Kickback And Related Warnings - Porter-Cable PCCG400 Instruction Manual

20v max* 4‑1/2" (115 mm) grinder
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f ) Threaded mounting of accessories must match
the grinder spindle thread. For accessories
mounted by flanges, the arbor hole of the
accessory must fit the locating diameter of the
flange. Accessories that do not match the mounting
hardware of the power tool will run out of balance,
vibrate excessively and may cause loss of control.
g ) Do not use a damaged accessory. Before each use
inspect the accessory such as abrasive wheels for
chips and cracks, backing pad for cracks, tear or
excess wear, wire brush for loose or cracked wires.
If power tool or accessory is dropped, inspect
for damage or install an undamaged accessory.
After inspecting and installing an accessory,
position yourself and bystanders away from the
plane of the rotating accessory and run the power
tool at maximum no‑load speed for one minute.
Damaged accessories will normally break apart during
this test time.
h ) Wear personal protective equipment. Depending
on application, use face shield, safety goggles or
safety glasses. As appropriate, wear dust mask,
hearing protectors, gloves and workshop apron
capable of stopping small abrasive or workpiece
fragments. The eye protection must be capable
of stopping flying debris generated by various
operations. The dust mask or respirator must be
capable of filtrating particles generated by your
operation. Prolonged exposure to high intensity noise
may cause hearing loss.
i ) Keep bystanders a safe distance away from work
area. Anyone entering the work area must wear
personal protective equipment. Fragments of
workpiece or of a broken accessory may fly away and
cause injury beyond immediate area of operation.
j ) Hold the power tool by insulated gripping
surfaces only, when performing an operation
where the cutting accessory may contact hidden
wiring. Contact with a "live" wire will also make
exposed metal parts of the power tool "live" and could
give the operator an electric shock.
k ) Never lay the power tool down until the accessory
has come to a complete stop. The spinning
accessory may grab the surface and pull the power tool
out of your control.
l ) Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory
could snag your clothing, pulling the accessory into
your body.
m ) Regularly clean the power tool's air vents. The
motor's fan will draw the dust inside the housing and
excessive accumulation of powdered metal may cause
electrical hazards.
n ) Do not operate the power tool near flammable
materials. Sparks could ignite these materials.
o ) Do not use accessories that require liquid
coolants. Using water or other liquid coolants may
result in electrocution or shock.
p ) Use clamps or another practical way to secure
and support the workpiece to a stable platform.
Holding the work by hand against your body leaves it
unstable and may lead to loss of control.

Kickback and Related Warnings

Kickback is a sudden reaction to a pinched or snagged rotating
wheel, backing pad, brush or any other accessory. Pinching or
snagging causes rapid stalling of the rotating accessory which
in turn causes the uncontrolled power tool to be forced in the
direction opposite of the accessory's rotation at the point of
the binding.
For example, if an abrasive wheel is snagged or pinched by the
workpiece, the edge of the wheel that is entering into the pinch
point can dig into the surface of the material causing the wheel
to climb out or kick out. The wheel may either jump toward or
away from the operator, depending on direction of the wheel's
movement at the point of pinching. Abrasive wheels may also
break under these conditions.
Kickback is the result of tool misuse and/or incorrect operating
procedures or conditions and can be avoided by taking proper
precautions as given below:
a ) Maintain a firm grip on the power tool and
position your body and arm to allow you to resist
kickback forces. Always use auxiliary handle, if
provided, for maximum control over kickback or
torque reaction during start up. The operator can
control torque reaction or kickback forces, if proper
precautions are taken.
b ) Never place your hand near the rotating
accessory. Accessory may kickback over your hand.
c ) Do not position your body in the area where
power tool will move if kickback occurs. Kickback
will propel the tool in direction opposite to the wheel's
movement at the point of snagging.
d ) Use special care when working corners, sharp
edges etc. Avoid bouncing and snagging the
accessory. Corners, sharp edges or bouncing have a
tendency to snag the rotating accessory and cause loss
of control or kickback.
e ) Do not attach a saw chain woodcarving blade
or toothed saw blade. Such blades create frequent
kickback and loss of control.
Safety Warnings Specific for Grinding
Operations
a ) Use only wheel types that are recommended for
your power tool and the specific guard designed
for the selected wheel. Wheels for which the power
tool was not designed cannot be adequately guarded
and are unsafe.
b ) The grinding surface of center depressed wheels
must not be mounted below the plane of the
guard lip. An improperly mounted wheel that
projects through the plane of the guard lip cannot be
adequately protected.
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