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Nice RS 500 AC Installer's Instructions

For up to 500kg spring balanced industrial roller shutter doors
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NICE iDoor RS 500 AC INSTALLER 2022_001_003 (03334-000)
Installer Instructions
RS 500 AC
For up to 500kg Spring Balanced
Industrial Roller Shutter Doors
www.niceforyou.com/za

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Summary of Contents for Nice RS 500 AC

  • Page 1 NICE iDoor RS 500 AC INSTALLER 2022_001_003 (03334-000) Installer Instructions RS 500 AC For up to 500kg Spring Balanced Industrial Roller Shutter Doors www.niceforyou.com/za...
  • Page 2 Page 20 Nice RS 500 Basic kit usage instructions. Page 21 Nice RS 500 AC MCU Kit connections. Nice RS 500 AC Main Control Unit - Programming and setup. Page 22 Control card legend and wiring. Page 23 Control card specifications.
  • Page 3 All Nice Group SA (Pty) Ltd garage door operators are supplied with a sealed 15A safety plug on lead for use in an electrical code of practice approved plug point. Do not extend, modify or replace the plug lead unless duly qualified as an electrician.

  • Page 4: Technical Specifications

    Before removing the battery from the system the household mains must be disconnected. In the case of the motor unit being removed and scrapped, the battery must be removed first. Technical specifications. Technical Data RS 500 AC Basic RS 500 AC MCU Kit Maximum door mass. 500kg 500kg Maximum door travel.

  • Page 5: Component Identification And Descriptions

    Electric motor and gearbox Drive chain Clutch assembly fastening screws (x4) Secondary sprocket hub Hand operation chain Side plate mounting bracket 220v 15A power lead with moulded M type plug-top Operator mounting bracket Component dimensions. RS 500 AC Operator 137.20 196.24...
  • Page 6 247mm Secondary sprocket 80mm Hub options Option 1 Option 2 Option 3 Option 4 20mm ID Hub 25mm ID Hub 30mm ID Hub 35mm ID Hub 6mm x 6mm key 8mm x 7mm key 8mm x 7mm key 10mm x 8mm key Side plate and operator mounting brackets 10.2...
  • Page 7 Where to position the equipment Liquid ingress: The Nice iDoor RS products are not designed for external use. They are not water tight as there are sensitive electronic and electrical circuits that require uninhibited airflow to remain cool and dry.

  • Page 8: Installing The Hardware

    Installing the hardware. 1. Remove all studs and previous crank parts. 2. Position and weld side plate bracket (#1) onto side plate.
  • Page 9 3. Roughly position and bolt operator bracket (#2) onto side plate bracket (#1) using the bolt holes provided. 4. Check alignment and position of the 2 x brackets. If satisfied, weld them together.
  • Page 10 5. Raise the operator up to the operator mounting bracket (#2), align the fastening points with the 2 x fixed studs found on the bracket (#2). Finger-tighten the supplied machine nut (#7) onto the topmost mounting stud “B”. This will keep the operator in position safely, while you finish fastening the other 2 x mounting points.
  • Page 11 7. Install and lightly fasten 1 x Nylock nut with a washer (#9) onto the last mounting stud. 8. Replace the previously installed machine nut on mounting stud “B” with the third Nylock nut (#9). Lightly tightened.
  • Page 12 9. Select correct size hub (#3). Remove the M8 bolts and assemble the hub onto the secondary sprocket (#5) using the same M8 bolts. (Tighten firmly) The secondary sprocket can be orientated either way to suit the best alignement with the primary sprocket.
  • Page 13 11. If a keyway is present on the drum shaft, install the supplied key (#6). 12. Install the chain (#10) around the secondary (#5) and primary sprocket. Do it in such a way that the two ends of the chain are easily accessible, for the master link set (#11) installation. If necessary, the chain can be shortened using a chain breaker.
  • Page 14 13. Install the master link set (#11). Take care to note that the master link retaining clip “F” is correctly installed in the grooves “G” of the master link pins with the master link side plate “H” beneath it. 14. Partially loosen the nylock nuts on all 3 x operator mounting points “B, C, D” so that it is easy to slide the operator towards or away from the drum shaft.
  • Page 15 15. With the secondary sprocket and hub assembly idling freely on the drum shaft, use the hand operated chain “K” to raise and lower the door +/- 1m. This will allow the secondary sprocket and chain, to self-align. Down 16. When satisfied that the chain alignment is true around the sprockets, lock the hub onto the drum shaft by tightening the grub screws “J”...
  • Page 16 Setting up the ends of travel limits. (The limit switches are set to the middle of travel ex-factory) 1. Double check that both limit daisywheels are in the centre of travel. As shown here. 2. Using the hand operated chain, crank the shutter fully closed. Down...
  • Page 17 3. Raise the daisywheel locking plate “L”. With the locking plate clear, adjust the closed limit daisywheel until it actuates the closed limit switch lever “M”. (The closed limit switch will be the one the daisywheels are nearest to after cranking the shutter closed) 4.
  • Page 18 5. Raise the limit daisywheel locking plate “L”. With the locking plate clear, adjust the open limit daisywheel until it actuates the open limit switch lever “N”. (The open limit switch will be the one the daisywheels are nearest to after cranking the shutter open)

  • Page 19: Electrical Installation

    Nice RS 500 AC Basic Kit. In the case of the Nice RS 500 AC basic kit that only makes use of the Up/Stop/Down wall console, Simply plug the wall console plug into the mating plug on the operator loom.
  • Page 20 Nice RS 500 AC Basic kit usage instructions. To open the shutter, hold the UP button. ( ) The shutter will stop running if the button is released Up button To stop the shutter, hold the STOP button. ( ) To use the Up or Down buttons again, release Stop.
  • Page 21 Nice RS 500 AC MCU Kit. In the case of the Nice RS 500 AC MCU kit that makes use of the AC1-U control card, plug the MCU loom plug into the mating plug on the operator loom. The wall console loom can be plugged into the mating plug on the MCU.
  • Page 22 LAMP...
  • Page 23 Control Card Technical Specifications: Power Supply voltage. 220V AC Motor Voltage 220V AC Motor Power (Max) 900W Auxiliary Output Voltage 12v DC Auxiliary Output Current 230mA LED Indications: Shutter Open Shutter Closed Flashing Slowly Shutter Moving Flashing Fast Shutter stopped Partional Open Dipswitch Designation In Normal Operating State: Dipswitch 1 Auto-close off.
  • Page 24 Setting up the RX2 MICRO-RC (Click here to watch the video demonstration: https://youtu.be/2IXTNt2CBBA) Power supply: 11 – 15mA @ 5 – 30v DC. RX LED Flashes Definition Channels: 2 x FET outputs. Program TX button into CH1 Current limiting on output: 400mA.
  • Page 25 O/S/C mode using remote control To open the shutter, press and release the remote button. To stop the shutter, press and release the same remote button. STOP To close the shutter, press and release the same remote button.
  • Page 26 Auto-close mode. (O/S/C operation is still active in this mode) To open the shutter, press and release the remote button. When shutter reaches the open limit. If the beams are clear, the auto-close timer begins counting down. STOP sec. When the timer has expired, the shutter will begin closing.. sec.c.
  • Page 27 Open only + Auto-close mode. (Shutter closer only after timer expires) To open the shutter, press and release the remote button. While shutter is opening all triggers are ignored. While closing, any trigger causes the shutter to stop and return to the open position.
  • Page 28 All goods are warranted to be free of faulty components and manufacturing defects. Faulty goods will be repaired or replaced at the sole discretion of Nice Group SA (Pty) Ltd free of charge. Within the warranty period. This warranty is subject to the goods being returned to the premises of Nice Group SA (Pty) Ltd.