Installation Instructions Double Serial Interface Kit (for EasyCoder PF2i, PF4i, PF4ci, PM4i, PX4i and PX6i)
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Th e information contained herein is proprietary and is provided solely for the purpose of allowing customers to operate and service Intermec- manufactured equipment and is not to be released, reproduced, or used for any other purpose without written permission of Intermec.
Introduction Th is chapter describes the Double Serial Interface Kit for EasyCoder PF2/4i-, PM4i-, and PX4/6i-series printers. Double Serial Interface Kit Installation Instructions...
Printer Firmware Th e printer must be fi tted with Intermec Fingerprint v8.00 (or later). For some combinations of two interface boards in EasyCoder PM4i and PX4/6i printers, Fingerprint v8.30 (or later) is required. Th is kit does not work with IPL.
Physical Installation Th is chapter describes how to physically install the Double Serial Interface Kit in an EasyCoder PF2/4i-, PM4i-, or PX4/6i-series printer. Take precautions against electrostatic discharges, for example by wearing grounded bracelets. Double Serial Interface Kit Installation Instructions...
Th e electronic compartment contains wires and compo- nents with dangerous voltage (up to 380V). Make sure that the printer is switched off and the power cord is discon- nected before the left-hand cover is removed. • Open the right-hand door.
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• Remove the two #T10 Torx screws that hold the interface cover plate. Remove the cover plate. • Save the cover plate for possible later use. Keep the screws. • Remove the #T20 Torx screw fi tted on the hexagonal spacer at the CPU board.
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• Insert the interface board with the component side facing right, as seen from behind. • Attach the interface board to the printer’s rear plate using the two screws left over when you removed the original cover plate. • Using the #T20 Torx screw you previously removed, attach the inter- face board to the hexagonal spacer on the CPU board.
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UARTB RS232: IC21, J6A RS422: IC22, J6B, J7, J8 20MACL: IC23, IC24, J5 J9*, J10* *: TRANSM.=J9, RECEIV.=J10 PASSIVE=B, ACTIVE=A+C RS232: IC11, J2A RS422: IC12, J3, J4 RS485: IC13, J1, J4* *: IF END OF CABLE UARTA • Th e fl at cable should run as illustrated below. Double Serial Interface Kit Installation Instructions Chapter 2 —...
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Take care so the console cable runs above the ribbon motor (if any) and does not become entangled in the headlift mechanism. • Connect the communication cables to the connectors on the printer’s rear plate. • Connect the power cord and switch on the power.
• Switch off the printer and disconnect the power cord. • Disconnect all communication cables. • Turn the printer over so it rests on its left-hand cover. Use a soft cloth or similar to avoid scratches. • Open the right-hand door.
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Chapter 2 — Physical Installation • Remove the two #T10 Torx screws that hold the cover plate. Always start with the inner one. Remove the cover plate. • Save the cover plate for possible later use. Keep the screws. • Remove the #T20 Torx screw fi tted on the hexagonal spacer at the center of the CPU board.
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• Insert the interface board with the component side facing right, as seen from behind. • Attach the interface board to the printer’s rear plate using the two screws left over when you removed the original cover plate. • Using the #T20 Torx screw you previously removed, attach the inter- face board to the hexagonal spacer on the CPU board (see next page).
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• In case of two interface boards, the fl at cable should run as illustrated below. • Put back the cover over the electronics compartment. • Connect the console cable to J50 on the CPU board and put back the cover over the electronics compartment.
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Chapter 2 — Physical Installation Allowed interface combinations (Fingerprint v8.30 or later) Left-hand slot Ports Double Serial uart2: + uart3: Double Serial uart2: + uart3: Double Serial uart2: + uart3: Double Serial uart2: + uart3: Serial/Industrial uart2: Serial/Industrial uart2: Serial/Industrial uart2: Serial/Industrial uart2:...
Th e electronics compartment contains high voltage compo- nents and wires. Do not open the electronics compartment before the printer is safely disconnected from any AC supply. • Remove the one or two cover plates depending on how many interface boards you are going to install.
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Illustration shows installation of one IEEE 1284 and one Double Serial interface board. • Installation of one board: Attach the interface board in the innermost slot in the printer’s rear plate using the two screws left over when you removed the original cover plate. Using the #T20 Torx screw you previously removed, attach the interface board to the hexagonal spacer at the center of the CPU board.
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P1 on the interface board, as illustrated below. • Th e fl at cable should run as illustrated below. • Put back the cover over the electronics compartment. • Connect the communication cables to the connectors on the printer’s rear plate. Double Serial Interface Kit Installation Instructions...
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Chapter 2 — Physical Installation • Connect the power cord and switch on the power. • In case the interface board provides additional serial communication ports, enter the Setup Mode to set the proper communication param- eters for these ports. Allowed interface combinations (Fingerprint v8.30 or later) Left-hand slot Ports...
Th is chapter describes how to modify the interface board for RS-232 non-isolated (standard), RS-422 isolated/full duplex, or RS-485 isolated/half duplex on the "uart2:", "uart3:", or "uart4:" port and explains the confi guration of the interface connector. Th e connector is marked “UART A” on the interface board.
Chapter 3 — Serial Interfaces "uart2:", "uart3:", and "uart4:" RS-232 Non-isolated (standard) Strap fi tted on J2 A RS-232 circuit fi tted on IC11 IC23 UARTB IC24 RS232: IC21, J6A RS422: IC22, J6B, J7, J8 20MACL: IC23, IC24, J5 J9*, J10* *: TRANSM.=J9, RECEIV.=J10 PASSIVE=B, ACTIVE=A+C RS232: IC11, J2A...
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Chapter 3 — Serial Interface "uart2:", "uart3:", and "uart4:" Connector Confi guration (RS-232 on "uart2:", "uart3:", or "uart4:") DB-9 socket Signal – +5V (0.5 RS-232 socket as seen from the outside. Double Serial Interface Kit Installation Instructions Meaning External +5VDC max 500 mA (automatic switch- off...
Chapter 3 — Serial Interfaces "uart2:", "uart3:", and "uart4:" RS-422 Isolated, Full Duplex (reconfi guration required) Remove strap on J2 A Fit straps on J3 and J4 Remove RS-232 circuit on IC11 Fit RS-422 circuit Th e RS-422 circuit is available as a spare part, see the on IC12 Spare Parts Catalog.
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Chapter 3 — Serial Interface "uart2:", "uart3:", and "uart4:" Connector Confi guration (RS-422 Isolated on "uart2:", "uart3:", or "uart4:") DB-9 socket Signal +TXD +RXD – GNDE -RXD -TXD – GNDE -TXD +RXD -RXD +TXD +5V (0.5 A) if GND strap fitted RS-422 socket as seen from the outside.
Chapter 3 — Serial Interfaces "uart2:", "uart3:", and "uart4:" RS-485 Isolated, Half Duplex (reconfi guration required) Remove strap on J2 A Remove RS-232 circuit on IC11 Fit RS-485 driver circuit on IC13 Fit strap on J4 if end of cable (terminator) Fit strap on J1 Th e RS-485 circuit is available as a spare part, see the...
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Chapter 3 — Serial Interface "uart2:", "uart3:", and "uart4:" Connector Confi guration (RS-485 Isolated on "uart2:" only) DB-9 socket Signal +DATA – – GNDE – – -DATA – GNDE -DATA +DATA +5V (0.5 A) if GND strap fitted RS-422 socket as seen from the outside. Note: Th e increased use of LAN networks has made the RS- 485 interface somewhat obsolete, because RS-485 requires a special communication protocol and a dedicated wiring system...
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Chapter 3 — Serial Interfaces "uart2:", "uart3:", and "uart4:" Double Serial Interface Kit Installation Instructions...
Th is chapter describes how to modify the interface board for RS-232 non-isolated (standard), RS-422 non-isolated/full duplex, or 20 mA current loop on the "uart3:", "uart4:", and "uart5:" port and explains the confi guration of the interface connector. Th e con- nector is marked “UART B”...
Chapter 4 — Serial Interface "uart3:", "uart4:", and "uart5:" RS-232 Non-isolated (standard) Strap fi tted on J6 A RS-232 circuit fi tted on IC21 IC23 UARTB IC24 RS232: IC21, J6A RS422: IC22, J6B, J7, J8 20MACL: IC23, IC24, J5 J9*, J10* *: TRANSM.=J9, RECEIV.=J10 PASSIVE=B, ACTIVE=A+C RS232: IC11, J2A...
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Chapter 4 — Serial Interface "uart3:", "uart4:", and "uart5:" Connector Confi guration (RS-232 on "uart3:", "uart4:", or "uart5:") DB-9 socket Signal – +5V (0.5 RS-232 socket as seen from the outside. Double Serial Interface Kit Installation Instructions Meaning External +5VDC max 500 mA (automatic switch- off...
Chapter 4 — Serial Interface "uart3:", "uart4:", and "uart5:" RS-422 Non-isolated, Full Duplex (reconfi guration required) Move strap from J6 A to J6 B Fit straps on J7 and J8 Fit RS-422 circuit on IC22 Remove RS-232 circuit from IC21 Th e RS-422 circuit is available as a spare part, see the Spare Parts Catalog.
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Chapter 4 — Serial Interface "uart3:", "uart4:", and "uart5:" Connector Confi guration (RS-422 Non-isolated on "uart3:", "uart4:", or "uart5:") DB-9 socket Signal +TXD +RXD – GNDE -RXD -TXD – -TXD +RXD -RXD +TXD +5V (0.5 A) RS-422 socket as seen from the outside. Double Serial Interface Kit Installation Instructions Meaning External +5VDC max 500 mA (automatic switch-off...
Chapter 4 — Serial Interface "uart3:", "uart4:", and "uart5:" 20 mA Current Loop (reconfi guration required) Remove strap from J6 A Fit strap on J10 if printer is receiver: A+C = active B = passive Fit strap on J9 if printer is...
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Chapter 4 — Serial Interface "uart3:", "uart4:", and "uart5:" Connector Confi guration (20 mA Current Loop on "uart3:", "uart4:", or "uart5:") DB-9 socket Signal +TXD +RXD – GNDE -RXD -TXD – -TXD +RXD -RXD +TXD +5V DC if GND strap fitted 20 mA Current Loop socket as seen from the outside.
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Chapter 4 — Serial Interface "uart3:", "uart4:", and "uart5:" Double Serial Interface Kit Installation Instructions...
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Intermec Technologies Corporation Corporate Headquarters 6001 36th Avenue West Everett, WA 98203 tel 425.348.2600 fax 425.355.9551 www.intermec.com Double Serial Interface Kit Installation Instructions *1-960592-01* *1-960592-01*...
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