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Vertiv™ Liebert® APM Plus User Manual 50-250 kVA UPS...
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The products covered by this instruction manual are manufactured and/or sold by Vertiv. This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv. Any copying, use or disclosure of it without the written permission of Vertiv is strictly prohibited.
Vertiv™ Liebert® APM Plus User Manual TABLE OF CONTENTS 1 Im portant Safety Instructions 2 O verview 2.1 Features 2.2 Design Concept 2.2.1 System Design 2.2.2 Bypass 2.2.3 System Control Principle 2.2.4 UPS Power Supply Switch Configuration 2.2.5 Battery Circuit Breaker (BCB) 2.3 Parallel System...
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5.2 Navigating through the Liebert APM Plus Touchscreen Control Panel 5.2.1 Access Level Log-In 5.2.2 Liebert APM Plus Touchscreen Control Panel Components 5.3 Operation 5.3.1 Log In to the Liebert APM Plus Touchscreen Control Panel 5.3.2 Customizing the Display 5.3.3 Operator Controls 5.4 Viewing UPS Status 5.4.1 Viewing UPS Data with the Status Gauge...
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Vertiv™ Liebert® APM Plus User Manual 6.2.2 Startup Procedures in ECO Mode 6.2.3 Startup Procedures in Battery Mode (Battery Cold Start) 6.3 Procedures for Transfer Between Operation Modes 6.3.1 Transfer from Normal Mode to Battery Mode 6.3.2 Transfer from Normal Mode to Bypass Mode 6.3.3 Transfer from Bypass Mode to Normal Mode...
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Vertiv™ Liebert® APM Plus User Manual 8.2.1 Preliminary Checks 8.2.2 Cabinet Installation 8.2.3 External Protective Device 8.2.4 Power Cable 8.2.5 Parallel Cable 8.2.6 Remote EPO 8.3 Operation Procedures for Parallel System 8.3.1 Startup Procedures in Normal Mode 8.3.2 Maintenance Bypass Procedures 8.3.3 Procedures for Isolating One UPS module from Parallel System...
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Vertiv™ Liebert® APM Plus User Manual 10.2 Modbus Protocol Communication 10.3 Dry Contact Communication 10.3.1 Communication through IS-Relay Card 10.3.2 Communication through Dry Contact Port of Bypass Module 11 Service and M aintenance 11.1 Safety 11.2 Service Procedures of Power Module and Bypass Power Module 11.2.1 Notes...
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Where conductive dust, corrosive gases, salts, or flammable gases are present • Near heat sources or strong electromagnetic interferences. Disclaimer Vertiv disclaims any and all responsibility or liability for the defects or malfunction caused by: • Application range or operating environment outside the specifications •...
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IEC/EN/BS 62040-2:2018 Additional information regarding adherence to these directives and regulations is included in the appendices NSR and EMC to the Declarations of Conformity. If needed, the Declarations of Conformity can be requested to Vertiv. 2011/65/EU Directive of the council for adapting the legal regulations of member states on the restriction of the use of certain hazardous substances that can be used in the manufacture of electrical and electronic equipment.
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Vertiv™ Liebert® APM Plus User Manual W A RN IN G ! H igh earth leakage current Earth connection is critical before connecting the input supply (including both m ains supply and battery). This equipm ent is installed w ith an EM C filter.
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Vertiv™ Liebert® APM Plus User Manual W A RN IN G ! G eneral safety (For users) Like other types of large pow er equipm ent, the U PS and battery circuit breaker box/battery cabinet have high voltage inside. A s the com ponents w ith high voltage can be accessed only w hen the front door is opened, the risk of contacting high voltage has been m inim ized.
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Vertiv™ Liebert® APM Plus User Manual The Manual Describes the Equipment Product M odel 250 kVA APM 0250kMK16FN02000 1 Important Safety Instructions...
Vertiv™ Liebert® APM Plus User Manual 2 Overview This chapter briefly introduces the features, design concept, parallel system, operation mode, battery management, and battery protection of the Liebert® APM Plus 250 kVA UPS (UPS for short). 2.1 Features UPS is connected between a critical load (e.g. a computer) and mains power to provide high quality power for the loads. UPS has the following advantages: •...
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Vertiv™ Liebert® APM Plus User Manual Figure 2.1 Block diagram for w orking principle of U PS single m odule N o. D escription N o. D escription Input Rectifier input switch Output Rectifier Bypass input Inverter Maintenance bypass switch...
Vertiv™ Liebert® APM Plus User Manual 2.2.2 Bypass Through the intelligent control of the ‘Static Switch’ module (as shown in Figure 2.1 on the previous page) containing the controllable electronic switch, the loads can be supplied by the inverter or the bypass. In normal situation, the loads are supplied by the inverter, in that case the automatic inverter switch at inverter side is closed.
In case of inverter failure and output fuse blowout, the load will automatically transfer to the bypass, and the output power supply will not be interrupted. In this situation, please contact the local customer service center of Vertiv for technical support.
Vertiv™ Liebert® APM Plus User Manual Figure 2.2 U PS pow er supply sw itch configuration N o. D escription N o. D escription Bypass input DC bus Maintenance bypass switch Q3 Inverter Bypass input switch Q2 Inverter switch Static switch...
Vertiv™ Liebert® APM Plus User Manual 2.3 Parallel System Up to four UPS modules can be parallel-connected to form a parallel system to increase the system capacity and reliability. The load is equally shared between the paralleled UPS modules. Moreover, two UPS modules or parallel system can comprise a dual bus system. Each parallel system has independent output.
Vertiv™ Liebert® APM Plus User Manual 2.4 Operation Modes The UPS has the following operation modes: • Normal mode • Battery mode • Automatic restart mode • Bypass mode • Maintenance mode • ECO mode • Frequency converter mode •...
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Vertiv™ Liebert® APM Plus User Manual Normal mode As shown in Figure 2.3 below, the mains is rectified by the UPS rectifier and then inverted by the inverter to supply uninterrupted AC power to the loads. At the same time, the charger will charge the battery.
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EOD voltage, if the mains is recovered, the UPS will restart automatically after a certain time of delay. This function and the automatic restart type can be set by the service engineer authorized by Vertiv. During the process of automatic restart time of delay, the UPS will charge the battery to protect against the power-off risk of the load device caused by mains power failure.
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Vertiv™ Liebert® APM Plus User Manual Figure 2.5 Schem atic diagram of bypass m ode N o. D escription Bypass input Bypass input switch Static switch Output switch UPS output Maintenance mode As shown in Figure 2.6 below, if the UPS maintenance or service is required, you may use the manual maintenance bypass switch to transfer the load to maintenance bypass, with no interruption in power to the load.
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Vertiv™ Liebert® APM Plus User Manual Figure 2.7 Schem atic diagram of EC O m ode N o. D escription Bypass input Bypass input switch Static switch Mains input Rectifier input switch Rectifier Inverter Automatic inverter switch Output switch UPS output...
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Vertiv™ Liebert® APM Plus User Manual Frequency converter mode The UPS can be programmed into frequency converter mode for either 50 Hz or 60 Hz stable output frequency. The input frequency may vary from 40 Hz to 70 Hz. Under this mode, it is required to open the maintenance bypass switch to disable the static bypass operation, and the battery becomes optional depending on any requirement to operate in battery mode.
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Vertiv™ Liebert® APM Plus User Manual Figure 2.8 D ynam ic online m ode N o. D escription Bypass input Static switch Bypass input switch Mains input Rectifier Inverter Inverter switch UPS output Rectifier input switch Output switch Battery Battery charger...
9. Maximum boost charge protection time To protect against the battery overcharge damage caused by long time boost charge, a protect time setting is essential. The limit of time setting shall be configured by service engineer through the Vertiv software setting. 2 Overview...
20%, the automatic discharge cannot be executed. The periodic interval can be set from 30 to 360 days. The battery maintenance test function can be disabled through the Vertiv software setting. Conditions: Battery at float charge for at least 5 h, load equal to 20% to 100% of rated UPS capacity.
(which charges the battery) will be reduced correspondingly to provide optimal charging voltage for the battery, thus prolonging the battery service life time. This function must be used together with the Vertiv battery temperature detection device (a standard option). 2.6 Battery Protection W A RN IN G ! The user m ust select an appropriate M C C B to protect against short circuit and overload for the battery.
Vertiv™ Liebert® APM Plus User Manual 3 Mechanical Installation This chapter briefly introduces the mechanical installation of the UPS, including the precautions, initial inspection before installation, environmental requirement, mechanical requirement, and installation diagram. 3.1 Precautions This chapter describes the environmental and mechanical requirements and mechanical considerations that must be taken into account when planning the positioning and cabling of the UPS equipment.
Vertiv™ Liebert® APM Plus User Manual 3.2 Transportation Railroad transportation and shipping are the recommended means of transportation. If truck transportation is unavoidable, choose roads that are less bumpy in order to protect the equipment. The UPS cabinet is heavy (see Table 12.3 on page 173 for the weight). We recommend using mechanical equipment such as an electric forklift to unload and move the equipment to the place closest to the installation site.
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Vertiv™ Liebert® APM Plus User Manual Table 3.1 Tools N am e D raw ing N am e D raw ing Electric hand drill Adjustable wrench Slotted screwdriver Cross head screwdriver Stepladder Forklift Drill Wire cutting plier Claw hammer Diagonal cutting plier...
Vertiv™ Liebert® APM Plus User Manual 3.4 Unpacking Unpack the UPS and battery packages under the guidance of authorized service engineer. Follow the steps given below: Figure 3.2 Rem oving the packing belts and honeycom b boards N o. D escription...
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Vertiv™ Liebert® APM Plus User Manual Figure 3.4 Rem oving honeycom b board 3. Open the front door of the UPS, loosen the fixing screws and remove the bottom fixed part at front of the cabinet. Then loosen the fixing screws and remove the bottom fixed part at back of the cabinet. As shown in Figure 3.5 below.
2. Unpack the UPS and battery under the guidance of authorized service engineer. Visually inspect whether the UPS and battery have any transportation damage. If there is any damage, report to the carrier or Vertiv representative immediately. 3. Verify the UPS label and confirm the correctness of the UPS. The UPS label is attached on the back of the door.
Vertiv™ Liebert® APM Plus User Manual 3.6 Environmental Requirement 3.6.1 UPS Location Selection The UPS should be located in a cool, dry, clean-air indoor environment with adequate ventilation, and should be located on concrete or other non-flammable and flat surfaces. The ambient environment should be free of conductive powder (such as metallic powder, sulfide, sulfur dioxide, graphite, carbon fiber, conductive fiber, etc.), acid mist or other conductive media...
Vertiv™ Liebert® APM Plus User Manual 3.7 Mechanical Requirement 3.7.1 Composition As a cabinet of 600 mm width, the system provides the options such as rectifier input switch, bypass input switch, and output switch. 3.7.2 Moving Cabinet W A RN IN G ! The lifting equipm ent for m oving the U PS cabinet m ust have enough lift capacity.
Vertiv™ Liebert® APM Plus User Manual 3.8 Installation Drawings Figure 3.7 Top/front/side/bottom view of the U PS (unit: m m ) 3 Mechanical Installation...
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Vertiv™ Liebert® APM Plus User Manual 4 Electrical Installation This chapter mainly introduces the electrical installation of the UPS, including the power cable and signal cable connecting procedures and methods. After completing the mechanical installation of the UPS, it is necessary to connect the power cable and signal cable of the UPS.
Vertiv™ Liebert® APM Plus User Manual 4.1.2 Maximum Steady State AC and DC Currents The power cable must be selected according to the current and voltage values in Table 4.1 below as well as the local wiring regulations, and take environmental conditions (temperature and physical media) into consideration, then refer to Table 3B in IEC 60950-1.
Vertiv™ Liebert® APM Plus User Manual 4.1.5 Distance between the UPS Connection Point and Floor Table 4.4 M in. distance betw een U PS connection point and floor M in. distance (m m ) U PS connection point 250 kV A...
Vertiv™ Liebert® APM Plus User Manual 4.1.9 External Protective Device To ensure the safety, it is necessary to install external circuit breaker for the input and battery of the UPS. Because of the difference of the specific installations, this section only provides general practical information for the installation engineer.
Vertiv™ Liebert® APM Plus User Manual The BCB (mandatory) must be installed for protecting the external battery. The UPS provides a mandatory BCB cabinet to provide overcurrent protection, short circuit protection and automatic tripping functions for the external battery. This BCB is important for the battery maintenance, and is installed near the battery.
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Vertiv™ Liebert® APM Plus User Manual Figure 4.2 Pow er cable connection term inals of 250 kV A Front view N o. D escription N o. D escription BAT - BAT + 4 Electrical Installation...
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Vertiv™ Liebert® APM Plus User Manual Side view N o. D escription Shorting copper bar of common input configuration 4 Electrical Installation...
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Vertiv™ Liebert® APM Plus User Manual Power cable routing method The standard cabinet supports bottom cable access only, see Figure 4.3 below. If the user needs top cable access, please choose the parallel cabinet cabling option, refer to Options for details.
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Vertiv™ Liebert® APM Plus User Manual Refer to Figure 4.2 on page 33 to Figure 4.3 on the previous page, open the front door of the UPS, and remove the protective cover to reveal the power cable connection terminals (see Figure 4.3 on the previous page). Connect the protective earth cable to the PE input terminal in the cabinet.
Vertiv™ Liebert® APM Plus User Manual 4.2 Wiring of Signal Cable 4.2.1 Overview For on-site specific needs, the UPS needs auxiliary connection to realize battery system (including the external battery switch) management, communicate with PC, provide alarm signal to external devices, realize remote EPO or provide bypass back feed circuit breaker signal and parallel communication.
Vertiv™ Liebert® APM Plus User Manual 4.2.2 Dry Contact Port J6 The dry contact port J6 is shown in Figure 4.5 below and described in Table 4.5 below. Figure 4.5 D ry contact port J6 Table 4.5 D escription of dry contact port J6...
Vertiv™ Liebert® APM Plus User Manual 4.2.3 Dry Contact Port J7 The dry contact port J7 is shown in Figure 4.6 below and described in Table 4.6 below. Figure 4.6 D ry contact port J7 Table 4.6 D escription of dry contact port J7...
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Vertiv™ Liebert® APM Plus User Manual Table 4.6 D escription of dry contact port J7 (continued) N am e M eanings N am e M eanings External maintenance isolation switch status (24 V/10 mA rated); Pin17 /Pin19 open for QOP closed.
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Vertiv™ Liebert® APM Plus User Manual Table 4.6 D escription of dry contact port J7 (continued) N am e M eanings N am e M eanings Configurable output dry contact 1: Configurable output dry contact 2: 0) Undefined 0) Undefined...
Vertiv™ Liebert® APM Plus User Manual 4.2.4 Dry Contact Port J8 The dry contact port J8 is shown in Figure 4.7 below and described in Table 4.7 below. The dry contact can bear voltage up to 24 Vdc or 250 Vac, and the largest current flowing is 5 A.
Vertiv™ Liebert® APM Plus User Manual 4.2.5 REPO Port The UPS has an EPO function that operates by an EPO button on the touch screen of the UPS or by a remote contact provided by the user. The EPO button has a protective cover.
Vertiv™ Liebert® APM Plus User Manual 4.2.6 Host Communication Port This port monitors and sets parameters by connecting with computer. The communication port provides serial data and is intended for use by authorized commissioning and service personnel in UPS commissioning and service. Refer to Options for details.
Vertiv™ Liebert® APM Plus User Manual 4.2.9 Signal Cable Connection Steps N O TE: Respectively route the pow er cables and signal cables. The shielding coat of signal cable m ust be reliably earthed. Two connection modes are available: Top cable access and bottom cable access. Refer to Figure 4.9 below and Figure 4.10 on the facing page for the cabling route and then connect signal cables to corresponding ports shown in Figure 4.4 on page 37.
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Vertiv™ Liebert® APM Plus User Manual Figure 4.10 Signal cables w iring route of 250 kV A (bottom cable access) Step 1: Lead cables into the cabinet via the cabling hole. Step 2: Connect the cables to corresponding terminals. 4 Electrical Installation...
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This simple, dynamic display speeds operator response to changing power input and demand. Many of the settings will depend on the UPS type and features. Many other settings will be made during the UPS setup by Vertiv Tech service personnel.
Service--All functions of Administrator and the permission to alter system configuration, choose serial communication protocol, enable equalize battery charging and change Service PIN; PIN required. Vertiv Tech Liebert Services sets PINs when setting up the UPS. These default PINs may be changed by those with Administrator or Service access (see above).
The main areas of the Liebert® APM Plus Touchscreen Control Panel are shown in Figure 5.2 below. The display arrangement and the information displayed can be changed. At log-in for all access levels, the Liebert APM Plus Touchscreen Control Panel opens to the STATUS screen in graphic display.
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Vertiv™ Liebert® APM Plus User Manual Information and control are different under each Function Menu. The Function Menus displayed are specific to the access level. • STATUS: Condition of the UPS components and data affecting operation and performance; visible to all access levels.
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Vertiv™ Liebert® APM Plus User Manual • Screen Saver: Display Sleep Mode notification (immediate entry into screen saver); screen goes dark and user is logged off; interface reactivated by touching the screen; same options for all access levels. • Total Run Hours: Component and hours it has operated; touching a component displays details in the right panel;...
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Vertiv™ Liebert® APM Plus User Manual Figure 5.5 M im ic display, norm al operation UNIT STATUS Panel Components The UNIT STATUS panel is identical for all PIN access levels (see Figure 5.6 on the facing page). Observers will not have the pencil edit icon.
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Vertiv™ Liebert® APM Plus User Manual Figure 5.6 U N IT STA TU S panel com ponents; graphic display Figure 5.7 U N IT STA TU S panel— Input details; graphic display 5 Operator Control and Display Panel...
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Vertiv™ Liebert® APM Plus User Manual Figure 5.8 U N IT STA TU S panel— Bypass details; graphic display Figure 5.9 U N IT STA TU S panel— Battery and cabinet details; graphic display 5 Operator Control and Display Panel...
Vertiv™ Liebert® APM Plus User Manual 5.3 Operation 5.3.1 Log In to the Liebert APM Plus Touchscreen Control Panel The Liebert® APM Plus Touchscreen Control Panel is On whenever the UPS has control power. It may be inactive and appear dark, depending on its settings.
Log in to the Liebert® APM Plus Touchscreen Control Panel as Administrator or Service detailed in Log In to the Liebert APM Plus Touchscreen Control Panel. 2. From the STATUS view, touch the Context Menu icon in the top left corner (shown at right).
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Vertiv™ Liebert® APM Plus User Manual 6. Either accept the generated name (New View) or touch the view’s name to rename it using the on-screen keyboard (maximum length is 14 characters). Touch the Enter key on the on-screen keyboard after entering the new name.
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Vertiv™ Liebert® APM Plus User Manual Figure 5.12 Set num ber of panels and choose data 10. Touch the Save button. 5 Operator Control and Display Panel...
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Vertiv™ Liebert® APM Plus User Manual 11. When the window returns to two screens—PANEL CONTENT and PANEL OPTIONS—touch the radio button beside the new view to activate it (this puts a dot inside the circle). 12. Touch Save. 13. Touch the STATUS menu icon to see the new appearance.
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Vertiv™ Liebert® APM Plus User Manual Rearrange Panels 8. With the resize/remove handles visible, touch the circle in the center of the panel and drag the panel to its new position. Exit Edit Mode 9. Edit Mode will deactivate after some changes. If all changes have been made and Edit Mode is active, touch the panel’s header area.
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Vertiv™ Liebert® APM Plus User Manual Figure 5.14 Resize or rem ove a panel Edit UNIT STATUS Panel with the Edit Icon The UNIT STATUS panel can be changed to add or remove data. The panel has four default parameters. Any or all can be deleted or replaced with the Editing icon.
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Vertiv™ Liebert® APM Plus User Manual Figure 5.15 Edit U N IT STA TU S panel 5 Operator Control and Display Panel...
Vertiv™ Liebert® APM Plus User Manual 5.3.3 Operator Controls The Operator login confers control of UPS functions: • Silence (Alarm) • Inverter On • Inverter Off • Reset Fault • Energy Saving Mode Activation • Battery Operations Each command is available under the OPERATE menu. The OPERATE menu may be used by logging in with Operator, Administrator, and Service access.
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Vertiv™ Liebert® APM Plus User Manual Silence an Alarm To silence an alarm, touch the Silence radio button at the top of the panel. The time the alarm will remain silenced varies depending on the UPS type, type of alarm, and configuration.
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Vertiv™ Liebert® APM Plus User Manual Figure 5.18 Inverter O ff com m and 5 Operator Control and Display Panel...
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Vertiv™ Liebert® APM Plus User Manual Reset Fault Faults may be reset with the Reset radio button. Figure 5.19 Reset fault com m and Suspended Time Remaining The Suspended Time Remaining box is not configurable. It is the time remaining when energy savings mode is suspended. It is active when energy saving mode is going active and inactive too many times and the system will suspend its activation for a period.
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Vertiv™ Liebert® APM Plus User Manual Figure 5.20 Enable m odule redundancy 5 Operator Control and Display Panel...
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Vertiv™ Liebert® APM Plus User Manual Energy Saving Mode Activation N O TE: Refer to the U PS m anual before activating Energy Saving M ode. A n O perator can only enable or disable Energy Saving M ode. The m odes available vary according to the U PS type and system configuration.
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Vertiv™ Liebert® APM Plus User Manual Figure 5.21 A ctivating Energy Saving M ode 5 Operator Control and Display Panel...
Vertiv™ Liebert® APM Plus User Manual 5.4 Viewing UPS Status The Liebert® APM Plus Touchscreen Control Panel interface reports UPS status in multiple ways. The graphic views and text views will show the same readings. Alarms and certain events will trigger audible alarms and the LED on the bezel, the light bar and the status header will change color.
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Vertiv™ Liebert® APM Plus User Manual To change the values shown on the Status Gauge: Log in with either Administrator or Service access. 2. Touch the SETUP menu icon. 3. Touch the Context menu icon. 4. Touch Configure Status Gauge. This opens the DIAL CONTROL SETUP panel, which holds settings for the readings in the center of the gauge and for the upper and lower metering.
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Vertiv™ Liebert® APM Plus User Manual Figure 5.23 A ccess Status G auge settings Figure 5.24 Status G auge setting options 5 Operator Control and Display Panel...
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Vertiv™ Liebert® APM Plus User Manual 5 Operator Control and Display Panel...
Vertiv™ Liebert® APM Plus User Manual 5.4.2 Viewing UPS Data with the Status Panel More detailed information about the UPS’s status is readily available through the Status panel. Touching a component in the animated mimic display brings up data about the component on another panel. Clicking a parameter icon on the UNIT STATUS panel brings up further details about that parameter.
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Vertiv™ Liebert® APM Plus User Manual Figure 5.26 U nit status— Bypass details 5 Operator Control and Display Panel...
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Vertiv™ Liebert® APM Plus User Manual Figure 5.27 U nit status— Battery details 5 Operator Control and Display Panel...
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Vertiv™ Liebert® APM Plus User Manual Figure 5.28 U nit status— Load details 5 Operator Control and Display Panel...
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Vertiv™ Liebert® APM Plus User Manual Figure 5.29 U nit status— Environm ental details 5 Operator Control and Display Panel...
Vertiv™ Liebert® APM Plus User Manual 5.4.3 Logs—Alarms and Events The Context Menu, when opened from the STATUS panel, permits viewing logs of alarms and events that have occurred on the UPS. Both logs include the date and time of occurrence, type, an ID, component affected, and a description of the alarm or event.
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Vertiv™ Liebert® APM Plus User Manual Figure 5.30 V iew alarm s or events 5 Operator Control and Display Panel...
Vertiv™ Liebert® APM Plus User Manual 5.5 Viewing UPS Component Status The animated mimic screen permits viewing details about the main components installed and configured in the UPS. The data list opens on the opposite side of the screen and, for most parameters, expands to show all details for the component touched.
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Vertiv™ Liebert® APM Plus User Manual Figure 5.32 U nit status— O utput details Figure 5.33 U nit status— Bypass details 5 Operator Control and Display Panel...
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Vertiv™ Liebert® APM Plus User Manual Figure 5.34 U nit status— Pow er m odule details Figure 5.35 U nit status— Battery details 5 Operator Control and Display Panel...
Vertiv™ Liebert® APM Plus User Manual 5.6 Status Bar Component The status bar indicates UPS status by: • Scrolling messages to inform viewers; see Table 5.1 below through Table 5.3 on page 87. • Changing color; green for normal, yellow for warning, and red for alarm.
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Vertiv™ Liebert® APM Plus User Manual Table 5.2 W arning status m essages M essage 1 M essage 2 M essage 3 D efinition This system is in warning operating mode, supplied by Load on inverter Output overload the inverter, and the system is in overload. Turn off inverter after crossing the predefined overload limit.
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Vertiv™ Liebert® APM Plus User Manual Table 5.2 W arning status m essages (continued) M essage 1 M essage 2 M essage 3 D efinition This system is in warning operating mode, supplied by the inverter, running in a system test mode, and has an...
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Vertiv™ Liebert® APM Plus User Manual Table 5.3 C ritical status m essages (continued) M essage 1 M essage 2 M essage 3 D efinition This system is in critical operating mode, supplied by the battery. The system is running on inverter via the Load on battery Alarm active –...
Vertiv™ Liebert® APM Plus User Manual 5.7 Alarm List Table 5.4 below provides the complete list of UPS alarm messages for display either on the 'Event' menu or on the 'Records' menu. Table 5.4 A larm list A larm Explanation...
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Vertiv™ Liebert® APM Plus User Manual Table 5.4 A larm list (continued) A larm Explanation Bypass overcurrent The bypass current is outside the rated current Bypass backfeed The bypass backfeed is faulty Bypass Overtemperature The bypass has overtemperature The bypass detects an inverter signal when the system runs normally. When the output voltage is abnormal, the system...
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Vertiv™ Liebert® APM Plus User Manual Table 5.4 A larm list (continued) A larm Explanation Maint. Switch Closed Maintenance bypass switch is closed Bypass Switch Open Bypass switch is open Output Switch Open Output switch is open Charger Fault Battery charger has failure Discharger Curr.
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Vertiv™ Liebert® APM Plus User Manual Table 5.4 A larm list (continued) A larm Explanation BCB1 Open BCB1 state (open) Phase A Out. Fuse Fail Check that the wire jumper on the X3 board is correct Phase B Out. Fuse Fail Check that the wire jumper on the X3 board is correct Phase C Out.
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Vertiv™ Liebert® APM Plus User Manual 6 Single UPS Operation Introduction This chapter introduces the operating precautions and routine operating methods of single UPS module in detail. For the operating precautions and routine operating methods of UPS parallel system, refer to Parallel System and LBS System for details.
Vertiv™ Liebert® APM Plus User Manual 6.1.2 Power Switch Opening the front door of the UPS cabinet reveals the power switches, as shown in Figure 6.1 below, including: Q1: Rectifier input switch, which connects UPS to the main circuit power.
Vertiv™ Liebert® APM Plus User Manual 6.2 UPS Startup Procedures The UPS must be completely installed and tested by authorized engineer, and external power supply switch is closed, then you can start the UPS. 6.2.1 Startup Procedures in Normal Mode W A RN IN G ! These procedures result in m ains voltage being applied to the U PS output term inals.
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Vertiv™ Liebert® APM Plus User Manual Figure 6.2 Inputting passw ord 4. When the rectifier start process is finished, close the battery circuit breaker, and the system will run in Bypass mode (Power flow shown in Figure 6.3 on the facing page). Click the On key (Refer to Operator Controls).
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Vertiv™ Liebert® APM Plus User Manual Figure 6.3 C licking IN V ERTER O N key 5. The inverter starts self-test and sync. Figure 6.4 Inverter self-test and sync 6 Single UPS Operation Introduction...
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Vertiv™ Liebert® APM Plus User Manual 6. Start-up is finished. Figure 6.5 Start-up finished 6 Single UPS Operation Introduction...
At the moment, the system is powered on, and the startup screen pops up. 3. If ECO mode is required, contact Vertiv service engineer to set it through the setting software. If you wish to set it by yourself, you can enable it through the sub-menu under 'SETUP' on the TOUCHSCREEN screen. For details, refer to Operator Controls.
Vertiv™ Liebert® APM Plus User Manual 6.2.3 Startup Procedures in Battery Mode (Battery Cold Start) Please wait for 30 sec after battery path switch is closed, press the battery cold start button (see Figure 6.7 below for its position) of any module.
Vertiv™ Liebert® APM Plus User Manual 6.3 Procedures for Transfer Between Operation Modes 6.3.1 Transfer from Normal Mode to Battery Mode Open the external power switch to isolate the mains power and initiate the UPS on battery mode. To transfer the UPS back to normal mode, close the external power switch to re-connect the mains power to the UPS.
Vertiv™ Liebert® APM Plus User Manual Figure 6.9 Transfer U PS to N orm al m ode 6.3.4 Transfer from Normal Mode to Maintenance Mode The following procedures will transfer the UPS from inverter output mode to the maintenance bypass mode.
Vertiv™ Liebert® APM Plus User Manual N O TE: U nder m aintenance m ode, the load is directly fed by the m ains pow er instead of the pure A C pow er from the inverter. 6. Disconnect the rectifier input switch Q1, bypass input switch Q2, and output switch Q5.
Periodical self-test is to test the battery activity. The periodical self-test is regular, and the self-test period can be configured via the Vertiv software setting. During the periodical self-test, if the battery maintenance requirement is met, the system will generate audible/visual alarm and corresponding records. The periodical self-test does not update the battery curve table.
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Vertiv™ Liebert® APM Plus User Manual Enter the level of OPERATE. 2. Click the icon 3. Click the menu icon on the upper left corner. 4. Click the 'Battery Operations' to display the interface shown in Figure 6.10 below. Figure 6.10 Battery m anagem ent interface 5.
Vertiv™ Liebert® APM Plus User Manual 6.5 UPS Shutdown Procedures 6.5.1 Procedures for Completely Powering Down UPS Complete UPS shutdown and load power-off should follow this procedure. All power switches, isolating switches, and breakers are disconnected and then UPS no longer supplies power to load.
Vertiv™ Liebert® APM Plus User Manual 6.6 EPO Procedures The EPO is designed to switch off the UPS in emergency conditions (that is, fire, flood, etc.). To carry out EPO, you just need to press the EPO button (press the button at least 1 s), then the system will turn off the rectifier, inverter and stop powering the load immediately (including the inverter and bypass), and the battery stops charging or discharging.
Vertiv™ Liebert® APM Plus User Manual 6.9 Selecting Language Use the following procedures to select the language: Click on the icon. 2. Click on the icon. 3. Click the item of Display. 4. Click 'Display Properties'. 5. As shown in Figure 6.11 below, click 'Language' to set the language you need.
Vertiv™ Liebert® APM Plus User Manual 6.10 Changing Current Date and Time Use the following procedures to change the system date and time: Click on the icon. 2. Click on the icon. 3. Click the item of Display. 4. Click 'Date & Time'.
Vertiv™ Liebert® APM Plus User Manual 6.11 Control Password To change password, carry out the following procedures: 1. Enter SETUP level. 2. Click on the icon. 3. Refer to Figure 6.13 below, set password changing. Figure 6.13 Setting passw ord...
Vertiv™ Liebert® APM Plus User Manual 7 Battery This chapter introduces the battery, including the battery safety, installation and maintenance information, battery protection function, as well as the connection of BCB cabinet (option), battery temperature sensor (option), and battery ground fault detector.
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Vertiv™ Liebert® APM Plus User Manual H azardous battery voltage present behind covers Observe the following safety precautions when working on the batteries: The battery shall be firmly and reliably connected. After the connection is completed, the screw connections between all the terminals and the batteries shall be calibrated.
Vertiv™ Liebert® APM Plus User Manual 7.3 UPS Battery The UPS adopts valve-regulated battery. At present, 'valve-regulated' means the 'sealed type' or 'maintenance free' mentioned in the past. The valve-regulated battery is not completely sealed, especially when it is over-charged, there will be gas escape. The volume of the gas escape in the valve-regulated battery is less than flooded battery (water injection battery).
Vertiv™ Liebert® APM Plus User Manual 7.5 Battery Installation Environment and Number of Batteries 7.5.1 Installation Environment Fresh air volume (EN50272-2001) The operating environment of the battery must be ventilated. During the operation of the battery, the following requirement for the fresh air ventilation shall be satisfied: –3...
Vertiv™ Liebert® APM Plus User Manual 7.5.2 Number of Batteries The number of batteries, EOD voltage, and float charging voltage under the 380 V/400 V/415 V voltage system are consistent, as shown in Table 7.2 below. Table 7.2 N um ber of batteries...
Vertiv™ Liebert® APM Plus User Manual 7.7 Battery Installation and Connection W A RN IN G ! O nly qualified engineer shall install and connect the batteries. The battery has hazardous high voltage, and requires reliable insulated tools for safety protection.
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Vertiv™ Liebert® APM Plus User Manual Figure 7.1 C onnection of batteries N o. D escription BCB- Top layer Middle layer BCB N Bottom layer BCB+ 7 Battery...
Vertiv™ Liebert® APM Plus User Manual 7.8 Design of Battery Room No matter which type of installation system is adopted, the following items shall be paid special attention to (refer toFigure 7.2 below). Figure 7.2 D esign of battery room N o.
Vertiv™ Liebert® APM Plus User Manual 7.9 Common Battery String The UPS supports common battery string function, which indicates that each unit in the parallel system shares the same battery string to achieve the purpose of energy saving, space saving, and improving efficiency. The cables connection for common battery string is shown in Figure 7.3 below.
Vertiv™ Liebert® APM Plus User Manual 7.10 BCB Cabinet (Optional)- Applicable for APAC Region The BCB cabinet can also electrically isolate the UPS from the battery to minimize the danger of the service personnel at work. The BCB provides the following functions: •...
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Vertiv™ Liebert® APM Plus User Manual Figure 7.4 Front dim ension of BC B cabinet (unit: m m ) N o. D escription Installation Hole 7 Battery...
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Vertiv™ Liebert® APM Plus User Manual Figure 7.5 Internal structure of BC B box N o. D escription Top cable entry hole Battery terminal (+) Battery terminal (N) UPS terminal (+) UPS terminals (N) UPS terminals (-) Current transformer of battery ground fault detector...
Region Vertiv provides an optional battery ground fault detector. It includes a mutual inductor and a PCB, which should be installed in the BCB cabinet. If the BCB cabinet uses top cable entry, the mutual inductor should be installed on the inside of the top plate of the BCB cabinet (see Figure 7.5 on the previous page);...
Vertiv™ Liebert® APM Plus User Manual 7.13 BCB Reference Current and Connection Table 7.4 below provides recommended BCB rated current and battery maximum discharge current at full load. Refer to Table 3B in IEC60950-1, and select appropriate cable CSA according to local electrical codes and standards..
Vertiv™ Liebert® APM Plus User Manual 7.14 Battery Maintenance For the battery maintenance and maintenance precautions, refer to IEEE-Std-1188-2005 and the relevant manuals provided by the battery manufacturer. N O TE: Periodically check the screw s of the battery connection parts and confirm that they are firm ly tightened.
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Vertiv™ Liebert® APM Plus User Manual 8 Parallel System and LBS System This chapter gives details on the installation of the parallel system and LBS system. 8.1 General The parallel system can comprise of up to four UPS units of the same power rating and connected in parallel without the need for a centralized mains static bypass.
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Vertiv™ Liebert® APM Plus User Manual Figure 8.1 Schem atic of typical parallel system (w ith com m on input, separate batteries and output) N o. D escription Input power supply External bypass switch Mains input L1, L2, L3, N...
Vertiv™ Liebert® APM Plus User Manual 8.2.3 External Protective Device W A RN IN G ! H igh earth leakage current: Earth connection is critical before connecting the input supply (including both m ains supply and battery). W A RN IN G ! The equipm ent m ust be earthed in accordance w ith the local electrical code of practice.
Vertiv™ Liebert® APM Plus User Manual 8.2.5 Parallel Cable Shielded and double-insulated parallel cables available in lengths 5 m, 10 m and 15 m must be interconnected in a ring configuration between the UPS modules, as shown in Figure 8.2 below. Method: Connect a module parallel cable from its PARA1 port to the PARA2 port of another module.
Vertiv™ Liebert® APM Plus User Manual 8.2.6 Remote EPO In addition to the EPO switch provided on the touch screen of each UPS module for controlling the EPO of each module respectively, the parallel system also provides remote EPO function for controlling all UPS modules to shut down simultaneously from a remote terminal, as shown in Figure 8.4 below.
Vertiv™ Liebert® APM Plus User Manual 8.3 Operation Procedures for Parallel System Only one step should be carried out at time, and only after finishing this operation step of each UPS module, the next step can be carried out. 8.3.1 Startup Procedures in Normal Mode These procedures are applicable to start the UPS under total power-down state, which means the UPS or the maintenance bypass switch has not supplied the load before.
Vertiv™ Liebert® APM Plus User Manual This operation will make the load transfer from UPS power supply protection state to direct connection with AC input bypass state. C A U TIO N : Pow er supply interruption can cause danger of the load. Before perform ing this procedure, check the LC D inform ation first, and m ake sure the bypass is norm al and inverter synchronized.
Vertiv™ Liebert® APM Plus User Manual W A RN IN G ! A fter isolating one U PS m odule, w hen the parallel system is not overload, then proceed w ith steps below . The following procedures apply when one UPS module must be isolated from the parallel system for repair due to serious...
Vertiv™ Liebert® APM Plus User Manual 8.3.5 Procedures for Completely Powering Down UPS Complete UPS shutdown and load power-off should follow this procedure. All power switches, isolating switches and breakers are disconnected, and then UPS no longer supplies power to the load.
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Vertiv™ Liebert® APM Plus User Manual Figure 8.5 LBS system (U PS m odule) N o. D escription Rectifier Bypass To load 8 Parallel System and LBS System...
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Vertiv™ Liebert® APM Plus User Manual Figure 8.6 LBS system (parallel system ) N o. D escription Bypass Rectifier UPS1 UPS4 Parallel cable To load N O TE: In a dual-bus system , the tw o U PS system s m ust have the sam e voltage and frequency, and the load should not exceed the pow er rating of a U PS m odule system .
Vertiv™ Liebert® APM Plus User Manual 8.4.2 External Protective Device Refer to External Protective Device. 8.4.3 Power Cable The power cable of dual-bus power system is similar to that of single system. Refer to Wiring of Power Cable. The bypass and rectifier input supplies must use the same neutral line input terminal. If the input has a current leakage protective device, the current leakage protective device must be fitted upstream of the neutral line input terminal.
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Vertiv™ Liebert® APM Plus User Manual Figure 8.7 C onnection of typical LBS system (single U PS, parallel system ) N o. D escription PARA 1 PARA 2 LBS 1 Cable Parallel cable LBS 2 cable 8 Parallel System and LBS System...
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Vertiv™ Liebert® APM Plus User Manual Figure 8.8 LBS port (J4) on bypass control m odule 8 Parallel System and LBS System...
Vertiv™ Liebert® APM Plus User Manual 9 Options This chapter provides the UPS option list, and introduces the functions, installation and configuration of each option. 9.1 Option List Table 9.1 O ption list N o. O ption nam e Rem ark...
Vertiv™ Liebert® APM Plus User Manual 9.2 Option Introduction 9.2.1 Optional Side Cabinet Parallel cabinet mechanical dimensions Figure 9.1 Top/front/side/bottom view of the U PS (w ith optional side cabinet) (unit: m m ) 9 Options...
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Vertiv™ Liebert® APM Plus User Manual Parallel cabinet mechanical connection The power cabinet and optional side cabinet need to be connected at installation site, see Figure 9.2 below. Figure 9.2 M echanical cabinet connection N O TE: W hen installing the tw o cabinets, rem ove the right-side panel of the m ain pow er cabinet first, and install the dism antled right-side panel on the right-side of the top cabling cabinet after the top cabling cabinet is installed.
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Vertiv™ Liebert® APM Plus User Manual Figure 9.3 Parallel cabinet electrical connection N o. D escription Remove the top plate, lead cables into the cabinet. Route cables along the cabinet inside, and use cable ties to bind them Remove the bottom plate, connect cables to corresponding terminals...
Vertiv™ Liebert® APM Plus User Manual 9.2.2 Battery Temperature Sensor Kit The battery temperature sensor is used to detect the battery temperature. With this function, we can adjust the float charging voltage of the battery to make it inversely proportional to the ambient temperature of the battery, so as to prevent the over- charge of the battery at high ambient temperature.
Vertiv™ Liebert® APM Plus User Manual 9.2.3 Battery Ground Fault Kit- Applicable for APAC Region The UPS provides a battery ground fault detector to detect and remove battery ground fault so as to ensure reliable system operation. When a battery ground fault is detected, an alarm will appear on the UPS display panel.
Vertiv™ Liebert® APM Plus User Manual 9.2.5 Seismic Anchor Kit The UPS provides seismic anchor kits to avoid and reduce the damage to UPS caused by earthquake or vibration. See Table 9.2 below for dimensions of the seismic anchor kit.
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Vertiv™ Liebert® APM Plus User Manual Figure 9.5 Installing seism ic anchor (rear installation) N o. D escription 4-M8x25 tapping screw Installing M12 expansion bolt (3 PCS) 2. Use M8 × 25 tapping screws (4 pcs) to install seismic anchor on the front bottom of the UPS cabinet, and use M12 expansion bolts (3 pcs) to fix seismic anchor on the ground, as shown in Figure 9.6 on the facing page.
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Vertiv™ Liebert® APM Plus User Manual Figure 9.6 Installing seism ic anchor (front installation) N o. D escription 4-M8x25 tapping screw Installing M12 expansion bolt (3PCS) 9 Options...
Vertiv™ Liebert® APM Plus User Manual 9.2.6 IS-UNITY-DP Card IM PO RTA N T! It is recom m ended to use the shielded cables to enhance the EM C . The appearance of IS-UNITY-DP card is shown in Figure 9.7 below.
Vertiv™ Liebert® APM Plus User Manual 9.2.8 SIC Card- Applicable for APAC Region The SIC card is a network management card. It brings the network communication capability for the Liebert® UPS. It can also support IRM series sensor to monitor environment. When the intelligent equipment generates an alarm, the SIC card can notify the user by recording the log, sending trap information, and sending a mail.
Vertiv™ Liebert® APM Plus User Manual The SIC card (see Figure 9.9 on the previous page) should be installed in the Intellislot port (see Figure 4.4 on page 37) in the UPS. See Table 4.9 on page 44 for installation positions of optional cards.
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Vertiv™ Liebert® APM Plus User Manual Table 9.3 Function of U PS IS-Relay card (continued) Function O peration On Battery Closed if not On Battery power (Utility OK) Signal Ground Future release Signal Ground Future release UPS Any-Mode Shutdown Future release...
Vertiv™ Liebert® APM Plus User Manual 9.2.10 UF-RS485 Card- Applicable for APAC Region The UF-RS485 card converts RS232 signal to RS485 signal to realize UPS networking and communication. It should be installed in an Intellislot port (see Figure 4.4 on page 37) of the UPS. It is hot pluggable for easy installation.
Vertiv™ Liebert® APM Plus User Manual Installation N O TE: The U F-RS485 card is hot-pluggable, so you can install it w ithout shutting dow n the U PS. N O TE: Som e electronic com ponents on the U F-RS485 card are quite sensitive to static electricity. To prevent static electricity from dam aging the card, do not touch its electronic com ponents or circuits w ith hands or other live objects.
Vertiv™ Liebert® APM Plus User Manual 9.2.14 Back-feed Contactor Option The main back-feed contactor and the bypass back-feed contactor are provided respectively. The contactor is installed inside the cabinet and is directly supplied by the input power. The contactor is disconnected when the input power is lost.
Vertiv™ Liebert® APM Plus User Manual 9.2.15 Top Fan Assembly As shown in Figure 9.13 below, the top fan kit consists of two fans which are installed on top of the cabinet. Figure 9.13 Top fan assem bly N o.
Vertiv™ Liebert® APM Plus User Manual 9.2.16 I/O Switch Assembly As shown in Figure 9.14 below, the I/O switch kit includes input switch, output switch and bypass switch. Please dismantle the shorting busbar before installation, then install the switches to corresponding shorting busbars.
Vertiv™ Liebert® APM Plus User Manual 9.2.17 IP21 Option As shown in Figure 9.15 below, the IP21 option includes cabinet top cover, which makes the UPS protection level IEC (60529) be IP21. Figure 9.15 IP21 option N o. D escription...
Vertiv™ Liebert® APM Plus User Manual 9.2.18 IP31 Option As shown in Figure 9.16 below, the IP31 option includes cabinet top cover and air filter, which makes the UPS protection level IEC (60529) be IP31. Figure 9.16 IP31 option N o.
Vertiv™ Liebert® APM Plus User Manual 9.2.19 LBS Adapter The LBS adapter is designed to extend the LBS function up to 150 m between the two UPS units or systems of a dual bus system, and it also enables an APM UPS to synchronize with other UPS models.
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10.1 SNMP Protocol Communication If you need to monitor the UPS through network, you may select the UNITY card or SIC card provided by Vertiv. These two cards support SNMP protocol. Both the UNITY card and SIC card are network management cards which make the UPS an IOT device.
Vertiv™ Liebert® APM Plus User Manual 10.3 Dry Contact Communication The UPS provides the following two dry (optional) communication approaches: • IS-Relay card • Dry contact port of bypass module 10.3.1 Communication through IS-Relay Card The UPS provides an IS-Relay card (optional) for the user to use dry contact signals to monitor the UPS. For the installation and use of the IS-Relay card, refer to Liebert®...
Vertiv™ Liebert® APM Plus User Manual 11 Service and Maintenance The UPS system (including battery) needs regular service and maintenance in long-term operation. This chapter elaborates and advice on the service life, regular inspection, maintenance, and replacement of the UPS key components. Effective maintenance of the UPS system can reduce the risk of UPS failure and prolong the UPS service life.
Vertiv™ Liebert® APM Plus User Manual 11.2.2 Service Procedures of Power Module Place the ready switch on the front panel of the power module to unready state, at this time, the green indicator beside the ready switch is off and the red indicator is on.
Vertiv™ Liebert® APM Plus User Manual Service procedures of parallel system in normal mode Confirm that there is power redundancy after disconnecting the UPS to be maintained, to avoid output overload. 2. Press the EPO button for the UPS to be serviced, and open the mains input switch, bypass input switch, and output switch.
Vertiv™ Liebert® APM Plus User Manual 11.3.2 Replacement of Air Filter The air filters need regular inspection and replacement. The inspection and replacement intervals are related to the environmental conditions of the UPS. Under normal environmental conditions, the air filters should be cleaned or replaced once every two months and need more frequent cleaning and replacement in dusty or other harsh environments.
Vertiv™ Liebert® APM Plus User Manual 11.4 Maintenance of UPS and Options UPS and the options need common maintenance: Keep good maintenance record. Keeping good maintenance record facilitates failure treatment. 2. Keep clean, so as to prevent UPS from the invasion of dust and moisture.
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Vertiv™ Liebert® APM Plus User Manual 12 Specifications This chapter lists the UPS specifications. 12.1 Conformance and Standards The UPS has been designed to comply with the European and international standards listed in Table 12.1 below. Table 12.1 European and international standards...
Vertiv™ Liebert® APM Plus User Manual 12.3 Mechanical Characteristics Table 12.3 M echanical characteristics Rated pow er (kV A ) Item U nit Packing excluded 600 × 850 × 2000 Dimensions (W × D × H) Packing included 800 × 1000 × 2180...
Vertiv™ Liebert® APM Plus User Manual 12.5 Electrical Characteristics (Intermediate DC Circuit) Table 12.5 Battery Rated pow er (kV A ) Item U nit Max. charging current Rated nominal battery bus voltage 336 to 528 Quantity of lead-acid cells (nominal)
Vertiv™ Liebert® APM Plus User Manual 12.6 Electrical Characteristics (Inverter Output) Table 12.6 Inverter output (to critical load) Rated pow er (kV A ) Item U nit Rated AC voltage 380/400/415 (3-phase 4-wire, with neutral reference to the bypass neutral)
Vertiv™ Liebert® APM Plus User Manual 12.7 Electrical Characteristics (Bypass Input) Table 12.7 Bypass input Rated pow er (kV A ) Item U nit 380/400/415, 3-phase 4-wire, sharing neutral with the rectifier input and providing neutral Rated AC voltage reference to the output...
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Vertiv™ Liebert® APM Plus User Manual Appendices Appendix A: Glossary Alternating current Battery circuit breaker Cross sectional area Direct current External interface board Electromagnetic compatibility Electromagnetic interference End-of-discharge Emergency power off Input/output IGBT Integrated gate bipolar transistor Load bus synchronizer...
Vertiv™ Liebert® APM Plus User Manual Appendix B: Hazardous Substances and Content H azardous substances Parts Plum bum H ydrargyru C adm ium C hrom e PBD E C r (V I) PBD E ○ ○ ○ ○ ○ Hex copper stud ×...
Disposal of battery waste as per local regulations. In India, dispose to authorized recyclers as mentioned under current E- waste act/rules of the relevant state pollution control board. List of authorized recyclers are available on the relevant website of state pollution. Vertiv has list of collection centre for e-waste available at below mentioned site: https://www.vertiv.com/en-in/about/e-waste-management/ Packing waste: Disposal of battery waste as per local regulations.
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