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ACS contsys RCE 300 Manual

Universal data manager
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Bedienungsanleitung
BA01209O/09/EN/01.13
71222291
Valid as of version
1.00.xx
RCE 300
Universal Data Manager
Operating Instructions ORSG35
Universal Data Manager

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  • Page 1 Bedienungsanleitung BA01209O/09/EN/01.13 71222291 Valid as of version 1.00.xx RCE 300 Operating Instructions ORSG35 Universal Data Manager Universal Data Manager...
  • Page 2 ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l info@acs-controlsystem.de...

  • Page 3: Table Of Contents

    Universal Data Manager Table of contents Table of contents Switching on the measuring device ..31 Document information ....5 Setting the operating language .
  • Page 4 Table of contents Universal Data Manager Accessories ..... . . 53 14.1 Device-specific accessories ....53 14.2 Communication-specific Accessories .

  • Page 5: Document Information

    Universal Data Manager Document information Document information Document function These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.

  • Page 6: Documentation

    Document information Universal Data Manager 1.2.3 Symbols for certain types of information Symbol Meaning Allowed Indicates procedures, processes or actions that are allowed. A0011182 Preferred Indicates procedures, processes or actions that are preferred. A0011183 Forbidden Indicates procedures, processes or actions that are forbidden. A0011184 Indicates additional information.

  • Page 7: Basic Safety Instructions

    Universal Data Manager Basic safety instructions Basic safety instructions Reliable and safe operation of the device is guaranteed only if the user reads these Operating Instructions and complies with the safety instructions they contain. Requirements concerning the staff The personnel for installation, commissioning, diagnostics and maintenance must fulfill the following requirements: ‣...

  • Page 8: Product Safety

    Product description Universal Data Manager Hazardous area To eliminate a danger for persons or for the facility when the device is used in the hazardous area (e.g. explosion protection, pressure vessel safety): ‣ Based on the nameplate, check whether the ordered device is permitted for the intended use in the hazardous area.

  • Page 9: Product Identification

    Universal Data Manager Installation • Optional: Industrial grade SD card (card is located in the device) • Analysis software on CD-ROM • Configuration software on DVD • Delivery note • Multilingual Brief Operating Instructions as hard copy • Multilanguage Operating Instructions on CD–ROM Anything missing? Then please inform your supplier.

  • Page 10: Mounting The Measuring Device

    Installation Universal Data Manager • Ambient temperature range–10 to +50 °C (14 to 122 °F) • Climate class as per IEC 60654-1: Class B2 • Degree of protection: IP65, NEMA 4 at front / IP20 housing at rear 5.1.1 Installation dimensions Please observe the installation depth of approx.

  • Page 11: Post-Mounting Check

    Universal Data Manager Electrical connection 1. Push the device through the panel cutout from the front. To avoid heat buildup, maintain a distance of > 15 mm (>0.59 in) from walls and other devices. 2. Hold the device level and hang the fastening clips in the openings (1 x left, 1 x right). 3.

  • Page 12: Connection Instructions

    Electrical connection Universal Data Manager Connection instructions 6.2.1 Cable specification Cable specification, spring terminals All connections to the rear of the unit are designed as screw or spring terminal blocks with reverse polarity protection. This makes the connection very quick and easy. The spring terminals are unlocked with a slotted screwdriver (size 0).
  • Page 13 Universal Data Manager Electrical connection 6.3.2 Supply voltage Power unit type Terminal A0019103 100-230 VAC Phase L Zero conductor N Ground 24 V AC/DC Phase L or + Zero conductor N or – Ground 6.3.3 Relay Type Terminal (max. 250 V, 3 A) A0019103 Alarm relay 1 Changeover...
  • Page 14 Electrical connection Universal Data Manager 6.3.5 Analog inputs The first digit (x) of the two-digit terminal number corresponds to the associated channel: Type Terminal A0019303 Current/pulse/frequency input Voltage > 1V Voltage ≤ 1V Resistance thermometer RTD (2-wire) Resistance thermometer b (sense) RTD (3-wire) Resistance thermometer a (sense)
  • Page 15 Universal Data Manager Electrical connection 6.3.6 Connection example: Auxiliary voltage output as transmitter power supply for 2-wire sensors Out: max. 250 mA A0020259  4 Connecting auxiliary voltage output when using as a transmitter power supply for 2-wire sensors in the current measuring range (When connecting channel CH3-12, see pin assignment CH1-2.) Sensor 1 Sensor 2...
  • Page 16 Electrical connection Universal Data Manager 6.3.7 Connection example: Auxiliary voltage output as transmitter power supply for 4-wire sensors Out: max. 250 mA A0020260  5 Connecting auxiliary voltage output when using as a transmitter power supply for 4-wire sensors in the current measuring range (When connecting channel CH3-12, see pin assignment CH1-2.) Sensor 1 Sensor 2...
  • Page 17 Universal Data Manager Electrical connection Cable resistance RxD/TxD(+) RxD/TxD(-) Further units RS 485 RS 232 To modem: Cable with 25 pol. Sub-D socket To modem: Cable with 9 pol. Sub-D socket To PC: Cable with 25 pol. Sub-D plug To PC: Cable with 9 pol.
  • Page 18 Electrical connection Universal Data Manager Meaning of the LEDs Beneath the Ethernet connection (see rear of device) there are two light emitting diodes which indicate the status of the Ethernet interface. • Yellow LED: link signal; is lit when the device is connected to a network. If this LED is not illuminated then communication is impossible.

  • Page 19: Post-Connection Check

    Universal Data Manager Electrical connection USB connection type A (host) A USB 2.0 connection is available on a shielded USB A socket at the front of the device. A USB stick, for example, can be connected to this interface as a storage medium. An external keyboard or USB hub may also be connected.
  • Page 20 Electrical connection Universal Data Manager Electrical connection Notes Does the supply voltage match the specifications on the nameplate? Are all terminals firmly engaged in their correct slot? Are the mounted cables strain-relieved? Are the power supply and signal cables correctly connected? See connection diagram and rear of device.

  • Page 21: Operation Options

    Universal Data Manager Operation options Operation options Overview of operation options The device can be operated onsite or via interfaces (serial, USB, Ethernet) and operating tools (web server; configuration software). Structure and function of the operating menu 7.2.1 Operating menu for operators and maintenance personnel Operation Change group SD card/USB stick...
  • Page 22 Operation options Universal Data Manager 7.2.2 Operating menu for experts Expert Enter Access code Direct Access System (see before) +Clear memory +Expert functions Inputs (see before) +Expert functions Outputs Relay 1 - 6 +Expert functions Communication (see before) +Expert functions Application (see before) +Expert functions...
  • Page 23 Universal Data Manager Operation options User role Typical tasks Menu Content/meaning Fault elimination: "Diagnostics" Contains all parameters for detecting and analyzing • Diagnosing and eliminating process errors. errors: • Diagnosis list • Interpretation of device error messages and correcting associated errors. All the diagnosis messages pending are output.

  • Page 24: Measured Value Display And Operating Elements

    Operation options Universal Data Manager Measured value display and operating elements A0020602-EN  7 Front of device with open flap Item Operating function (display mode = display of measured values) (Setup mode = operating in the Setup menu) "Navigator": Jog/shuttle dial for operating with additional press function. In Display mode: turn the dial to switch between the various signal groups.
  • Page 25 Universal Data Manager Operation options Item Operating function (display mode = display of measured values) (Setup mode = operating in the Setup menu) In Display mode: current group name, type of evaluation In Setup mode: name of the current operating item (dialog title) In Display mode: displays current date/time In Setup mode: -- In Display mode: alternating display indicating the percentage space on the SD card or USB stick that...
  • Page 26 Operation options Universal Data Manager Item Function Description "Maintenance required" Maintenance is required. The measured value is still valid. Error message "Failure detected" An operating error has occurred. The measured value is no longer valid (e.g. a channel not displayed in the current group is defective). "External communication"...

  • Page 27: Access To The Operating Menu Via The Local Display

    Universal Data Manager Operation options Access to the operating menu via the local display Using the "Navigator" (jog/shuttle dial with additional press function), all settings can be made directly onsite at the device. Device access via operating tools 7.5.1 Analysis software (SQL database support) The analysis software offers centralized data administration with visualization for recorded data.
  • Page 28 Operation options Universal Data Manager Typical functions: • Device configuration • Loading and saving device data (upload/download) • Documentation of the measuring point For details, see the Operating Instructions on the configuration software DVD provided ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l info@acs-controlsystem.de...

  • Page 29: System Integration

    Universal Data Manager System integration System integration Integrating the measuring device in the system 8.1.1 General notes The device has (optional) fieldbus interfaces for exporting process values. Measured values and statuses can also be transmitted to the device via fieldbus. Note: Counters cannot be transferred.
  • Page 30 System integration Universal Data Manager To transfer a value, 3 registers of 2 bytes each (2-byte status + 4-byte float) or 5 registers of 2 bytes each (2-byte status + 8-byte double) are used. Additional information on the Modbus can be found in the documentation on the CD- ROM provided.

  • Page 31: Commissioning

    Universal Data Manager Commissioning Commissioning Function check Make sure that all post-connection checks have been carried out before putting your device into operation: • Checklist for "post-installation check", (→  11). • Checklist for "post-connection check" (→  19). Switching on the measuring device Once the operating voltage is applied, the display lights up and the device is ready for operation.
  • Page 32 Commissioning Universal Data Manager In the "Setup" menu and in the "Advanced setup" submenu, you will find the most important settings for the device: Parameter Possible settings Description Change date/time UTC time zone You can change the date and time here. dd.mm.yyyy hh:mm:ss Advanced setup Advanced settings for the device e.g.

  • Page 33: Advanced Settings (Expert Menu)

    Universal Data Manager Commissioning To configure the device via a web server, you must have Administrator or Service access. Prior to accessing the web server, create an ID and password in the main menu under "Setup -> Advanced setup -> Communication -> Ethernet -> Configuration Web server ->...

  • Page 34: Configuration Management

    Commissioning Universal Data Manager The Expert menu is protected by the code "0000". If an access code is set up under "Setup -> Advanced setup -> System -> Security -> Protected by -> Access code", this must be entered here. You will find all settings for the device in the "Expert"...

  • Page 35: Protecting Settings From Unauthorized Access

    Universal Data Manager Commissioning Protecting settings from unauthorized access To protect the setup from unauthorized access, the setup must be protected by means of an access code or control input once configuration is complete . In order to change any parameter, the correct code must first be entered or the device must be unlocked using the control input.

  • Page 36: Operation

    Operation Universal Data Manager Operation The "Operation" menu is geared towards the tasks and activities of the operator. It contains all the parameters that are needed in ongoing operation. Historical values and analyses, for example, can be displayed in the "Operation" menu and display settings can be made. Any settings made for the onsite display have no effect on the measurement section or the configured device parameters.

  • Page 37: Reading Measured Values

    Universal Data Manager Operation 10.3 Reading measured values A0020602-EN  8 Front of device with open flap Navigator: press briefly to open the main menu and confirm messages (=Enter); press for longer to open the online help Orange LED for read/write access to the SD card Slot for SD card USB-B socket "Function"...
  • Page 38 Operation Universal Data Manager Activation of web server in the menu Setup→Advanced setup→Communication→Ethernet→Web server→Yes or the menu Expert→Communication→Ethernet→Web server→Yes The web server port is preset to 80. The port can be changed in the Expert→Communication→Ethernet menu. If the network is protected by a firewall, the port may need to be activated. The following web browsers are supported: •...

  • Page 39: Data Analysis And Visualization Using Analysis Software Provided

    Universal Data Manager Operation The structure of the channel values for the XML file is explained as follows: <device id="AI01IV" tag="Channel 1" type="INTRN"> <v1>50.0</v1> <u1>%</u1> <vtime>20130506-140903</vtime> <vstslvl1>0</vstslvl1> <hlsts1>L</hlsts1> <param><min>0.0</min><max>100.0</max><hh></hh><hi></hi><lo></lo><ll></ll></ param> <tag>Channel 1</tag> <man>Manufacturer</man> </device> Description device id Unique ID of measuring point Channel ident.

  • Page 40: Sd Card / Usb Stick

    Operation Universal Data Manager Only the active groups are displayed here. The settings for this can be made in the main menu under "Setup -> Advanced setup -> Application -> Signal groups -> Group x". 10.7 SD card / USB stick You can find functions to save measured data and device settings on a removable medium in the main menu under "Operation ->...

  • Page 41: 10.10 Changing The Display Mode

    Universal Data Manager Operation • Actual intermediate analysis: Here, you can have the current (i.e. not yet completed) intermediate analysis displayed. • Actual day: Here, you can have the current (i.e. not yet completed) daily analysis displayed. • Actual month: Here, you can have the current (i.e.

  • Page 42: Diagnostics And Troubleshooting

    Diagnostics and troubleshooting Universal Data Manager Diagnostics and troubleshooting To help you troubleshoot, the following section is designed to provide an overview of possible causes of errors and initial remedial measures. 11.1 General troubleshooting WARNING Danger! Electric voltage! ‣ Do not operate the device in an open condition for error diagnosis! Display Cause Remedy...

  • Page 43: Diagnostic Information On The Local Display

    Universal Data Manager Diagnostics and troubleshooting 11.2.2 Troubleshooting for Modbus RTU • Do the device and master have the same baudrate and parity? • Is the interface correctly wired? • Does the device address sent by the master match the configured address of the device? •...
  • Page 44 Diagnostics and troubleshooting Universal Data Manager Diagnost Message text Description Remedy ic code F301 Error: Cannot load Setup defective Switch the device off and then on again, setup re-configure, contact the Service Department if necessary M302 Setup restored from Setup has been loaded from Check setup backup backup.
  • Page 45 Universal Data Manager Diagnostics and troubleshooting Diagnost Message text Description Remedy ic code M351 The device is The device is rebooting. No action required. Message can be restarted. acknowledged. Causes include: • Following a firmware update • Change to device options F431 Error:Calibration Calibration data missing...
  • Page 46 Diagnostics and troubleshooting Universal Data Manager Diagnost Message text Description Remedy ic code M922 No cyclic value The instantaneous values were not readout read out for a set time M922 No cyclic transfer The device was not read out via Check the communication of the fieldbus for a configurable time fieldbus.

  • Page 47: Pending, Current Diagnostic Messages

    Universal Data Manager Diagnostics and troubleshooting Diagnost Message text Description Remedy ic code M946 Screenshot could Screenshot could not be created. Check/replace the SD card or USB stick not be saved (x)! Possible causes (x): 0: Error when writing 1: Insufficient free space 2: Bitmap could not be created 3: SD card/USB stick not available or ready...

  • Page 48: 11.10 Simulation

    Diagnostics and troubleshooting Universal Data Manager 11.10 Simulation Various functions/signals can be simulated for test purposes here. NOTICE Selecting simulation: Simulation of the relays can be found in the main menu under "Diagnostics -> Simulation". The simulation of the measured values can be found in the main menu under "Expert ->...

  • Page 49: 11.13 Firmware History

    Universal Data Manager Maintenance ‣ Save the setup and measured values on the USB stick or SD card. Then perform a PRESET.  The device is reset to the factory default settings. 11.13 Firmware history Overview of unit software history: Unit software Software Analysis software...

  • Page 50: Repair

    Repair Universal Data Manager Repair 13.1 General notes Repairs that are not described in these Operating Instructions must only be carried out directly by the manufacturer or by the service department. If ordering spare parts, please specify the serial number of the unit! Installation instructions are included with the spare part.

  • Page 51: Return

    Universal Data Manager Repair Pos. Description Power supply 100-230 V AC (+/-10%) Real panel with laser printing Terminals: Terminal plug 3 pole "N L PE" pitch 5.08 color orange Screw terminal 3 pole FKC2,5/3-ST-5,08 for relay 1 Screw terminal 4 pole FKC2,5/4-ST-5,08 for relay 2+3 Screw terminal 6 pole FKC2,5/6-ST-5,08 for relay 4+5+6 Terminal strip 9 pole FMC1,5/9-ST-3,5 for digital inputs Terminal strip 6 pole FMC1,5/6-ST-3,5 for analog input...

  • Page 52: Disposal

    Repair Universal Data Manager 13.4 Disposal The device contains electronic components and must therefore be disposed of as electronic waste. Please pay particular attention to the national disposal regulations in your country. ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l info@acs-controlsystem.de...

  • Page 53: Accessories

    Universal Data Manager Accessories Accessories When ordering accessories, please quote the serial number of the device! The accessory parts content installation instructions! If required, contact your supplier. 14.1 Device-specific accessories Description SD memory card "Industrial Grade", 1GB Field housing Desktop housing SQL-evaluation software based on database (1x workplace Licence) OPC-Server software (Full version on CD) 14.2...

  • Page 54: Technical Data

    Technical Data Universal Data Manager Technical Data 15.1 Function and system design Measuring principle Electronic acquisition, display, recording, analysis, remote transmission and archiving of analog and digital input signals. The device is intended for installation in a panel or cabinet. There is also the option of operating it in a desktop housing or field housing.
  • Page 55 Universal Data Manager Technical Data 15.2 Input Measured variables Number of analog universal inputs Standard version without universal inputs. Optional input cards (slot 1-3) with 4 universal inputs (4/8/12) each. Number of digital inputs 6 digital inputs Number of mathematics channels 4 mathematics channels (optional).
  • Page 56 Technical Data Universal Data Manager Measured variable Measuring range Maximum measured error of Input impedance measuring range (oMR), RTD temperature drift Cu53: -50 to 180 °C (-58 to 356 °F) (GOST, α = 4280 ppm/K) 4-wire: ±0.3% oMR Pt46: -200 to 650 °C (-328 to 1202 °F) (GOST) 3-wire: ±(0.3% oMR + 0.8 K) 2-wire: ±(0.3% oMR + 1.5 K) Temperature drift: ±0.01%/K oMR...
  • Page 57 Universal Data Manager Technical Data Data storage / save cycle Selectable save cycle. Choose from: 1s / 2s / 3s / 4s / 5s / 10s / 15s / 20s / 30s / 1min / 2min / 3min / 4min / 5min / 10min / 15min / 30min / 1h Converter resolution 24 bit Totalization...
  • Page 58 Technical Data Universal Data Manager Relay Digital Analog Ethernet RS232/RS485 Auxiliary voltage output RS232/RS485 2 kV 500 V 500 V 500 V 500 V 500 V 2 kV 500 V 500 V 500 V 500 V Galvanically 500 V connected Auxiliary 2 kV 500 V...
  • Page 59 Universal Data Manager Technical Data 15.4 Power supply Terminal assignment A0019304  10 Terminals on back of device Supply voltage • Extra-low voltage power supply unit ±24 V AC/DC (-10% / +15%) 50/60Hz • Low voltage power supply unit 100 to 230 V AC (±10%) 50/60Hz An overload protection element (rated current ≤...
  • Page 60 Technical Data Universal Data Manager USB ports (standard): Interface, communication connection data 1 x USB port type A (host) A USB 2.0 connection is available on a shielded USB A socket at the front of the device. A USB stick, for example, can be connected to this interface as a storage medium. An external keyboard or USB hub may also be connected.
  • Page 61 Universal Data Manager Technical Data Hysteresis Can be configured for limit values in the setup Long-term drift To IEC 61298-2: max. ±0.1%/year (of measuring range) 15.6 Installation Mounting location and The device is designed for use in a panel in non-hazardous areas. installation dimensions 144 (5.67) A0019301...
  • Page 62 Technical Data Universal Data Manager Field housing assembly and As an option, the device can be ordered ready-mounted in a field housing with IP65. design (optional) Dimensions (B x H x D) approx.: 320 mm (12.6 in) x 320 mm (12.6 in) x 254 mm (10 in) Desktop housing assembly As an option, the device can be ordered ready-mounted in a desktop housing.
  • Page 63 Universal Data Manager Technical Data All materials are silicone-free. Materials of desktop housing • Housing half-panels: sheet steel, electrolytically plated (powder-coated) • Side sections: aluminum extruded section (powder-coated) • Section ends: colored polyamide 15.9 Display and operating elements Operating concept The device can be operated directly onsite, or via remote configuration with the PC via interfaces and operating tools (web server, configuration software).
  • Page 64 Technical Data Universal Data Manager Item Operating function (display mode = display of measured values) (Setup mode = operating in the Setup menu) "Navigator": jog/shuttle dial for operating with additional press function. In Display mode: turn the dial to switch between the various signal groups. Press the dial to display the main menu.
  • Page 65 Universal Data Manager Technical Data OPC server The following momentary values can be provided: RS232/RS485, USB, (optional) • Analog channels Ethernet • Digital channels • Mathematics • Totalizer Configuration • Device configuration USB, Ethernet software (included • Loading and saving device data (upload/download) in scope of supply) •...
  • Page 66 Technical Data Universal Data Manager • Delivery note • Multilanguage Brief Operating Instructions as hard copy • Multilanguage Operating Instructions on CD–ROM ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l info@acs-controlsystem.de...

  • Page 67: Anhang

    Universal Data Manager Anhang Anhang 16.1 Operating items in the "Expert" menu The parameter groups for the Expert setup contain all the parameters of the operating menus: System, Input and Output Setup, Communication, Application, Diagnostics as well as other parameters that are reserved for experts only. For most settings, the "Setup"...
  • Page 68 Anhang Universal Data Manager Temp. unit Navigation Expert → System → Temp. unit Direct access code: 100001-000 Description Selection of temperature unit. All directly connected thermocouples or resistance thermometers (RTD) are displayed in the preset engineering units. Options °C, °F, K Factory setting °C Decimal separator...
  • Page 69 Universal Data Manager Anhang Options Germany, Switzerland, France, USA, USA International, UK, Italy Factory setting Germany PRESET Navigation Expert → System → PRESET Direct access code: 000044-000 Description Caution: Resets all the parameters to the factory settings! Only visible/editable if the service code has been entered. Options No, Factory reset, Customer setting Clear memory...
  • Page 70 Anhang Universal Data Manager Navigation Expert → System → Date/time set-up → Time format Direct access code: 110001-000 Description Select in which format the time is to be set and displayed. Options 24 hour, 12 hour AM/PM Factory setting 24 hour "Date/time"...
  • Page 71 Universal Data Manager Anhang Options -12:00, -11:00: Samoa, -10:00: Hawaii, -09:30: Marquesas, -09:00: Alaska, -08:00: LA, -07:00: Denver, -06:00: Chicago, -05:00: New York, -04:00: Caracas, -03:30: St.John’s, -03:00: Brasilia, -02:00: Atlantic, -01:00: Azores, +00:00: London, +01:00: Berlin, +02:00: Cairo, +03:00: Moscow, +03:30: Tehran, +04:00: Abu Dhabi, +04:30: Kabul, +05:00: Islamabad, +05:30: New Delhi, +05:45: Kathmandu, +06:00: Dhaka, +06:30: Pyinmana, +07:00: Bangkok, +08:00: Peking, +08:45, +09:00: Tokyo, +09:30: Adelaide, +10:00: Canberra, +10:30: Lord-Howe, +11:00:Solom.Isl., +11:30: Norfolk, +12:00:...
  • Page 72 Anhang Universal Data Manager Options Europe, USA Factory setting Europe Begin summer time Occurrence Navigation Expert → System → Date/time set-up → NT/ST changeover → Occurrence Direct access code: 110005-000 Description Day, when in the spring a change from normal to summer time occurs. Visible for NT/ST changeover = Automatic or Manual.
  • Page 73 Universal Data Manager Anhang Factory setting March Date Navigation Expert → System → Date/time set-up → NT/ST changeover → Date Direct access code: 110008-000 Description Date next spring when a change from normal to summer time occurs. Only visible if NT/ST changeover = automatic or manual. Cannot be edited. Time Navigation Expert →...
  • Page 74 Anhang Universal Data Manager Navigation Expert → System → Date/time set-up → NT/ST changeover → Day Direct access code: 110006-000 Description Day, when in the autumn a change from summer to normal time occurs. Visible for NT/ST changeover = Automatic or Manual. Only editable if NT/ST changeover = Manual.
  • Page 75 Universal Data Manager Anhang "SNTP" submenu Navigation Expert → System → Date/time set-up → SNTP Description Contains settings for time synchronization using the Simple Network Time Protocol (SNTP). SNTP Navigation Expert → System → Date/time set-up → SNTP Direct access code: 110020-000 Description If switched on, time synchronization is carried out via SNTP once a day.
  • Page 76 Anhang Universal Data Manager "Security" submenu Navigation Expert → System → Security Description Contains settings that protect the unit against unauthorized operation and configuration. Protected by Navigation Expert → System → Security → Protected by Description Configure how the device should be protected. Options Open access, Access code Factory setting...
  • Page 77 Universal Data Manager Anhang Factory setting Lock hardware Navigation Expert → System → Security → Lock hardware Direct access code: 100099-000 Description Device functions/interfaces that are not used can be switched off for security reasons. Fieldbuses may also be affected in the case of Ethernet or the serial interface! Please follow the operating instructions.
  • Page 78 Anhang Universal Data Manager Navigation Expert → System → External memory → Memory build-up Direct access code: 140001-000 Description "Stack memory": no more data can be stored once the data carrier is full. "Ring memory": once the data carrier is full the oldest data is deleted so that new data can be stored (First in first out (FIFO).
  • Page 79 Universal Data Manager Anhang Navigation Expert → System → External memory → Separator for CSV Direct access code: 140002-000 Description Configure which separator is used by your application (e.g. in Excel = semicolon). Options Comma, Semicolon Factory setting Semicolon Date/time Navigation Expert →...
  • Page 80 Anhang Universal Data Manager Description The time the message is acknowledged can be saved in the events list. Options Do not save, Save Factory setting Do not save Switches relay Navigation Expert → System → Messages → Switches relay Direct access code: 100042-000 Description A relay can be switched as soon as a message that has to be confirmed is displayed (e.g.
  • Page 81 Universal Data Manager Anhang Navigation Expert → System → Screen saver → ON daily from Direct access code: 160001-000 Description Set time (hh:mm) as of when the screensaver should be switched on (e.g. shift end time). The screen saver is switched off as soon as the device is operated via onsite operation. It switches back on automatically after 1 minute of inactivity.
  • Page 82 Anhang Universal Data Manager Activation code Navigation Expert → System → Device options → Activation code Direct access code: 000057-000 Description Here, you can enter a code to enable the device options. Note: When an activation code is entered, the device is restarted in order to enable the new option.
  • Page 83 Universal Data Manager Anhang Navigation Expert → System → Device options → Slot 3 Direct access code: 990002-000 Description Hardware and software options. Cannot be edited. The assignment can be specified in the PC operating software for offline configuration. Options Not assigned, Universal inputs Factory setting Not assigned...
  • Page 84 Anhang Universal Data Manager 16.1.2 "Inputs" submenu Settings for the analog and digital inputs. Submenu "Universal inputs -> Universal input x" Navigation Expert → System → Universal inputs→ Universal input x Description Settings for the connected measuring points. View or change settings for the selected channel.
  • Page 85 Universal Data Manager Anhang Connection Navigation Expert → Inputs → Universal inputs → Universal input x → Connection Direct access code: 220002-0xx Examples: Universal input 1: 220002-000; Universal input 12: 220002-011 Description Specify whether RTDs are connected as 2-, 3- or 4-wire systems. Only visible if signal = resistance temperature detector Options 2-wire, 3-wire, 4-wire...
  • Page 86 Anhang Universal Data Manager Description The analog inputs are scanned in a 100ms cycle. Dependent on the store cycle the selected data is selected and stored from the scanned values. Only visible if signal = current, voltage, resistance temperature detector, thermocouple, frequency input or Modbus Slave (option) Options Instantaneous value, Average, Minimum value, Maximum value, Minimum + Maximum...
  • Page 87 Universal Data Manager Anhang Options None, One (X.Y), Two (X.YY), Three (X.YYY), Four (X.YYYY), Five (X.YYYYY) Factory setting One (X.Y) Lower frequency Navigation Expert → Inputs → Universal inputs → Universal input x → Lower frequency Direct access code: 220018-0xx Examples: Universal input 1: 220018-000;...
  • Page 88 Anhang Universal Data Manager Factory setting 1000 Meas. range end Navigation Expert → Inputs → Universal inputs → Universal input x → Meas. range end Direct access code: 220006-0xx Examples: Universal input 1: 220007-000; Universal input 12: 220007-011 Description Transmitters convert the physical measured variable to standardized signals. Enter the end of the measuring range here.
  • Page 89 Universal Data Manager Anhang Description Enter the end of the zoom range here. • The zoom can also be set outside the measuring range. The only restriction is that the start and end of the zoom may not be identical. •...
  • Page 90 Anhang Universal Data Manager Navigation Expert → Inputs → Universal inputs → Universal input x → Comparison temp. Direct access code: 220014-0xx Examples: Universal input 1: 220014-000; Universal input 12: 220014-011 Description Settings for the external comparison temperature (only when connecting thermocouples). Only visible if comparison point = external User entry Number (max.
  • Page 91 Universal Data Manager Anhang Description Determining the correction values to balance measurement tolerances. Proceed as follows: • Measure the current value at the lower measurement range. • Measure the current value at the upper measurement range. • Enter the lower and upper target and actual value. Offset Navigation Expert →...
  • Page 92 Anhang Universal Data Manager Navigation Expert → Inputs → Universal inputs → Universal input x → Measured value correction → Target value Direct access code: 220052-0xx Examples: Universal input 1: 220052-000; Universal input 12: 220052-011 Description Enter the lower setpoint here (e.g. measuring range 0°C to 100°C: 0°C). Only visible if signal = current or voltage User entry Number (max.
  • Page 93 Universal Data Manager Anhang Navigation Expert → Inputs → Universal inputs → Universal input x → Measured value correction → Actual value Direct access code: 220056-0xx Examples: Universal input 1: 220056-000; Universal input 12: 220056-011 Description Enter the upper value actually measured here (e.g. measuring range 0°C to 100°C: measured value 100.5°C).
  • Page 94 Anhang Universal Data Manager Unit Navigation Expert → Inputs → Universal inputs → Universal input x → Totalization → Unit Direct access code: 220032-0xx Examples: Universal input 1: 220032-000; Universal input 12: 220032-011 Description Enter the unit for the calculated quantity (e.g. "m³"). Only visible if totalization = yes User entry Text (max.
  • Page 95 Universal Data Manager Anhang Totalizer Navigation Expert → Inputs → Universal inputs → Universal input x → Totalization → Totalizer Direct access code: 220035-0xx Examples: Universal input 1: 220035-000; Universal input 12: 220035-011 Description Initial setting for the totalizer. Useful when continuing measurements recorded to date with an (electro)-mechanical counter.
  • Page 96 Anhang Universal Data Manager Description Cable open circuit detection Only visible if signal = voltage and range = 1-5V or 1-5V squared. Options Off, On Factory setting Lower error value Navigation Expert → Inputs → Universal inputs → Universal input x → Fault mode → Lower error value Direct access code: 220065-0xx Examples: Universal input 1: 220065-000;...
  • Page 97 Universal Data Manager Anhang Description Configure what value the device should continue working with (for calculations) if the measured value is not valid (e.g. cable open circuit). In the event of an error value, all the dependent calculations are flagged accordingly as "error value".
  • Page 98 Anhang Universal Data Manager Navigation Expert → Inputs → Digital inputs → Digital input x → Function Direct access code: 250000-00x Examples: Digital input 1: 250000-000; Digital input 6: 250000-005 Description Select the required function: Digital inputs are High active; this means the described effect is achieved by a high input.
  • Page 99 Universal Data Manager Anhang Navigation Expert → Inputs → Digital inputs → Digital input x → Engineering unit Direct access code: 250002-00x Examples: Digital input 1: 250002-000; Digital input 6: 250002-005 Description Technical units of the count input, e.g. gal, cf ..Only visible if function = pulse counter or quantity from time User entry Text (max.
  • Page 100 Anhang Universal Data Manager User entry Number (max. 8 digits) Factory setting 1 second= / 1 hour= (depends on the setting in "Input factor in") Navigation Expert → Inputs → Digital inputs → Digital input x → 1 second= / 1 hour= Direct access code: 250005-00x Examples: Digital input 1: 250005-000;...
  • Page 101 Universal Data Manager Anhang Function Description Start/stop recording The device only saves data as long as a high signal is present Screen saver on Switches backlighting/display off, low = off, high = on Block set up The user can only change the setup if a low signal is present Time synchronization If a high signal is applied, the device rounds the system time up or down (only for low→high change) to the nearest minute: 0 to 29→...
  • Page 102 Anhang Universal Data Manager Description 'L' Navigation Expert → Inputs → Digital inputs → Digital input x → Description ' L ' Direct access code: 250007-00x Examples: Digital input 1: 250007-000; Digital input 6: 250007-005 Description Condition description when the digital input is not active. This text is both shown in the display and saved to memory.
  • Page 103 Universal Data Manager Anhang Event text L->H Navigation Expert → Inputs → Digital inputs → Digital input x → Event text L->H Direct access code: 250010-00x Examples: Digital input 1: 250010-000; Digital input 6: 250010-005 Description Description of condition change from low to high. Event text is stored (e.g. Start filling). If no event text is set, the device generates an automatic event text (factory setting), e.g.
  • Page 104 Anhang Universal Data Manager Navigation Expert → Inputs → Digital inputs → Digital input x → Totalizer Direct access code: 250013-00x Examples: Digital input 1: 250013-000; Digital input 6: 250013-005 Description Initial setting for the totalizer. Useful when continuing measurements recorded to date with an (electro)-mechanical counter.
  • Page 105 Universal Data Manager Anhang Options Closing, Opening Factory setting Closing Identifier Navigation Expert → Outputs → Relay x → Identifier Direct access code: 330001-00x Examples: Relay 1:330001-000; Relay 6: 330001-005 Description Presettable relay identifier. User entry Text (max. 16 characters) Factory setting Relay x 16.1.4...
  • Page 106 Anhang Universal Data Manager Options Not used, Relay x All the available relays are displayed. Factory setting Not used "Ethernet" submenu Navigation Expert → Communication → Ethernet Description Contains the set-up required if you are using the Ethernet interface of the unit. MAC-Address Navigation Expert →...
  • Page 107 Universal Data Manager Anhang Factory setting 000.000.000.000 Subnetmask Navigation Expert → Communication → Ethernet → Subnetmask Direct access code: 150004-000 Description Please enter the subnetmask (given from your network administrator). Only editable if DHCP = no User entry IP address Factory setting 255.255.255.000 Gateway...
  • Page 108 Anhang Universal Data Manager Navigation Expert → Communication → Ethernet → Disable port Direct access code: 150020-000 Description You can disable unused ports for security reasons. CDI is the protocol that the configuration software or reporting software uses to communicate with the device. All the other ports (e.g.
  • Page 109 Universal Data Manager Anhang Description Switch the web server function on or off (= factory default). The instantaneous values can only be displayed using an Internet browser when the web browser is activated. Only possible using the Ethernet interface! Options No, Yes Factory setting "Configuration Web server"...
  • Page 110 Anhang Universal Data Manager "Authentication" submenu Navigation Expert → Communication → Ethernet → Configuration Web server → Authentication Description Set the passwords for the various users with which the device can be accessed via web server. Operator Administrator Service Measured value display Display instrument health status Configuration Configuration incl.
  • Page 111 Universal Data Manager Anhang Navigation Expert → Communication → Ethernet → Configuration Web server → Authentication → ID Direct access code: 470101-000 Description ID, which is necessary to access the web server. Cannot be edited. Factory setting admin Password Navigation Expert →...
  • Page 112 Anhang Universal Data Manager Navigation Expert → Communication → Ethernet → Configuration Web server → Authentication → Password Direct access code: 470108-000 Description Enter a password for this user account. Pay attention to case-sensitivity. User entry Text (max. 12 characters) Factory setting service "Serial interface"...
  • Page 113 Universal Data Manager Anhang Description Transmission speed ("Baudrate") - must be the same as the settings for the PC software. Options 9600, 19200, 38400, 57600, 115200 Factory setting 19200 Parity Navigation Expert → Communication → Serial interface → Parity Direct access code: 150103-000 Description Parity Only visible if protocol ≠...
  • Page 114 Anhang Universal Data Manager Factory setting Not used Unit address Navigation Expert → Communication → Modbus Slave → Unit address Direct access code: 480001-000 Description Enter the device address where it should be possible to reach this device in the bus. Only visible if Modbus = RS485 User entry 1 to 247...
  • Page 115 Universal Data Manager Anhang Description Contains settings for the serial interface. Only visible if Modbus = RS485 Baudrate Navigation Expert → Communication → Modbus Slave → Serial interface → Baudrate Direct access code: 150101-000 Description Transmission speed ("Baudrate") - must be the same as the settings for the PC software. Only visible if Modbus = RS485 Options 9600, 19200, 38400, 57600, 115200...
  • Page 116 Anhang Universal Data Manager Description Switch the mathematics channel on or off. Options Switched off, Formula editor Factory setting Switched off Formula Navigation Expert → Application → Maths → Maths x → Formula Direct access code: 400002-000 Examples: Maths 1: 400002-000; Maths 4: 400002-003 Description Enter the desired calculation formula.
  • Page 117 Universal Data Manager Anhang Description The mathematics channels are recalculated every 100 ms. Depending on the save cycle, the selected data are determined/saved from the calculated values. Options Instantaneous value, Average, Minimum value, Maximum value, Minimum + Maximum Factory setting Average Engineering unit Navigation...
  • Page 118 Anhang Universal Data Manager Function Description Start/stop recording The device only saves data as long as a high signal is present Set point monitoring The entire set point monitoring function of the device can be switched on (for on/off "high") or switched off (for "low"). Start/stop analysis 1 Starts/ends the external analyses (the analysis only runs as long as the signal is high).
  • Page 119 Universal Data Manager Anhang Description Condition description when the digital input is not active. This text is both shown in the display and saved to memory. Only visible if the result is = control input or state User entry Text (max. 6 characters) Factory setting Save event Navigation...
  • Page 120 Anhang Universal Data Manager Description Description of condition change from low to high. Event text is stored (e.g. Start filling). Only visible if the result is = control input or state User entry Text (max. 22 characters) Event text H->L Navigation Expert →...
  • Page 121 Universal Data Manager Anhang Zoom end Navigation Expert → Application → Maths → Maths x → Zoom end Direct access code: 400017-00x Examples: Maths 1: 400017-000; Maths 4: 400017-003 Description Like "Zoom start". Enter the upper value of the required range here. Only visible if the result is = instantaneous value User entry Number (max.
  • Page 122 Anhang Universal Data Manager Formula editor Enter the desired calculation formula. The formula can be any combination of arithmetic calculations and logical operations. Analog, digital or already active mathematics channels can be used. Formula editor Navigation Expert → Application → Maths → Maths x → Formula Direct access code: 400002-000 x = place holder for selected mathematics channel A text field with the formula currently used appears.
  • Page 123 Universal Data Manager Anhang Channel number: Analog channel 1 = 1, analog channel 2 = 2, digital channel 1 = 1, … Examples: DI(2;4) The state of digital channel 4 AI(1;1) The instantaneous value of analog channel 1 Status of a limit value: LMT (limit number) The function relays the status of a limit value.
  • Page 124 Anhang Universal Data Manager Undetectable errors: wherever possible, errors in the formula are reported immediately during input. However, given the possible complexity of the formula entered (e.g. nested formulas) it is not possible to detect every error. "Totalization" submenu Navigation Expert →...
  • Page 125 Universal Data Manager Anhang Description Enter the unit for the calculated quantity (e.g. "m³"). Only visible if totalization = yes User entry Text (max. 6 characters) Low flow cut off Navigation Expert → Application → Maths → Maths x → Totalization → Low flow cut off Direct access code: 400053-00x Examples: Maths 1: 400053-000;...
  • Page 126 Anhang Universal Data Manager User entry Number (max. 15 digits) Factory setting "Fault mode" submenu Navigation Expert → Application → Maths → Maths x → Fault mode Description Contains settings that specify how this channel is to behave in the event of an error (e.g. if an input channel has a cable open circuit or there is division by 0).
  • Page 127 Universal Data Manager Anhang Navigation Expert → Application → Signal analysis → Analysis x Direct access code: 44000x-000 Examples: Analysis 1: 440000-000; Analysis 4: 440003-000 Description For the set timeframe, determines the minimum, maximum and average value or quantities and operating times. If the "Externally controlled"...
  • Page 128 Anhang Universal Data Manager Description Reset analysis of a single channel. Note: should only be executed after the device has taken over the setup. Options Please select, Universal input x, Digital input x, Maths x, Set point x, Relay x Factory setting Please select Submenu "Limits - Set point x"...
  • Page 129 Universal Data Manager Anhang Navigation Expert → Application → Limits → Set point x → Identifier Direct access code: 450015-0xx Examples: Set point 1: 450015-000; Set point 30: 450015-029 Description Name of the set point for identification purposes. User entry Text (max.
  • Page 130 Anhang Universal Data Manager Factory setting Switches Navigation Expert → Application → Limits → Set point x → Switches Direct access code: 450006-0xx Examples: Set point 1: 450006-000; Set point 30: 450006-029 Description Switches the appropriate output in the limit value state. Options Not used, Relay x Factory setting...
  • Page 131 Universal Data Manager Anhang Navigation Expert → Application → Limits → Set point x → Event text LV on Direct access code: 450009-0xx Examples: Set point 1: 450009-000; Set point 30: 450009-029 Description This text (including date and time) is shown on the display and/or stored in the event log. Only available if "LV messages"...
  • Page 132 Anhang Universal Data Manager Options Normal, Alarm cycle Factory setting Normal Draw help line Navigation Expert → Application → Limits → Set point x → Draw help line Direct access code: 450013-0xx Examples: Set point 1: 450013-000; Set point 30: 450013-029 Description The user can configure whether this set point should be displayed in the graphic as a help line (in the color of the channel).
  • Page 133 Universal Data Manager Anhang Navigation Expert → Application → Signal groups → Group x → Identifier Direct access code: 460000-0xx Examples: Set point 1: 460000-000; Set point 30: 460000-029 Description Enter a name for these groups. User entry Text (max. 20 characters) Factory setting Group x Save cycle...
  • Page 134 Anhang Universal Data Manager Description Choose which input/calculate variable should be displayed in this group. Options Switched off, Universal input x, Digital input x, Maths x Factory setting Switched off Display Navigation Expert → Application → Signal groups → Group x → Display Direct access code: 460004-00x Examples: Group 1: 460004-000;...
  • Page 135 Universal Data Manager Anhang Display red Navigation Expert → Application → Signal groups → Group x → Display red Direct access code: 460007-00x Examples: Group 1: 460007-000; Group 4: 460007-003 Description Choose which input/calculate variable should be displayed in this group. Options Switched off, Universal input x, Digital input x, Maths x Factory setting...
  • Page 136 Anhang Universal Data Manager Options Instantaneous value/state, Analysis x, Totalizer, Everything Factory setting Instantaneous value/state Display violet Navigation Expert → Application → Signal groups → Group x → Display violet Direct access code: 460011-00x Examples: Group 1: 460011-000; Group 4: 460011-003 Description Choose which input/calculate variable should be displayed in this group.
  • Page 137 Universal Data Manager Anhang Navigation Expert → Application → Signal groups → Group x → Display Direct access code: 460014-0xx Examples: Group 1: 460014-000; Group 4: 460014-003 Description Please select what data from the selected channel should be displayed. Options Instantaneous value/state, Analysis x, Totalizer, Everything Factory setting Instantaneous value/state...
  • Page 138 Anhang Universal Data Manager Display Navigation Expert → Application → Signal groups → Group x → Display Direct access code: 460018-0xx Examples: Group 1: 460018-000; Group 4: 460018-003 Description Please select what data from the selected channel should be displayed. Options Instantaneous value/state, Analysis x, Totalizer, Everything Factory setting...
  • Page 139 Universal Data Manager Anhang Description Contains settings required if alarms are to be transmitted by e-mail. Test the e-mail settings under Diagnostics → Simulation → E-mail. SMTP host Navigation Expert → Application → E-mail → SMTP host Direct access code: 510062-000 Description Enter your SMTP host here.
  • Page 140 Anhang Universal Data Manager Navigation Expert → Application → E-mail → User name Direct access code: 510066-000 Description Configure the user name of the e-mail account here. If necessary, contact your network administrator or e-mail provider. User entry Text (max. 60 characters) "E-mail addresses"...
  • Page 141 Universal Data Manager Anhang Factory setting Not used "On/off messages" submenu Navigation Expert → Application → E-mail → On/off messages Description Specify who should receive e-mails when "on"/"off" messages occur (for digital inputs or maths channels). Only for inputs where "Save event" is set to "Yes". Recipient x Navigation Expert →...
  • Page 142 Anhang Universal Data Manager Description Specify who should receive e-mails when maintenance is required (Mxxx messages). Recipient x Navigation Expert → Application → E-mail → Maintenance required → Recipient x Direct access code: 510130-00x Recipient 1: 510130-000; Recipient 2: 510130-001 Description Select who should receive the email.
  • Page 143 Universal Data Manager Anhang "Diagnosis list" submenu Navigation Expert → Diagnostics → Diagnosis list Description All pending diagnosis messages are output. "Event log" submenu Navigation Expert → Diagnostics → Event log Description Events such as alarm set point infringement and power failure are listed in the correct time sequence.
  • Page 144 Anhang Universal Data Manager Description Displays the order code. The order code indicates the attribute of all the features of the product structure for the device and thus uniquely identifies the device. It can also be found on the nameplate. Uses of the order code •...
  • Page 145 Universal Data Manager Anhang Navigation Expert → Diagnostics → Device information → Manufacturer ID Direct access code: 000022-000 Description Displays the manufacturer ID. Manufacturer name Navigation Expert → Diagnostics → Device information → Manufacturer name Direct access code: 000023-000 Description Displays the manufacturer name.

  • Page 146: Index

    Index Universal Data Manager Index 0 … 9 Decimal separator (parameter) ....68 Declaration of Conformity ..... . 8 1 hour= (parameter) .
  • Page 147 Universal Data Manager Index Fieldbus (parameter) ......83 Firmware (parameter) ..... . . 145 Occurrence (parameter) .
  • Page 148 Index Universal Data Manager Set point code (parameter) ....76 Web server ....... . 37 Setup (parameter) .
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  • Page 150 ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l info@acs-controlsystem.de...
  • Page 151 ACS-CONTROL-SYSTEM GmbH l Lauterbachstr. 57 l D-84307 Eggenfelden l www.acs-controlsystem.de l info@acs-controlsystem.de...
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