Operation; Installing And Removing The Battery Pack; Wire Brushing - Porter-Cable PCCG400 Instruction Manual

20v max* 4‑1/2" (115 mm) grinder
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Be sure the backing and threaded locking flange are
mounted correctly. Follow the instructions given in the
Accessories Chart.
Make sure the disc or wheel rotates in the direction of the
arrows on the accessory and the tool.
Do not use a damaged accessory. Before each use
inspect the accessory such as abrasive wheels for chips
and cracks, backing pad for cracks, tear or excess wear,
wire brush for loose or cracked wires. If power tool or
accessory is dropped, inspect for damage or install an
undamaged accessory. After inspecting and installing
an accessory, position yourself and bystanders away
from the plane of the rotating accessory and run the
power tool at maximum no‑load speed for one minute.
Damaged accessories will normally break apart during
this test time.
Install and tighten the auxiliary handle.

OPERATION


WARNING: To reduce the risk of serious personal
injury, turn unit off and remove the battery pack
before making any adjustments or removing/
installing attachments or accessories. An
accidental start‑up can cause injury.

Installing and Removing the Battery Pack

(Fig. E)

WARNING: Ensure the tool/appliance is in the off
position before inserting the battery pack.
nOTE: For best results, make sure you use a fully charged
4.0 ah battery pack.
To install the battery pack 
battery pack with the rails inside the tool's handle and slide
it into the handle until the battery pack is firmly seated in the
tool and ensure that it does not disengage.
To remove the battery pack from the tool, press the release
button 
 2 
and firmly pull the battery pack out of the tool
handle. Insert it into the charger as described in the charger
section of this manual.
Proper Hand Position (Fig. F)

WARNING: To reduce the risk of serious personal
injury, ALWAYS use proper hand position as shown.

WARNING: To reduce the risk of serious personal
injury, ALWAYS hold securely in anticipation of a
sudden reaction.
Proper hand position requires one hand on the main
handle 
and the other hand on the auxilliary handle 
 22 
shown in Figure F.
Paddle Switch (Fig. A)

CAUTION: Hold the auxiliary handle and body of the
tool firmly to maintain control of the tool at start up
and during use and until the wheel or accessory stops
rotating. Make sure the wheel has come to a complete
stop be fore laying the tool down.

CAUTION: Before connecting the tool to a power
source, depress and release the paddle switch once
without depressing the lock‑on lever to ensure that the
 1 
into the tool handle, align the
switch is off. Depress and release the paddle switch as
described above after any interruption in power supply
to the tool, such as the activation of a ground fault
interrupter, throwing of a circuit breaker, accidental
unplugging, or power failure. If the paddle switch is
locked on, the tool will start unexpectedly when it
is reconnected.
nOTE: To reduce unexpected tool movement, do not switch
the tool on or off while under load conditions. Allow the
grinder to run up to full speed before touching the work
surface. Lift the tool from the surface before turning the tool
off. Allow the tool to stop rotating before putting it down.
1. To turn the tool on, push the lock‑off lever 
the back of the tool, then depress the paddle switch 
The tool will run while the switch is depressed.
2. Turn the tool off by releasing the paddle switch.
Spindle Lock (Fig. A)
The spindle lock button 
from rotating when installing or removing wheels. Operate
the spindle lock only when the tool is turned off, the battery
is removed and has come to a complete stop.
NOTICE: To reduce the risk of damage to the tool, do
not engage the spindle lock while the tool is operating.
Damage to the tool will result and attached accessory
may spin off possibly resulting in injury.
To engage the lock, depress the spindle lock button
and rotate the spindle until you are unable to rotate the
spindle further.
Surface Grinding, Sanding and

Wire Brushing


CAUTION: Always use the correct guard per the
instructions in this manual.
nOTE: If the wheel spins after the clamp nut is tightened,
check the orientation of the threaded clamp nut. If a thin
wheel is installed with the pilot on the clamp nut against the
wheel, it will spin because the height of the pilot prevents
the clamp nut from holding the wheel.
To perform work on the surface of a workpiece:
1. Allow the tool to reach full speed before touching the
tool to the work surface.
2. Apply minimum pressure to the work surface, allowing
the tool to operate at high speed. Material removal rate is
greatest when the tool operates at high speed.
, as
 7 
3. Maintain an appropriate angle between the tool
and work surface. Refer to the chart according to
particular function.
 11 
is provided to prevent the spindle
 4 
English
toward
 10 
.
11

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Pccg400b

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