake Slip feature ---------------------------------------------------------------------------------------- 4.6.1 Description of brake slip feature --------------------------------------------------------------- Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 4 XT Series Quick Setup Guide (Open Loop Hoist) ------------------------------------------------ WIRING DIAGRAMS ------------------------------------------------------------------------------------------ 98 • CONTROL UNIT CONNECTIONS ---------------------------------------------------- Inside Back Cover Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 5: General

    AIN1: 0 … +10V and AIN2: -10 … +10V; 200k load ; accuracy 0.5% Encoder feedback EA+/- and EB+/-; 0/24V; 3k load; floating differential inputs Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 6 Maximum 1000m at In. Above 1000m: In reduces 1% per each 100m. Above 3000m: consult factory. Vibration Operation: maximum displacement amplitude 1mm at 3-15.8Hz. Maximum acceleration amplitude 1G (9.81m/s²) at 15.8-150Hz Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 7: Type Mark Coding

    Pro3V120 Type mark coding XT Series drives can be summarized as "crane motor control systems, which controls the speed by changing the frequency of the supply voltage of a squirrel cage motor". A stepless speed adjustment can be achieved by this method. Type marking is shown below.

  • Page 8: Basic Description

    Page 7 Pro3V120 Basic description XT Series drives have many advantages and offer many new features, when compared to other inverter based systems, which might be used in crane applications. Inverter The XT Series drive is a crane specific inverter. The specific crane...

  • Page 9: Functional Description

    This amplifier should be located as close to the motor as possible. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 10: Control Methods

    AP = 1 DIA3 AP = 0 AP = 1 DIA4 CMS not used CMS not used CMS = 0 CMS = 0 Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 11 Service Manual Page 10 Pro3V120 If required, two or more XT Series drives can be run in precise digital Synchronization synchronization. A separate synchronization controller is needed for this. The same speed reference (in EP- or PO-mode) and the correction signal are connected to each drive.

  • Page 12: Mechanical Brake Control

    Also, different applications may require this brake to be used differently. As a default, XT Series drive panels are wired to control a single-phase AC brake. If a 3-phase brake is to be used, some wiring changes will be required. If a DC brake is being used, a brake rectifier will need to be used.

  • Page 13: Motor Control Modes

    Motor control modes Open loop XT Series drives have a built-in motor model, which calculates - one thousand times per second - the values of the motor. The input data needed for the calculation is the instantaneous value of the motor voltage from the ASIC and the measured motor current.

  • Page 14: Emc

    The XT Series drives used in North America have this filtering capacity modified to allow for the varying types and fluctuations in the power network. If the European Union EMC standards are necessary, the power supply must meet minimum requirements and the drive configuration for this must be specified when ordering.

  • Page 15: Fulfilled Emc-Standards

    The first environment is divided in to categories C1 and C2. XT Series drives are not intended to be used on a low-voltage public network, which supplies domestic premises. The drive may cause radio frequency interference to other devices if used on such a network.

  • Page 16: Installation

    Cooling The cooling requirements for XT Series drives vary by application. The actual thermal loading of the enclosure has to be estimated based on the environmental conditions and duty cycles. The power losses of the drive are listed in the below table for each power rating in units of Watts [W].

  • Page 17: Power Cabling

    Motor cable Braking resistor cable for hoist CMAA Class D SRML Cable Braking resistor cable for travel CMAA Class D SRML Cable Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 18: Control Wiring

    The cable for bearing sensors or pulse sensors must be shielded round sensor cable and should be 360° grounded at both ends. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 19: Emc Compatible Grounding

    D2V. The D2V units are suitable for use on a circuit capable of delivering not more than 100,000 rms symmetrical amperes, 600V maximum. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 20: Start-Up Procecure

    - Make sure that the external connections and programming of the digital and analog inputs are done according to the application requirements. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 21: Test Run Without Load

    - Copy all parameters up to keypad memory at parameter 6.3.2. - Save user parameters in Control Unit at parameter 4.1.2. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 22: Parameter Adjustments

    Move cursor right Decrease values Enter edit mode Warning! Running via keypad can cause a hazardous situation. Keypad control must not be used. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 23: Navigation On The Control Keypad

    400 V enter Warning! Changing parameter settings during running may cause a hazardous situation. Parameter settings must not be changed during operation. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 24: Passwords

    “All Parameters” is flashing. Now press “Enter” on the keypad and wait until the keypad says “OK” **Verify that parameters have correctly loaded by comparing loaded parameters with recorded parameters Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 25: Monitoring

    V4.6.25 Ramp Reference V4.6.26 Torgue Limit Ref V4.6.27 Speed Limit Ref V4.6.28 Load Feedback V4.6.29 Sway Ctrl Height V4.6.30 Calibration Pos Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 26: Input Selections

    Multistep3 P3.2.1.14 Multistep4 P3.2.1.15 Multistep5 P3.2.1.16 PO/MS P3.2.1.17 P3.2.1.18 P3.2.1.19 S11 & S21 P3.2.1.20 P3.2.1.21 P3.2.1.22 MF1 Input P3.2.1.24 MF2 Input Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 27: Speed Supervision Settings

    Brake Slip (A84): Active only when the parameters have been programmed for this detection. See section 4.6 of this manual for further information about this feature. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 28 S2:4, together with S3, are used for setting the tripping frequency level at ESR speed. If ESR is not used, set S2:4 + S3 equal to S2:1 and S1. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 29: Functional Test Run For Ssu

    Set rotary switch S1/S3 back to its original value. Note! The test makes the crane stop suddenly that may cause a dangerous situation. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 30: Open Loop Motor Parameter Adjustments

    Maximum Frequency S1 Set equal to desired maximum frequency (usually the P3.4.1.16 Maximum Frequency S2 nominal frequency on motor rating plate). Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 31: Open Loop Autotuning For Traveling, Frequency Control

    - A simple multimeter might not be good enough to measure low resistances. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 32: Open Loop Manual Tuning For Traveling, Frequency Control

    - Motor nominal current must not be higher than drive’s rated current. - The number of connected motors must not be variable. 1. P3.4.1.9 Control Mode Set to 1 (OL Current Control). Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 33: Closed Loop Motor Parameter Adjustments

    Control Mode Verify the value is 3 (CL Speed Control). Note! Check the operation of limit switches before performing closed loop tuning. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 34 Closed loop speed control is very sensitive to encoder pulse defects. Faulty encoder connections and/or disturbance in encoder pulses may cause wrong operation or inverter faults. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 35: Closed Loop Autotuning, Speed Control

    - Check value of P3.4.3.1 Slip Adjust. If the value is very close to 200, reset the value to 70 and continue to autotuning step 2 Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 36 - Drive upwards or forwards (dir 1), accelerate straight to full speed and stop driving. - Fine-tuning may require several driving operations. - If autotuning fails, check instructions from troubleshooting section. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 37 If autotuning does not give a proper result, go through chapter 4.5.3. Closed Loop manual tuning for hoisting, speed control. In case of traveling motion, contact factory for more information. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 38: Closed Loop Manual Tuning For Hoisting, Speed Control

    380 V 400 V 415 V 440 V 460 V 480 V 500 V V4.18 Lower Limit Voltage V4.18 Upper Limit Voltage Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 39: Brake Control

    The drive is ready to operate after these manual-tuning adjustments. If there is any vibration, fine adjustment of speed controller parameters may improve the operation. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 40 V4.22 V4.20 Motor Voltage Output Frequency Motor Current Speed Controller Record values of P3.4.3.3 P3.4.3.4 Speed Ctrl Kp Speed Ctrl Ti Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 41: Brake Slip Feature

    Drive tuning, external electrical drive connections, and encoder installation/quality/coupling to the motor are key factors for this feature to work precisely. Consult above warning label. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 42: Activation Of Brake Slip Feature

    - All precautionary safety measures should be taken as in any crane load testing. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 43 Wait for 5 minutes then power up crane and check that hoist function is normal. Contact Drivecon technical support for assistance if required at 1-800-374-8266. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 44: 4.6.4 What To Do In Case Of Brake Slip

    Power should be turned off/crane tagged and locked prior to any service being performed on the crane. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 45: Parameter Descriptions

    G3.5.3 Bus Control G3.6 Protection G3.7 Laboratory + G3.8 System Bus G3.8.7 Synchronization G3.8.7.5 Monitoring G3.8.8 Tandem + G3.9 PLC Parameters Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 46 S6.8.3 Software S6.8.4 Applications S6.8.5 Hardware S6.8.6 Expander boards S6.8.7 Debug S6.9 Power Monitor S6.11 Power Multimon. Active Faults Fault History Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 47 4 = DIA4 P3.2.1.21 0 = Not Used 1 = DID5 2 = DID3 & DID5 3 = DIA4 4 = DIA5 Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 48 0 = 0-20mA Sign 1 = 4-20mA Sign 2 = 0-20mA Unsig 3 = 4-20mA Unsig P3.2.4.1.5 Aout1 FilterTime 0.10 0.10 0.10 0.10 Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 49 3 = Form 3 4 = Form 4 V3.3.8.4 Dec TotalRamp Time P3.3.8.5 Stop Ramp S1 P3.3.8.6 Stop Ramp S2 P3.3.8.7 Direction Change Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 50 Dir Change Limit P3.3.15.10 Max Height 40.00 40.00 40.00 40.00 P3.3.15.11 Load Ratio P3.3.15.12 License Key 1 P3.3.15.13 License Key 2 Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 51 0 = MotorNomFreq 1 = Max Freq S1 2 = MaxFreqS1+PD P3.4.1.21.12 Accel Torque P3.4.1.21.13 Power Limit Mot P3.4.1.21.14 Power Limit Gen Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 52 2 = Restart Dir1 3 = LoadTooSmall 4 = SlipAdjFault 5 = StoreFailure 6 = Failed 7 = Done 9 = Stop Driv ing Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 53 PW 4 Description P3.4.4.23.1 Current Ctrl Kp 4000 4000 4000 4000 P3.4.4.23.2 Current Ctrl Ti P3.4.4.23.3 Accel Comp TC 0.10 0.10 0.10 0.10 Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 54 8 = Modif ied 9 = Stop Driv ing P3.4.6.6.5 SlipAdj2 Ctrl TC B3.4.6.6.6 CL Autotune Mode 0 = Normal 1 = Tandem Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 55 P3.5.2.4 Process Data 6 Same as P3.5.2.1 P3.5.2.5 Process Data 7 Same as P3.5.2.1 P3.5.2.6 Process Data 8 Same as P3.5.2.1 Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 56 6 = 2.5 kHz P3.6.8 Brake Slip 0 = Not Used 1 = S1 Allowed 2 = S1 Slow Spd 3 = S1 Disabled Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 57 11 = D/A BoardCh1 12 = D/A BoardCh2 P3.7.19.7 Condition 2 0 = > 1 = >= P3.7.19.8 Limit 2 V3.7.19.9 Data Log Counter Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 58 PLC Parameters OL Trav CL Trav CL Hoist OL Hoist Unit PW 3 Description P3.9.1 PLC Parameter 1 P3.9.2 PLC Parameter 2 Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 59: Components

    530x1350x362 20.87x53.15x14.25 e defines the power supply network (0 = unlimited or IT network, N = limited or grounded Y network) Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 60 XTx2140NJ1e04 PSU037NJ1e1 CSU04 288x758x344 11.34x29.84x13.54 XTx2170NJ1e04 PSU045NJ1e1 CSU04 288x758x344 11.34x29.84x13.54 e defines supply network ( 0 = unlimited, N = limited) Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 61 The main circuit diagram of XTx4031 – XTx4245 and XTx5027 – XTx5170 UH_G VH_G WH_G UH_D VH_D WH_D U/T1 V/T2 W/T3 UL_G VL_G WL_G BRK_G VL_D WL_D UL_D BRK_D Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 62: Power Supply Unit (Psu)

    NOT running blinking IEC Application Scheduler 0.5Hz and Application are NOT running Green Status YELLOW PSU ready PSU not ready Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 63: Basic I/O Board (Slot A)

    OK is 35VAC, 15mA. 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 64: Relay / Thermistor Board (Slot B)

    Status Yellow 0.25Hz Yellow Board internal fault or communication fault with control unit 1 2 3 4 5 6 28 29 Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 65: I/O Extension Board (Slot D)

    Relay output, 250V 8A, ROE3 normal open ROE3 Blinking Status Yellow 0.25Hz Yellow Board internal fault or communication fault with control unit Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 66: Profibus Board (Slot E)

    - no messages from Profibus master within the watchdog time - Profibus cable broken, cable loose or Profibus master off line Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 67: System Board (Slot D Or Slot E)

    Drive 3 / Follower Drive 4 / Follower H4/Tx2 H1/Rx1 H4/Tx2 H1/Rx1 H4/Tx2 H1/Rx1 H4/Tx2 H1/Rx1 H2/Rx2 H3/Tx1 H2/Rx2 H3/Tx1 H2/Rx2 H3/Tx1 H2/Rx2 H3/Tx1 Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 68: Canopen Board (Slot E)

    Service Manual Page 67 Pro3V120 Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 69: Reference Potentiometer

    Pro3V120 Reference potentiometer A special potentiometer connection is used with the XT Series drive. End terminals of the potentiometer are shorted together and connected to the +10V terminal which is on the A board pin #5. The power supply is connected via a series resistor to the A board pin #1. The wiper of the potentiometer must be connected to the A board pin #3.

  • Page 70: Speed Sensors

    6.3.1 Encoder An incremental encoder can be used with XT Series drives to obtain excellent speed accuracy and fast response as well as to reach very low minimum speeds for precise positioning. The encoder signal is also used for speed supervision purposes. Standard encoder has 600 pulses per revolution. The XT is allowed to use 512, 1000, 1024, 1200, 2000 or 2048 ppr encoders depending on motor speed and cable length.

  • Page 71: Sensor Bearing

    - grounded (the shield) at both ends, 360 degree grounding on the drive terminal the shield should be grounded always when going through terminals Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 72: Proximity Switch

    The speed supervision sensor connection to the buffer amplifier KAE248 is performed as follows: Brown Brown + 24V Green Green Black Black White Blue Schönbuch INSOR ICDM 8802 Baumer IFRM08N1501/L Honeywell 3GT101DC Baumer IFRM08N1501/S35L Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 73: Buffer Amplifier Kae248

    24V± 1V Buffer amplifier pulse output can be measured during running. The picture on the right presents the pulse output. 0± 1V Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 74: Brake Controllers

    DC-circuit, which speeds closing of the brake. The purpose of the varistor is to provide overvoltage protection for K7 contacts and the brake coil. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 75: Troubleshooting

    If parameters have been copied to the keypad before damage, it may be used for uploading the parameters to the spare or replacement inverter (requires same software versions). Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 76: Inverter Fault Codes

    XT series drives include an automatic fault reset operation; the fault code stays on the display until the fault is removed and the controller released back to 0-position. Some of the fault codes require to switch the power off before run is possible.
  • Page 77 • if there is a system bus board in the D2V, replace the board • replace other boards in Slots D or E • replace the control unit Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 78 • component failure (control unit) Microprocessor contact authorized service. watchdog-fault F 26 Faulty power unit Contact authorized service. Power Unit Fault Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 79 Poor Profibus cable connection or communication Check: problems with Profibus master. • Profibus slave address • Profibus cable connection • Profibus termination resistor settings Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 80 Brake is opening or closing in wrong time Check: Brake Feedback • brake operation Fault • brake relay (ROB2) and brake contactor (K7/K71) operation Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 81: Fault Time Data Record

    0=Not Ready 1=Ready T.10 0=Not Running 1=Run T.11 Direction 0=Off 1=On Fault 0=No 1=Yes T.12 Warning 0=No 1=Yes At reference 0=No 1=Yes Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 82: Fault Counter

    F35, F36, F37, F38, F39, F40, F44, F45, F48, F50, F54, F55, F60, F64, F65, F71, F72, F73, F75 V4.5.25 Total Faults Total number of all faults. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 83: Inverter Alarm Codes

    One or both Sway Control License Check: SwCtrlLicens Keys are incorrect or missing - License Key numbers - Sway Control mode Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 84: Service

    Service Manual Page 83 Pro3V120 SERVICE In the normal operation XT Series drives do not require regular maintenance. The following actions are recommended: Check the fault history of the inverter - Find out reasons of possible faults - Record faults and clear the fault history...

  • Page 85: Quick Setup Guides

    Service Manual Page 84 Pro3V120 QUICK SETUP GUIDES See following pages Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 86: Xt Series Quick Setup Guide (Closed Loop)

    (Set to nameplate value) 3.4.1.16 - Max. Freq. S2 (Set to nameplate value) 3.4.1.20 - PPR (Must be set according to proper encoder/sensor value) Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 87 “Done.” If at any time during this step you need to drive in the down direction to make more room, you can do so without causing Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 88 If you want to return to the multimonitor screen, which displays motor voltage, motor current, and output frequency, navigate to parameter 4.23.1. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 89 Motor torque **Copy parameters to or from keypad G4.23 Multimonitor System Menu S6.3 Copy Parameters S6.4 Parameter comparison Active Faults Fault History Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 90: Xt Series Quick Setup Guide (Traverse)

    (Set to 120% of 3.4.1.4) 3.4.1.15 - Max. Freq. S1 (Set to nameplate value) 3.4.1.16 - Max. Freq. S2 (Set to nameplate value) Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 91 If you want to return to the multimonitor screen, which displays motor voltage, motor current, and output frequency, navigate to parameter 4.23.1. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 92 Multimonitor **Default display System Menu S6.3 Copy Parameters **Copy parameters to or from keypad S6.4 Parameter comparison Active Faults Fault History Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 93: Xt Series Quick Setup Guide (Loadbrake Hoist)

    (If not available, set at 50% of motor rated current) 3.4.1.6 - Motor [Cos Φ] (= Motor Power Factor. If not available, do not change) Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 94 6.3.2 and upload the drive parameters to the keypad. Doing so causes your programmed parameters to be saved to the internal memory inside the drive’s keypad. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 95 Multimonitor **Default display System Menu **Copy parameters to or from keypad S6.3 Copy Parameters S6.4 Parameter comparison Active Faults Fault History Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 96: Xt Series Quick Setup Guide (Open Loop Hoist)

    5. Verify the follow parameters are set accordingly: 3.4.1.9 - Control Mode (Set for OL Frequency Control) 3.4.1.10 - Accel Time 1 (Set for 1.5 seconds) Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 97 6.3.2 and upload the drive parameters to the keypad. Doing so causes your programmed parameters to be saved to the internal memory inside the drive’s keypad. Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...
  • Page 98 Motor torque G4.23 Multimonitor **Copy parameters to or from keypad System Menu S6.3 Copy Parameters S6.4 Parameter comparison Active Faults Fault History Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 99: Wiring Diagrams

    Service Manual Page 98 Pro3V120 WIRING DIAGRAMS See following pages Drivecon reserves the right to alter or amend the above information without notice. 11/22/11 • rev 5.9A for Pro3V120...

  • Page 105: Control Unit Connections

    Control Unit Connections...
  • Page 106 © 2011 Drivecon 5318 S Emmer Dr New Berline, WI 53151 (800) 374-8266 PH: +1 (262) 947-0466 www.drivecon.com...

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