Gossen MetraWatt METRATESTER 5+ Operating Instructions Manual

Gossen MetraWatt METRATESTER 5+ Operating Instructions Manual

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Operating Instructions
METRATESTER 5+
3-348-580-15
Tester for DIN VDE 0701-0702
29/7.18

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Summary of Contents for Gossen MetraWatt METRATESTER 5+

  • Page 1 Operating Instructions METRATESTER 5+ 3-348-580-15 Tester for DIN VDE 0701-0702 29/7.18...
  • Page 2 (13) (10) (11) (12) (3a) (6) (5) Mains plug Connector jack/terminal for testing for (take-up spool at back of housing contact current at conductive parts at for mains cable) the DUT Signal lamp PE for testing the Mains outlet mains protective conductor Test socket Alligator clips for attachment Connector jack/terminal for DUT...
  • Page 3 Display Residual Secondary Mains Indication of Limit Values Current Current Voltage <0.5 Insulation Netz Netz Diff M Diff Netz Resistance <2.0 >0.3  >1.0 Resistance >7.0 Equivalent Leakage Current >0.25 Leakage Current/ >0.5 Contact Current Display text subject to change without notice. KS 13 Accessory Cable Set Meanings of Symbols on the Instrument Continuous, doubled or reinforced...
  • Page 4: Table Of Contents

    Contents Page Safety Features and Precautions ..................5 Applications ........................6 Operating and Display Elements ...................6 Error and Limit Value Messages ....................... 8 Mains Connection ......................9 Connecting the Tester ........................9 Testing Protective Conductor Potential ..................... 10 Measuring Mains Voltage ........................ 10 Connecting the Device Under Test to the Test Instrument ..............
  • Page 5: Safety Features And Precautions

    Safety Features and Precautions The tester is manufactured and tested in accordance with the following standards: IEC/EN 61010-1/VDE 0411-1 Safety regulations for electrical measuring, control, regulating and laboratory devices – general requirements DIN VDE 0404-1/-2: Testing and measuring equipment for checking the electric safety of electric devices;...
  • Page 6: Applications

    Applications The tester is intended for the testing and measurement of repaired or modified electrical devices in accordance with DIN VDE 0701-702. These regulations require the measurement of protective conductor resistance, insulation resistance and equivalent leakage current for repaired or modified electrical devices, as well as testing for the absence of voltage at exposed, conductive parts for data processing systems and office machines.
  • Page 7 Test Socket The DUT is connected to the test socket for the measurement of protective conductor resis- tance, insulation resistance and equivalent leakage current in accordance with DIN VDE 0701-0702, if the DUT is equipped with a mains plug. Connector Jack/Terminal for DUT Phase Conductors This terminal is wired in parallel to the two short-circuited phase conductor terminals at the test socket (8).
  • Page 8: Error And Limit Value Messages

    Error and Limit Value Messages Error Message Condition PE Signal Lamp Protective conductor potential, at mains > 100 V If contact surface is contacted The following limit values are indicated Test Instrument Indicates When Limit Values Error Are Exceeded Measurement Condition per Red Error Lamp Limit Values are...
  • Page 9: Mains Connection

    Mains Connection Connecting the Tester ➭ Connect the tester to the 230 V mains with the mains plug (1). If no earthing contact socket is available, or if only a three-phase socket is available, connection of the phase conductors, the neutral conductor and the PE conductor can be accomplished with the help of the adapter socket.
  • Page 10: Testing Protective Conductor Potential

    Testing Protective Conductor Potential ➭ Bring the contact finger into contact with the contacting surface (4) and, at the same time, with a grounded object (e.g. a water pipe). The PE signal lamp (2) must not light up! Potential between the mains plug protective conductor (1) and the contacting surface (4) is then ...
  • Page 11: Connecting The Device Under Test To The Test Instrument

    Connecting the Device Under Test to the Test Instrument The DUT must be connected to the test socket (8), or to the jacks or terminals (9 and 10) which are connected in parallel to the test socket for the measurement of protective conductor resistance, insulation resistance and equivalent leakage current.
  • Page 12: General Measuring Procedures

    General Measuring Procedures Line voltage must lie within the allowable range of 207 to 253 V for all of the following mea- surements. This assures that the accuracy of displayed measured values corresponds with the values specified under “Technical Data” (chapter 7, page 23). Line voltage can be measured by setting the measuring function selector switch to the “U Netz 250 V”...
  • Page 13: Testing Devices Per Din Vde 0701-0702

    Testing Devices per DIN VDE 0701-0702 The limit values specified in the following chapters correspond to current revision levels of official standards at the time of going to print. Please note that normative legislation is contin- uously updated to meet the safety requirements necessitated by changing market situations, and that the listed limit values are thus subject to change.
  • Page 14: Visual Inspection

    Visual Inspection Visual inspection is performed prior to measurements with the test instrument. Visual inspection includes: • damage to connector cables; • insulation damage; • selection and application of conductors and plugs for their intended use; • condition of mains plug, of connection terminals and wires; •...
  • Page 15: Special Case: Permanently Connected Instruments

    Maximum Allowable Protective Conductor Resistance Values Depending upon Cable Length Length to [m] 12. 5 27.5 42.5 more than 50 Max. resistance [] Under no circumstances may a value of 1  be exceeded. The table is also valid for cable reels and extension cables.
  • Page 16: Measuring Insulation Resistance

    Measuring Insulation Resistance This measurement may only be performed if the device under test has successfully completed protec- tive conductor resistance testing. If the DUT is equipped with all-pole electrical switches, e.g. undervoltage releases or relays, this test only covers the supply conductor. The device can- not be switched on without being connected to the mains, consequently, it cannot be sub- jected to an effective insulation test.
  • Page 17: Measurement Of Protective Conductor Current

    Device Type Limit Value Minimum Display Value Safety class I devices 1 M 1.15 M Safety class I devices with heating elements 0.3 M 0.38 M Safety class II devices 2.0 M 2.25 M 1000 /V or 250 k Safety class III devices and battery powered devices Leakage current measurement must be performed if the applicable limit value is fallen short of.
  • Page 18: Measuring Equivalent Leakage Current

    5.5.1 Measuring Equivalent Leakage Current Attention! Do not touch the instrument’s terminal contacts during equivalent leakage current measurements! ➭ Connect the DUT as shown in the followig picture. To test socket ➭ Set the measuring function selector switch to the “I 20 mA”...
  • Page 19: Measuring Contact Current

    Measuring Contact Current Contact current measurement can be performed instead of insulation resistance measure- ment for class II devices, or for class I devices with exposed conductive parts which are not connected to the protective conductor. • Measuring Equivalent Leakage Current •...
  • Page 20: Measuring Residual Current

    5.6.2 Measuring Residual Current Attention! The protective conductor test must first be performed and passed. ➭ Connect the DUT as shown in the followig picture.. To exposed metal parts To the mains outlet Diff KS17-4 ➭ Connect the cable with the test probe to the “2 mA” jack. ➭...
  • Page 21: Direct Method

    5.6.3 Direct Method The DUT can remain connected to the mains or to the mains outlet for this test. When testing in accordance with DIN VDE 0701-0702, DUTs with external connections such as data cables etc. can be tested within their entire configuration at the installation site. Note! An RCCB may be tripped if measurement is performed at a defective device! ➭...
  • Page 22: Measuring Load Current From The Mains Outlet

    Measuring Load Current from the Mains Outlet To the mains outlet Netz Attention! The device under test may not be connected to the mains outlet (7) until is has passed safety testing in accordance with DIN VDE 0701-0702, part 1! ➭...
  • Page 23: Technical Data

    Technical Data Meas. Quantity Measuring Range Resolution U NO-LOAD 0 ... 19.99  < 20 V  PE Resistance 10 m — > 200 mA 600 V  Insulation 0,05 ... 19.99 M 10 k approx. < 10 mA > 1 mA Resistance 100 k...
  • Page 24 Influence Variables and Errors Influence Variable/ Designation Influence Errors  ... % of measured value Sphere of Influence DIN VDE 0404 Change in position — Change in supply voltage to the test device Temperature fluctuation Indicated influence errors per 10 K temperature change: ...
  • Page 25 Electrical Safety Protection Class Nom. Mains Voltage 230 V Test Voltage Mains + PE (mains) + 2 mA socket for testing for the absence of voltage at test socket, connector jacks for phase and protective conductors and gripper clip: 3 kV mains to PE (mains) + 2 mA socket: 1.5 kV Measurement Category II Pollution degree Safety Cut-Off...
  • Page 26: Maintenance - Calibration

    Maintenance – Calibration Maintenance Housing No special maintenance is required. Keep outside surfaces clean and dry. Use a slightly dampened cloth for cleaning. Avoid the use of solvents, cleansers or abrasives. Recalibration The respective measuring task and the stress to which your measuring instrument is sub- jected affect the aging of the components and may result in deviations from the guaranteed accuracy.
  • Page 27: Repair And Replacement Parts Service Calibration Center And Rental Instrument Service

    Repair and Replacement Parts Service Calibration Center* and Rental Instrument Service If required please contact: GMC-I Service GmbH Service-Center Beuthener Straße 41 90471 Nürnberg, Germany Phone +49 911 817718-0 +49 911 817718-253 E-Mail service@gossenmetrawatt.com www.gmci-service.com This address is only valid in Germany. Please contact our representatives or subsidiaries for service in other countries.
  • Page 28: Product Support

    Product Support If required please contact: GMC-I Messtechnik GmbH Product Support Hotline Phone +49 911 8602-0 +49 911 8602-709 E-Mail support@gossenmetrawatt.com Edited in Germany • Subject to change without notice • A pdf version is available on the internet Phone +49 911 8602-111 GMC-I Messtechnik GmbH +49 911 8602-777 Südwestpark 15...

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