Graco LineLazer ES 1000 Operation - Repair - Parts

Graco LineLazer ES 1000 Operation - Repair - Parts

Airless line striper
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Operation, Repair, Parts
LineLazer
®
Airless Line Striper
For the application of line striping materials.
For professional use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations.
3300 psi (22.8 MPa, 228 bar) Maximum Operating Pressure
See page 4 for model information and approvals.
Important Safety Instructions
Read all warnings and instructions in this manual and in related manuals before using the equipment.
Be familiar with the controls and the proper usage of the equipment. Save these instructions.
Related Manuals in English:
Power Sonic Quick Guide (See QR Code below)
ES 1000
ES 2000
311254
Gun
311254
334599
Pump
310643
3A3428
Use only genuine Graco replacement parts.
The use of non-Graco replacement parts may void warranty.
ES 1000 / ES 2000 Lithium
Gun
Pump
Auto-Layout Application Methods
LineLazer ES 1000
3A9033A
EN
LineLazer ES 2000

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Summary of Contents for Graco LineLazer ES 1000

  • Page 1 Power Sonic Quick Guide (See QR Code below) ES 1000 ES 2000 311254 311254 334599 Pump 310643 Pump 3A3428 Auto-Layout Application Methods LineLazer ES 2000 LineLazer ES 1000 Use only genuine Graco replacement parts. The use of non-Graco replacement parts may void warranty.
  • Page 2: Parts Drawing - Es 1000

    Parts Drawing - ES 1000 Parts Drawing - ES 1000 Torque to 17-23 ft-lbs (23.0-31.1 N·m) Torque to 190-210 in-lbs (21.4-23.7 N·m) Torque to 18-22 in-lbs (2.0-2.4 N·m) Torque to 23-27 ft-lbs (31.1-36.6 N·m) Torque to 45-55 ft-lbs (61.0-74.5 N·m) 3A9033A Operation, Repair, Parts...
  • Page 3: Parts List - Es 1000

    Parts List - ES 1000 Parts List - ES 1000 Ref. Part Description Ref. Part Description 129601 SCREW, cap, btn hd, 3/8 x 1.25 17N763 FRAME, linestriper 17N451 CONTROL, assembly, LL ES 108851 WASHER, plain 867517 SCREW, hex head, 3/8-16 x 3.5” 101566 NUT, lock 17J135 COVER, control 193405 AXLE...
  • Page 4 Parts Drawing - ES 1000 Parts Drawing - ES 1000 Torque to 140-160 in-lbs (15.8-18.1 N·m) Torque to 30-35 in-lbs (3.4-4.0 N·m) Hammer tight Torque to 9-11 in-lbs (1.0-1.2 N·m) Torque to 20-25 in-lbs (2.3-2.8 N·m) 3A9033A Operation, Repair, Parts...
  • Page 5 Parts List - ES 1000 Parts List - ES 1000 Ref. Part Description Ref. Part Description 115099 WASHER, garden 17P496 COVER, inverter 117559 O-RING 125205 NUT, lock, nylon, 3/8-16 17N217 HOSE, coupled 24S022 MOTOR, electric 187651 STRAINER, 3/4-16 unf 129604 GROMMET, rubber 107254 SCREW, thd forming 17N444 GROMMET 221▲...
  • Page 6 Parts Drawing - ES 1000 Parts Drawing - ES 1000 Torque to 8-10 ft-lbs (10.8-13.6 N·m) see pg. 88 3A9033A Operation, Repair, Parts...
  • Page 7 Parts List - ES 1000 Parts List - ES 1000 Ref. Part Description Ref. Part Description 17M321 CABLE, red, dia .625 x 3 ft 25N794 INVERTER, power supply, 120V (includes 615) 25N793 INVERTER, power supply, 230V 17M323 CABLE, black, dia .625 x 3.5 ft 25U601 BATTERY, 12V lithium w/ cover (includes 614) 113796 SCREW, flanged, hex hd...
  • Page 8 Parts Drawing - ES 1000 Parts Drawing - ES 1000 Torque to 17-23 ft-lbs (23.0-31.1N·m) Torque to 190-210 in-lbs (21.4-23.7 N·m) Torque to 23-27 ft-lbs (31.1-36.6 N·m) Torque to 60-80 in-lbs (6.7-9.0 N·m) Torque to 17-23 ft-lbs (23.0-31.1 N·m) Torque to 35-45 ft-lbs (47.4-61.0 N·m) Torque to 365-385 in-lbs (41.2-43.4 N·m)
  • Page 9: Swivel Wheel Assembly

    Parts List - ES 1000 Parts List - ES 1000 Swivel Wheel Assembly Filter Ref. Part Description Ref. Part Description 101566 NUT, lock 17K166 MANIFOLD, filter 196179 FITTING, elbow, street 17E680 CAP, filter 112960 SCREW, cap, flng hd 15C766 TUBE, diffusion 111040 NUT, lock, insert, nylock, 5/16 243984 FILTER, fluid 18*‡...
  • Page 10 Parts Drawing - ES 1000 Parts Drawing - ES 1000 ti30465a Torque to 17-23 ft-lbs (23.0-31.1 N·m) Torque to 145-155 in-lbs (16.3-17.5 N·m) ti30466a 3A9033A Operation, Repair, Parts...
  • Page 11: Gun Holder And Arm

    Parts List - ES 1000 Parts List - ES 1000 Gun Holder and Arm Gun Trigger Ref. Part Description Ref. Part Description 101566 NUT, lock 114659 GRIP, handle 114982 SCREW, cap, flng hd 15F624 NUT, cable, gun 17N447 BRACKET, gun arm 198896 BLOCK, mounting 102040 NUT, lock, hex 245676 HANDLE...
  • Page 12 Parts Drawing - ES 1000 Parts Drawing - ES 1000 Torque to 18-22 in-lbs (2.0-2.4 N·m) Torque to 28-32 in-lbs (3.1-3.6 N·m) Torque to 45-55 ft-lbs (61.0-74.5 N·m) ti30487a 3A9033A Operation, Repair, Parts...
  • Page 13 Parts List - ES 1000 Parts List - ES 1000 Ref. Part Description Ref. Part Description 17N443 POTENTIOMETER 241105 CABLE 198650 SPACER, shaft 17J136 SCREW, hex, flange hd 17J126 BRACKET, shroud 113491 CLAMP, wire 17N419 BRACKET, switch 114659 GRIP, handle 102040 NUT, lock, hex 237686 GROUNDING, clip 15C973 GASKET...
  • Page 14 Voltage Meter Box, 120V (ES1000 & ES2000) Voltage Meter Box, 120V (ES1000 & ES2000) Torque to 8-11 in-lbs (0.9-1.2 N·m) Torque to 10-15 in-lbs (1.1-1.7 N·m) Torque to 2-4 in-lbs (0.2-0.4 N·m) 620a 624a 622a 626a 625a Voltage Meter Box, 230V (ES1000 & ES2000) Torque to 8-11 in-lbs (0.9-1.2 N·m) Torque to 10-15 in-lbs...
  • Page 15: Parts List

    Parts List Parts List Voltage Meter Box, 120V Voltage Meter Box, 230V Ref. Part Description Ref. Part Description 620a 17R015 PANEL, box, meter, voltage, 120V 620b 17N929 PANEL, box, meter, voltage, 230V 17N638 METER, volt, digital 17N638 METER, volt, digital 622a 25M487 KIT, repair, board, relay, 120V 622b 25M489 KIT, repair, board, relay, 230V 104714 SCREW, mach, pnh...
  • Page 16 Control Box, 120V (ES 1000) Control Box, 120V (ES 1000) Torque to 20-25 in-lbs (2.3-2.8 N·m) Torque to 12±2 in-lbs 650a (1.4 ± 2 N·m) Torque to 30-35 in-lbs (3.4-3.9 N·m) ti30522a Control Box, 230V (ES 1000) Torque to 20-25 in-lbs (2.3-2.8 N·m) Torque to 12±2 in-lbs 650b...
  • Page 17 Parts List Parts List Control Box, 120V (ES 1000) Control Box, 230V (ES 1000) Ref. Part Description Ref. Part Description 117501 SCREW, mach, slot hex wash hd 117501 SCREW, mach, slot hex wash hd 277229 COVER, control 277229 COVER, control 650a 25M490 BOX, control board, 120V, 650b 25M491 BOX, control board, 230V, includes 651, 652, 653, 654, 655,...
  • Page 18 Wiring Diagram - 120V (ES 1000) Wiring Diagram - 120V (ES 1000) 3A9033A Operation, Repair, Parts...
  • Page 19 Wiring Diagram - 230V (ES 1000) Wiring Diagram - 230V (ES 1000) 3A9033A Operation, Repair, Parts...
  • Page 20: Control Board Wiring Diagram

    Control Board Wiring Diagram Control Board Wiring Diagram 110/120V (ES 1000) MOTOR Potentiometer Pressure Transducer Black To Power Plug Green ti30332a 3A9033A Operation, Repair, Parts...
  • Page 21 Control Board Wiring Diagram 230V (ES 1000) NOTICE Heat from inductor coil of filter board may destroy wire insulation that comes in contact with it. Exposed wires could cause shorts and component damage. Bundle and tie loose wires so none lay in contact with inductor coil on the filter board.
  • Page 22: Parts Drawing - Es 2000

    Parts Drawing - ES 2000 Parts Drawing - ES 2000 Torque to 17-23 ft-lbs (23.0-31.1 N·m) Torque to 190-210 in-lbs (21.4-23.7 N·m) Torque to 18-22 in-lbs (2.0-2.4 N·m) Torque to 23-27 ft-lbs (31.1-36.6 N·m) Torque to 45-55 ft-lbs (61.0-74.5 N·m) 3A9033A Operation, Repair, Parts...
  • Page 23: Parts List - Es 2000

    Parts List - ES 2000 Parts List - ES 2000 Ref. Part Description Ref. Part Description 278723 GASKET, pail 17N763 FRAME, linestriper 124884 HOSE, cpld, 3/8 x 22’ 108851 WASHER, plain 114271 STRAP, retaining 101566 NUT, lock 108471 KNOB, pronged 193405 AXLE 115077 PAIL, plastic 198891 BRACKET...
  • Page 24 Parts Drawing - ES 2000 Parts Drawing - ES 2000 Torque to 25-30 ft-lbs (34-41 N·m) Torque to 30-35 in-lbs (3.4-4.0 N·m) Hammer tight Torque to 9-11 in-lbs (1.0-1.2 N·m) Torque to 40-45 in-lbs (4.5-5.1 N·m) Torque to 15-20 in-lbs (1.7-2.2 N·m) 3A9033A Operation, Repair, Parts...
  • Page 25 Parts List - ES 2000 Parts List - ES 2000 Ref. Part Description Ref. Part Description 115477 SCREW, mach, torx 17P496 COVER, inverter 117791 SCREW, cap 111040 NUT, lock, 5/16 CONTROL, board (includes 143, 125205 NUT, lock, nylon, 3/8-16 146, 147, 148) 16X770 SHEILD, pump rod 24P847 120V Models 106115 WASHER, lock...
  • Page 26 Parts Drawing - ES 2000 Parts Drawing - ES 2000 Torque to 8-10 ft-lbs (10.8-13.6 N·m) see page 88 3A9033A Operation, Repair, Parts...
  • Page 27 Parts List - ES 2000 Parts List - ES 2000 Ref. Part Description Ref. Part Description 17M321 CABLE, red, dia .625 x 3 ft 25N794 INVERTER, power supply, 120V (includes 615) 25N793 INVERTER, power supply, 230V 17N994 HARNESS, wire, volt motor power 25U601 BATTERY, 12V lithium 17M323 CABLE, black, dia .625 x 3.5 ft 113796 SCREW, flanged, hex hd...
  • Page 28 Parts Drawing - ES 2000 Parts Drawing - ES 2000 Torque to 35-45 ft-lbs (47.4-61.0 N·m) Torque to 190-210 in-lbs (21.4-23.7 N·m) Torque to 365-385 in-lbs (41.2-43.4 N·m) Torque to 25-30 in-lbs (2.8-3.3 N·m) 3A9033A Operation, Repair, Parts...
  • Page 29 Parts List - ES 2000 Parts List - ES 2000 Part Description Part Description 114708 SPRING, compression 196179 FITTING, elbow 196181 FITTING, nipple 17K166 MANIFOLD 15G563 HANDLE, valve 287285 CAP, filter (includes 54, 56) 116424 NUT, cap 15C766 TUBE, diffusion 193709 SEAT, valve 25A465 FILTER, fluid 193710 SEAL, seat, valve...
  • Page 30 Parts Drawing - ES 2000 Parts Drawing - ES 2000 Torque to 17-23 ft-lbs (23.0-31.1N·m) Torque to 190-210 in-lbs (21.4-23.7 N·m) Torque to 23-27 ft-lbs (31.1-36.6 N·m) Torque to 60-80 in-lbs (6.7-9.0 N·m) Torque to 17-23 ft-lbs (23.0-31.1 N·m) 3A9033A Operation, Repair, Parts...
  • Page 31 Parts List - ES 2000 Parts List - ES 2000 Swivel Wheel Assembly Ref. Part Description Ref. Part Description ‡ 15J603 487* SPACER, round 101566 NUT, lock ‡ 120476 BOLT, shoulder 488* 112960 SCREW, cap, flng hd ‡ 17H486 DISK, adjuster, assembly 489* 111040 NUT, lock, insert, nylock, 5/16 ‡...
  • Page 32 Parts Drawing - ES 2000 Parts Drawing - ES 2000 Torque to 17-23 ft-lbs (23.0-31.1 N·m) Torque to 18-22 in-lbs (2.0-2.4 N·m) 3A9033A Operation, Repair, Parts...
  • Page 33 Parts List - ES 2000 Parts List - ES 2000 Gun Holder and Arm Gun Trigger Part Description Part Description 101566 NUT, lock 25A488 CABLE, gun, manual (includes 126, 114982 SCREW, cap, flng hd 151) 17H528 BRACKET, gun arm 245798 HOSE, coupled 1/4” x 7’ 17J407 ARM, extension, bar 15F624 NUT, cable, gun (knurled) 17J424 BAR, height adjustment, assy...
  • Page 34 Parts Drawing - ES 2000 Parts Drawing - ES 2000 Torque to 18-22 in-lbs (2.0-2.4 N·m) Torque to 28-32 in-lbs (3.1-3.6 N·m) Torque to 45-55 ft-lbs (61.0-74.5 N·m) 3A9033A Operation, Repair, Parts...
  • Page 35 Parts List - ES 2000 Parts List - ES 2000 Ref. Part Description Ref. Part Description 25A487 KIT, repair, gun cable, auto 17J125 BRACKET, slide 107257 SCREW, thd forming 17J136 SCREW, hex, flange hd 25N791 BOX, control assy 113491 CLAMP, wire 17V520 LABEL, USB CONTROL, auto, assembly 17Z084 BOARD, assy, USB (includes 204,...
  • Page 36: Distance Sensor Replacement (Es 2000)

    Distance Sensor Replacement (ES 2000) Distance Sensor Replacement (ES 2000) 1. Remove wheel (17) from LineLazer. 3. Roll o-ring (266) onto distance sensor (198), then install using wire clamp (200) and screw (199) 2. Remove screw (199), wire clamp (200) and distance sensor (198).
  • Page 37 Wiring Diagram - 120V (ES 2000) Wiring Diagram - 120V (ES 2000) 3A9033A Operation, Repair, Parts...
  • Page 38 Control Board Wiring Diagram Control Board Wiring Diagram 110/120V (ES 2000) 3A9033A Operation, Repair, Parts...
  • Page 39 Control Board Wiring Diagram 230V (ES 2000) NOTICE Heat from inductor coil of filter board may destroy wire insulation that comes in contact with it. Exposed wires could cause shorts and component damage. Bundle and tie loose wires so none lay in contact with inductor coil on the filter board.
  • Page 40 Wiring Diagram - 230V (ES 2000) Wiring Diagram - 230V (ES 2000) 3A9033A Operation, Repair, Parts...
  • Page 41: World Key Symbol

    World Key Symbol World Key Symbol 3A9033A Operation, Repair, Parts...
  • Page 42: Technical Specifications

    Technical Specifications Technical Specifications LineLazer ES 1000 Lithium U.S. Metric Dimensions Height (with handle bar down) Unpackaged - 44.5 in. Unpackaged - 113.03 cm Packaged - 53.0 in. Packaged - 134.62 cm Width Unpackaged - 34.25 in. Unpackaged - 86.99 cm Packaged - 39.0 in.
  • Page 43 Technical Specifications LineLazer ES 2000 Lithium U.S. Metric Dimensions Height (with handle bar down) Unpackaged - 44.5 in. Unpackaged - 113.03 cm Packaged - 53.0 in. Packaged - 134.62 cm Unpackaged - 34.25 in. Unpackaged - 86.99 cm Width Packaged - 39.0 in. Packaged - 99.06 cm Length Unpackaged - 68.75 in.
  • Page 44 Technical Specifications LineLazer ES 1000 Lithium & ES 2000 Lithium (All Models) DC Input Nominal Input Voltage 12.0Vdc Minimum Start Voltage 10.0Vdc Low Battery Alarm 11.0Vdc Low Battery Trip 10.5Vdc High Voltage Alarm & Fault 16.0Vdc High DC Input Recovery 15.5Vdc...
  • Page 45: California Proposition

    California Proposition 65 LineLazer ES 1000 Lithium & ES 2000 Lithium (All Models) Batteries Nominal Battery Pack Voltage 12 VDC Quantity ES 1000: 1 or 2 ES 2000: 2 Type Lithium (LiPO4) Voltage (Nominal) 12 VDC Dimensions 12.99” x 6.73” x 8.46”...
  • Page 46: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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Linelazer es 2000

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