Banner RP-LS42F LE Series Instruction Manual

Banner RP-LS42F LE Series Instruction Manual

Rope pull emergency stop switches
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Rope Pull Emergency Stop Switches
Instruction Manual
RP-LS42F-xxLE Series 42 mm Latching Switches with Rope/Cable Actuators
Models
75 m (246.1 ft) / 300 N
RP-LS42F-75LE
Run
13
14
21
22
33
34
41
42
Note: This symbol
contact (IEC 60947-5-1) is used in the switching diagram
to identify the point in actuator travel where the normally-
closed safety contact is fully open.
Important... Read this before proceeding!
The user is responsible for satisfying all local, state, and national laws, rules, codes, and regulations relating to the use of this
product and its application. Banner Engineering Corp. has made every effort to provide complete application, installation, operation,
and maintenance instructions. Please contact a Banner Applications Engineer with any questions regarding this product.
The user is responsible for making sure that all machine operators, maintenance personnel, electricians, and supervisors are
thoroughly familiar with and understand all instructions regarding the installation, maintenance, and use of this product, and with the
machinery it controls. The user and any personnel involved with the installation and use of this product must be thoroughly familiar
Original Document
181295 Rev. B
Positive-opening safety contacts (IEC 60947-5-1), not dependent upon springs
Both safety contacts latch open when rope is pulled, broken, or if tension is reduced; requires
manual reset (IEC 60947-5-5)
Compliant with ANSI B11.19, NFPA 79, IEC/EN 60204-1 and ISO 13850 Emergency Stop
requirements
Heavy-duty thermoplastic housing (polyamide), rated IP67, suitable for demanding industrial
environments; insulated device
Innovative quick-connect design provides quick, easy rope fixing and tensioning on RP-
LS42F-..LE models
RP-LS42F-..LE models have an integrated emergency stop button
Rope spans of 25 m (82 ft), 37.5 m (125 ft), and 75 m (245 ft), depending on model
Monitoring contacts operate opposite the safety contacts, for monitoring by another device or
interfaced with EZ-LIGHT
Tension indicator window indicates proper rope tension for operation or safety contacts
latched open (the rope pull or the E-stop button is actuated)
Maximum Rope Length / Force
38 m (124.7 ft) / 175 N
RP-LS42F-38LE
Figure 1. Contact State
Pull / Break
13
21
33
41
for a positive-opening safety
4 November 2021
®
indicators
25 m (82.0 ft) / 100 N
RP-LS42F-25LE
+4.3 mm
+3.5 mm
14
22
34
42
-3.5 mm
-4.3 mm
Contacts:
Rope
E-Stop
Connection
Button
Turnbuckle
Yes
Figure 2. Switching Diagram
+5 mm
100N / 175N / 300N
Latch
0 mm
80N / 140N / 240N
Latch
-5 mm
60N / 105N / 180N
Operating point ± 0.5 mm
Actuating force ± 15%
Open
Closed
Transition
181295

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Summary of Contents for Banner RP-LS42F LE Series

  • Page 1 The user is responsible for satisfying all local, state, and national laws, rules, codes, and regulations relating to the use of this product and its application. Banner Engineering Corp. has made every effort to provide complete application, installation, operation, and maintenance instructions. Please contact a Banner Applications Engineer with any questions regarding this product.
  • Page 2: Mechanical Installation

    Rope Pull Emergency Stop Switches with all applicable standards, some of which are listed within the specifications. Banner Engineering Corp. makes no claim regarding a specific recommendation of any organization, the accuracy or effectiveness of any information provided, or the appropriateness of the provided information for a specific application.
  • Page 3: Installation Procedure

    WARNING: • Properly install the device • Failure to follow the installation instructions can result in ineffective or non-operation of the Banner device, which could create an unsafe condition resulting in serious injury or death. • Follow all installation instructions.
  • Page 4 Rope Pull Emergency Stop Switches Figure 4. Individual Tension Springs Figure 5. Tension Spring Assembly Spring Breakage Protection Cable RP-LS42F-25xx/-38xx RP-LS42F-75xx RP-LS42F-25xx/-38xx RP-LS42F-75xx Tensioning Tensioning Spring RPA-S6-1 RPA-S4-1 RPA-S5-1 RPA-S3-1 Spring Assembly L min 185 mm 201 mm L min 362 mm 465 mm 300 mm...
  • Page 5 Rope Pull Emergency Stop Switches Figure 7. Install the Rope with Integral Turnbuckle Tensioning the Rope After the rope span components are installed, apply tension to the rope until the arrows in the tensioning indicator are centered on the line in the tension indicator window. This indicates sufficient rope tension. (Contacts 21/22 and 41/42 will close.) Course tensioning can be accomplished by pulling excess rope through the clamp until the tension indicator is approximately centered and then re-tightening the clamp.
  • Page 6: Electrical Installation

    4. Make sure that all wires are securely held and will not short to adjacent terminals (that is, no bent or stray strands of wire). 5. Snap the access cover shut (a click will be heard). Banner recommends securing the access cover with the supplied #2-28 ×...
  • Page 7 Rope Pull Emergency Stop Switches Figure 13. Safety Contacts at 21/22 and 41/42 CH2 (N.C.) CH1 (N.C.) To ensure the highest level of reliability (Control Reliable or Category 4, for example), wire the positively-driven safety contacts (terminals 21/22 and 41/42) in a dual channel hookup to a safety module (for example, ES-FA-9AA), safety controller (for example, XS/SC26 or SC10-2roe), or the safety related part of the machine control that complies with the required level of safety performance.
  • Page 8: Specifications

    Repairs Contact Banner Engineering for troubleshooting of this device. Do not attempt any repairs to this Banner device; it contains no field-replaceable parts or components. If the device, device part, or device component is determined to be defective by a Banner Applications Engineer, they will advise you of Banner's RMA (Return Merchandise Authorization) procedure.
  • Page 9: Cable Gland

    Rope Pull Emergency Stop Switches Dimensions Figure 14. RP-LS42F-xxLE Series Ø36 76.8 37.5 42.5 M20 x 1.5 Accessories for RP-LS42F.. EZ-LIGHTS See datasheet p/n 171472 for additional information. Model Number of Colors Color Connection Quantity Product Image SI-K30LGRX7P GREEN/RED indication 1 each Ø30 SI-K30LRXX7P...
  • Page 10 Rope Pull Emergency Stop Switches Conduit Adapter (Supplied) Model Size Thread Conversion Dimensions Used With 25.0 mm 1/2"-14 NPT SI-GL42 Safety Interlock Switch (0.98") Internal Thread SI-LS31 Safety Interlock Switch 24.0 mm SI-LS42 Safety Interlock Switch (0.94") SI-QS-M20 ½ in-14 NPT Plastic M20 ×...
  • Page 11: International/European Standards

    Rope Pull Emergency Stop Switches Model Quantity Description Tensioning Spring Used With RP-RM83 models (75 m) RPA-S3-1 Tensioning spring #3 RP-LS42 models (75 m) Tensioning spring #5 RP-RM83F-..38.. RPA-S5-1 RP-LS42 models (25 & 38 m) Model Quantity Description Tensioning Spring Used With Tensioning spring #4 with built-in eye bolt (used RP-RM83 models (75 m)
  • Page 12: Eu Declaration Of Conformity (Doc)

    Banner Engineering Corp. Limited Warranty Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.

This manual is also suitable for:

Rp-ls42f-75leRp-ls42f-38leRp-ls42f-25le

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