NCR OPTIC 5 Installation Instructions Manual
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NCR OPTIC 5 Installation Instructions Manual

NCR OPTIC 5 Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
NCR OPTIC 5 for Wayne Ovation 1
Kit Number: 6001-0005-8801
497-0523537
Issue A

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  • Page 1 INSTALLATION INSTRUCTIONS NCR OPTIC 5 for Wayne Ovation 1 Kit Number: 6001-0005-8801 497-0523537 Issue A...
  • Page 2 NCR, therefore, reserves the right to change specifications without prior notice. All features, functions, and operations described herein may not be marketed by NCR in all parts of the world. In some instances, photographs are of equipment prototypes. Therefore, before using this document, consult with your NCR representative or NCR office for information that is applicable and current.
  • Page 3 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide Kit Part Number: 6001-0005-8801...

  • Page 4: Release History

    DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide Release History Version Prepared by Date Change description Initial version to be approved by UL Invenco Group March 2017 Add printer and UPC blank panels Michael Doh January 2018 Updated after review by UL...

  • Page 5: Table Of Contents

    DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide Contents Release History ........................2 Introduction ........................4 Tools Required ....................... 4 Installation Kit Contents ..................5 Safety & Compliance Information ................... 8 Preliminary Precautions ..................

  • Page 6: Introduction

    Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 1 Introduction The documentation provides some basic guidelines for installing the Optic 5 / G6 Outdoor Payment Terminal (OPT) system. This Retro-Fit Kit can be installed into either Side A or Side B of a Wayne Ovation dispenser;...

  • Page 7: Installation Kit Contents

    DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide Installation Kit Contents Unpack the Retro-Fit Kit and check that all of the parts listed below are present. Display RFK Panel (MZ0089) PSU plate with cables (EZ0430): with pre-installed G6 OPT: Display RFK Gasket (MP0526):...
  • Page 8 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide Printer blank panel assembly (IA0044): Consisting of: MZ0109 Printer blank panel (right top) MP0618 Printer blank panel clamp (right mid) MP0620 Printer blank panel gasket A (below left) MP0621 Printer blank panel gasket B (below right) FK0020 Printer blank panel fastener kit (right bottom) consisting of:...
  • Page 9 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide UPC blank panel assembly (IA0045): Consisting of: MZ0103 UPC blank panel (right) MP0527 UPC blank panel gasket (right) FK0019 UPC blank panel fastener kit (below) consisting of: •...

  • Page 10: Safety & Compliance Information

    Any procedure requiring access to electrical components or the electronics of a pump/dispenser requires total electrical shut-off of that unit. Understand the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing the G6/Optic 5 OPT. Evacuation, Barricading and Shut-Off Any procedures requiring accessing a pump/dispenser head requires the following three actions: •...

  • Page 11: Follow The Regulations

    DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide Follow the Regulations Regulations in OSHR (Occupational Safety and Health Regulations), national, state and local codes, including customer requirements must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties and may affect the safe use and operation of the equipment.

  • Page 12: No Open Flames

    DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 3.1.1 No Open Flames Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors. 3.1.2 No Sparks - No Smoking Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapor.

  • Page 13: Approvals

    DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately. 3.1.7 Approvals Invenco develops and maintains its hardware and software products using industry-standard quality processes, and is audited by various bodies.

  • Page 14: Installation Guide

    DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 4 Installation Guide 1. Please ensure all safety procedures are followed per requirement by the customer before installing the retrofit kit. 2.
  • Page 15 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 2. Identify the A Side of the dispenser. The side that the serial plate is mounted on, typically located on the upper left or right hand side of the dispenser, is Side-A. However, if no serial plate is present, Side-A can be identified by opening up the Dispenser Main Door and locating the IGEM board on the Electronics Mounting Bracket inside of the Electronics Cavity.
  • Page 16 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 4. Open the door fully until it locks into place. (Fig 2) Card Reader Assembly Printer Assembly QVGA Panel Assembly (QCAT Board) Fig 2 –...
  • Page 17 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide Setup 2: Ground Strap Keypad Connection Customer Keypad 6. Unplug the card reader cable assembly. (Fig 5) Card Reader Cable Fig 5 – Card Reader Cable...
  • Page 18 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 7. Remove the 4 #6 3/8” screws that fasten the card reader panel assembly to the dispenser door and remove the card reader panel assembly. The card reader panel assembly can be discarded. It will not be re-installed.
  • Page 19 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 8. Before removing the Printer Assembly, Inspect the printer-mounting bosses for cracking and any other signs of damage. If any of the bosses are damaged or cracked, the printer blank panel cannot be installed.
  • Page 20 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 9. Remove the Printer Assembly. There are two variants of the Printer Assembly – please refer below for the variant you have: Axiohm “Clamshell”, R01 or R02 Citizen, DW-10 or DW-12 Front...
  • Page 21 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 2) Loosen the four Philips head screws (two on top and two on bottom) that are fastening the Printer Bracket to the Dispenser’s Main Door. Bracket Screws.
  • Page 22 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 2) Remove the two Philips head screws fastening the Bracket Brace to the Printer Bracket. The Printer is attached to the Brace. Remove the Brace and Printer together. The Brace and Printer can be discarded;...
  • Page 23 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 12. At this point, re-examine the screw bosses for signs of damage and/or cracking. If any of the bosses are damaged, stop the installation and contact technical support. 13.
  • Page 24 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 15. Remove the four locking hex nuts that are fastening the Printer Access Door Hinge to the Dispenser’s Main Door. Depending on the dispenser variant/model, the size of the hex nuts may vary.
  • Page 25 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 17. Unplug every cable on the QCAT Board Assembly and unscrew any ground screws that may be fastened to the board. The amount of connections may vary depending on customer specifications when the dispenser was purchased, however, each cable must be unplugged regardless.
  • Page 26 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 18. Unplug any peripherals (such as backlights) that may be connected to the QVGA Panel. (Fig 7a,b) Peripheral Cables Fig 7a – Example of possible existing Fig 7b –...
  • Page 27 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide Removal of QVGA Panel (Setup 1 1) Remove and discard the four #6 ¼” screws (may be fewer after removal of ground screws) that fasten the QCAT board to the metal QVGA retainer bracket and remove the board from the retainer assembly.
  • Page 28 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide Caution: The QVGA display glass is secured in place by the QVGA retainer bracket (removed in sub-step 2). Use care when removing the QVGA retainer bracket screws as to not allow the glass to fall in the process. Gravity may cause both the retainer and glass to fall before the final screw is removed.
  • Page 29 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide Fig 11 – QVGA LCD display, retainer, and glass after removal 3) Remove and discard the eight #8 screws fastening the QVGA Panel to the dispenser door and remove the panel from the dispenser door.
  • Page 30 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide Fig 13 – QVGA Panel and Customer keypad after removal Removal of QVGA Panel (Setup 2 1) Remove and discard the eight #8 screws fastening the QVGA Panel to the dispenser door and remove the panel from the dispenser door.
  • Page 31 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide Fig 13.2 – QVGA Panel after removal 20. The disassembly process is complete for this side. For a double-sided installation, repeat Steps 3-19 for the other side.

  • Page 32: Pre-Installation Procedure

    DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide Pre-Installation Procedure There are one or two pre-installation procedures to be performed, depending on which side you are installing: • If you are installing Side A, perform procedures 4.2.1 and 4.2.2. •...
  • Page 33 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide To remove the old gaskets: Apply to below procedures to remove all three existing gaskets. 1. Starting at the join (or a torn end), carefully remove the old gasket material. a.
  • Page 34 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide To apply the new UPC blank panel (gasket part number MP0527): 1. Apply new gasket, starting with the horizontal segment along the top edge of the bezel opening.

  • Page 35: Install The Invencolink Converter

    DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 4.2.2 Install the InvencoLink Converter This Retro-Fit Kit does not include a communications method for the OPT. When this Retro-Fit Kit is being installed on Side A (i.e.

  • Page 36: Installation Procedure

    DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide Installation Procedure This section follows from the Disassembly procedure above, and assumes the pump is still open. References to “left-hand” and “right-hand” are as viewed into the pump on the Side you’re working on. 1.
  • Page 37 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 2. The EK0137 AC Mains cable has double-connectors at one end and a single connector at the other end. Plug the single-connector end into the mains connection on the EZ0430 PSU Plate assembly.
  • Page 38 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 5. Connect the Plug removed in Step 3 into the Socket on the double-connector end of the EK0137 AC Mains cable: Note: For a double-sided installation, you will finish with a daisy-chain of two cables between the pump’s mains connector and the relay board.
  • Page 39 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 7. Plug the EK0129 RED patch cable into the RS232-1 socket on the InvencoLink converter. If doing Side Two, then plug the cable into the RS232-2 socket. 8.
  • Page 40 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 10. Take the MZ0089 RFK Hatch Panel and place it in the largest opening in the pump door from the outside. Ensure the panel is the correct way up, with the G6 OPT’s display screen towards the top-left of the panel.
  • Page 41 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 12. Tighten all of the Stand-Offs with a 1/4” nut driver. 13. Carefully place the MZ0103 UPC blank panel over the mid-right opening (looking from the outside) of the pump door.
  • Page 42 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 15. From inside the pump door, carefully place the MP0618 printer blank panel clamp over the lower- right opening (looking from the outside) of the pump door. Carefully start four MS0121 #6 x 3/8” screws by hand into the bushes on the inside of the pump door.
  • Page 43 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 18. Tighten all of the screws with a Philips #1 screw driver. 19. Route the four cables from step 9 along the bottom of the dispenser cabinet and up the right-hand side.
  • Page 44 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide b. Connect the EK0129 Red and EK0131 Yellow cables into the correct sockets on the OPT. The port numbers on the InvencoLink for each cable (e.g. LAN-1, RS232-1) must match the side you’re working on (e.g.
  • Page 45 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 23. Gather the RED, YELLOW, BLACK and GREEN/YELLOW cables from the above steps into a cable-tie on the upper left rear (as viewed from its rear) of the G6 OPT RFK Door. Draw any excess cable length back towards the pump door hinge, and re-secure them with the dispenser’s cable clip used in step 13.
  • Page 46 DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide c. Plug the EK0130 Grounding Cable onto the tab on the left of the Isolating Cover: EK0130 d. Gather EK0130 into the loom of cables established in Step 23 e.

  • Page 47: Wiring Completion

    DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 4.3.1 Wiring Completion Ensure that all cables are tidy and cannot become snagged or pinched when the door of the cabinet is opened and closed.

  • Page 48: First Power-Up

    DCV-00216 Document Number Feb. 2018 Date Released R02 S2 Revision Number/Security level Retrofit G6+InvencoLink Wayne Ovation (US) Installation Guide 5 First Power-Up Once the installation is complete and the wiring is certified (if necessary), power may be applied. The G6 OPT takes a couple of minutes to complete its start-up phase, during which several information screens will be presented.

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