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M
OTORIZED
The 12 Volt Motorized Folding Camper Winch is used to raise and lower
the top of folding campers with the touch of the switch, eliminating
tiresome hand cranking.
T
C
ABLE OF
Safety Information ................................................................................... 2
General Safety Information ........................................................................... 2
Winch Installation ................................................................................... 3
Electrical Setup ............................................................................................. 3
Setting the Cable ........................................................................................... 4
Setting the Limit Switches ............................................................................. 4
Setting the Lower Limit Switch ............................................................... 5
Setting the Upper Limit Switch ............................................................... 6
Operating the Winch ............................................................................... 7
Manual Override ............................................................................................ 7
Maintenance ............................................................................................. 8
Cable ...................................................................................................... 8
Gears ..................................................................................................... 8
Electrical ................................................................................................ 8
Wiring Diagram ............................................................................................. 8
Troubleshooting Guide .................................................................................. 9
Component List ........................................................................................... 10
Warranty ................................................................................................. 11
P3010402AVr3
F
OLDING
ONTENTS
Printed in USA
O
'
WNER
S
C
AMPER
December, 2011
M
ANUAL
W
INCH
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Summary of Contents for POWERWINCH P55000
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Page 1: Table Of Contents
WNER ANUAL OTORIZED OLDING AMPER INCH The 12 Volt Motorized Folding Camper Winch is used to raise and lower the top of folding campers with the touch of the switch, eliminating tiresome hand cranking. ABLE OF ONTENTS Safety Information ................... 2 General Safety Information ................ -
Page 2: Safety Information
The winch has a 5-minute duty cycle. Wait at least 5 minutes between each lifting cycle. Running the winch continuously will damage the motor and gears and void the warranty. Powerwinch 2145 W. 6th Avenue Broomfield, CO 80020 by Carefree of Colorado... -
Page 3: Winch Installation
OWERWINCH OTORIZED OLDING AMPER INCH INCH NSTALLATION Park the camper on a hard level surface. Place wheel chocks under the wheels to prevent the camper from moving. Make sure that camper top is lowered completely and there is no tension on the winch cable. -
Page 4: Setting The Cable
OTORIZED OLDING AMPER INCH OWERWINCH Attach the wire with the 40-amp circuit breaker to the POSITIVE terminal of the battery; attach the wire to the (-) terminal. BLACK NEGATIVE Route wire cables away from any moving parts such as the gear train and cable and secure to the frame using nylon ties or equivalent. -
Page 5: Setting The Lower Limit Switch
OWERWINCH OTORIZED OLDING AMPER INCH Setting the Lower Limit Switch After attaching and winding the cable as described previously (page 4), it is necessary to set the lower limit switch. Lower Limit Switch Limit Switch Screw Locking Bolt Switch Plate pwFCW005 Remove the switch plate locking bolt and nut and set aside. -
Page 6: Setting The Upper Limit Switch
OTORIZED OLDING AMPER INCH OWERWINCH Setting the Upper Limit Switch Switch Plate Upper Limit Switch Limit Switch Screw pwFCW006 Raise the camper top to the maximum height recommended by the camper manufacturer. There is generally a cord or other visual indicator to indicate when the top is at the correct height. -
Page 7: Operating The Winch
OWERWINCH OTORIZED OLDING AMPER INCH PERATING THE INCH WARNINGS The camper must be on a hard surface and leveled before raising or lowering the top. Make sure that the travel latches for the camper top before ARE RELEASED operating the winch to raise the camper top. The winch has a 5-minute duty cycle. -
Page 8: Maintenance
OTORIZED OLDING AMPER INCH OWERWINCH AINTENANCE WARNING LWAYS DISCONNECT POWER TO THE WINCH BEFORE ATTEMPTING TO INSTALL SERVICE OR PERFORM ANY MAINTENANCE ON THE UNIT Cable Periodically inspect the cable for kinks, cuts, or breaks. Immediately replace the cable if any damage is found. Replacement cables are available from the camper manufacturer. -
Page 9: Troubleshooting Guide
OWERWINCH OTORIZED OLDING AMPER INCH ROUBLESHOOTING UIDE INCH PERATE A. Confirm power to winch 1. Check battery is fully charged 2. Confirm connections are for tight & clean. Correct as required. 3. Check if wires are worn or bare that may cause shorts B. -
Page 10: Component List
OTORIZED OLDING AMPER INCH OWERWINCH OMPONENT P55000 Folding Camper Winch R001491 Switch Kit P78106 40 Amp Circuit Breaker P30084 Optional Cover Kit pwFCW502 These components are available from your Powerwinch Dealer. -
Page 11: Warranty
Purchaser that FIRST the Powerwinch Product described in this manual is free of defects in material and workmanship within the terms and conditions as set forth below. Carefree’s obligation under this warranty is limited to the repair or replacement, at Carefree’s option, of any defective component within the stated warranty period. - Page 12 NOTES: ROPRIETARY TATEMENT The Powerwinch Motorized Folding Camper Winch is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado. Every effort has been made to ensure that the information presented in the document is accurate and complete.
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