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tayco Switch Installation Manual

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installation guide
June 2019

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Summary of Contents for tayco Switch

  • Page 1 Switch installation guide June 2019...
  • Page 2 Installation Service toll free I 1.800.675.4092 Mon - Fri I 8:30 am – 5:00 pm EST www.tayco.com...

  • Page 3: Table Of Contents

    Gallery Panel, Double Span Step-down End, 2 Pieces ............75 Gallery Panel, Single Span Step-down Mid ................77 Gallery Panel, Double Span Step-down Mid, 1 Piece .............. 80 Gallery Panel, Double Span Step-down Mid, 2 Pieces ............83 June 2019 switch 3...
  • Page 4 Electrical Box Holder Installation ..................141 2-Way Power Pole Installation ..................... 142 3-Way Power Pole Installation ..................... 144 4-Way Power Pole Installation ..................... 146 Gallery Panel, Power Pole Installation ................. 148 Standard Panel, Power Pole Installation ................151 June 2019 switch 4...

  • Page 5: Installation Checklist

    2. Unpack products in the general order of installation (refer to Installation Sequence). WASTE MANAGEMENT 1. Establish a trash removal area separate from the product staging area. June 2019 switch 5...

  • Page 6: Care And Maintenance

    Painted Metals Tayco’s painted metal products are powder-paint-coated. To clean these products, use a damp cloth, using only a small amount of lukewarm water if necessary. Dry with a clean a dry cloth. To avoid scratching and damaging the painted surface, do not use hard bristled brushes or abrasive.

  • Page 7: Application Guidelines

    Application Guidelines Connection Types Continued on the next page >> June 2019 switch 7...
  • Page 8 Application Guidelines Connection Types June 2019 switch 8...
  • Page 9 Application Guidelines Types of Surfaces no grommet with grommet wireplay June 2019 switch 9...

  • Page 10: 2-Way 90° Panel Connection - Type A

    34 & 42 High Panels – 8X 50 & 66 High Panels – 3X 50 & 66 High Panels – 12X 90° Top Connector #8 X 1-1/4” Flat 90° Filler Connector #8 X 1-1/2" Washer with Cap Head Screw (4X) Head Screw June 2019 switch 10...

  • Page 11: 2-Way 90° Panel Connection - Type A (2 Glazed Panels)

    Phillips #2 & #3 Bit Torpedo Level Bottom Corner M6 X 16MM Flat or Robertson # 2 Bracket Machine Screw (4X) 8393-0046, 8540- 8540-1196 1188 & 8683-0040 90° Top Connector #8-32 X 5/8”, FH with Cap Mach. Screw (4X) June 2019 switch 11...
  • Page 12 50 & 66 High Panels – 3X 50 & 66 High Panels – 12X Drill Phillips #2 & #3 Bit 90° Filler Connector #8-32 x 5/16" #8 X 1-1/2" Washer or Robertson # 2 PH Screw (4X) Head Screw June 2019 switch 12...

  • Page 13: 2-Way 90° Panel Connection - Type A (Standard & Glazed Panels)

    M6 X 16MM Flat or Robertson # 2 Bracket Machine Screw (4X) 8393-0046, 8540- 8540-1008 8540-1196 1188 & 8683-0040 90° Top Connector #8 X 1-1/4” Flat #8-32 X 5/8”, FH with Cap Head Screw (2X) Mach. Screw (2X) June 2019 switch 13...
  • Page 14 50 & 66 High Panels – 3X 50 & 66 High Panels – 12X Drill Phillips #2 & #3 Bit 90° Filler Connector #8-32 x 5/16" #8 X 1-1/2" Washer or Robertson # 2 PH Screw (2X) Head Screw June 2019 switch 14...

  • Page 15: 2-Way 90° Panel Connection - Type B

    Figure 2 Tools & Hardware Needed 8393-0041 8393-0042 8540-1188 Drill Phillips #2 Bit or Top Corner Bracket Intermediate Panel #10-24 X 1/4” RH Robertson # 2 Connector Screw (4X) 8540-1008 #8 X 1-1/4” Flat Head Screw (2X) June 2019 switch 15...
  • Page 16 50 & 66 High Panels – 3X 50 & 66 High Panels – 12X M6 X 16MM Flat 90° Filler Connector #8 X 1-1/2" Washer Top Cap #10-24 X 1/4”, RH Machine Screw (4X) Head Screw Screw June 2019 switch 16...

  • Page 17: 2-Way 180° Panel Connection - Type A

    Figure 3 Tools & Hardware Needed 8393-0040 8540-1008 Drill Phillips #2 & #3 Bit Torpedo Level Top Connector #8 X 1-1/4”, Flat or Robertson # 2 Head Screw (4X) 8540-1205 M6 X 16MM Flat Machine Screw (4X) June 2019 switch 17...

  • Page 18: 2-Way 180° Panel Connection - Type B

    Continued on the next page >> Figure 2 Tools & Hardware Needed 8393-0050 8540-1008 Drill Phillips #2 & #3 Bit Torpedo Level Intermediate Panel #8 X 1-1/4”, Flat or Robertson # 2 Connector Head Screw (2X) June 2019 switch 18...
  • Page 19 (Figure 4). Figure 4 Tools & Hardware Needed 8540-1185 8540-1205 Drill Phillips #2 & #3 Bit #8 X 1-1/2" Washer M6 X 16MM Flat or Robertson # 2 Head Screw (2X) Machine Screw (4X) June 2019 switch 19...

  • Page 20: 3-Way Panel Connection - Type A

    Drill Phillips #2 & #3 Bit Torpedo Level “T” Top Connector #8 X 1-1/4”, Flat or Robertson # 2 with Cap Head Screw (4X) 8393-0044 8540-1205 Bottom Corner M6 X 16MM Flat Bracket Machine Screw (4X) June 2019 switch 20...
  • Page 21 Phillips #2 & #3 Bit Torpedo Level “T” Filler Connector #8 X 1-1/2" Washer or Robertson # 2 Head Screw 8540-1008 8393-0044 8540-1205 #8 X 1-1/4”, Flat Bottom Corner M6 X 16MM Flat Head Screw (2X) Bracket Machine Screw (4X) June 2019 switch 21...

  • Page 22: 3-Way Panel Connection - Type B

    Top Corner Bracket #8 X 1-1/4”, Flat or Robertson # 2 Head Screw (2X) 8393-0044 8540-1205 8393-0042 8540-1185 Bottom Corner M6 X 16MM Flat Intermediate Panel #8 X 1-1/2" Washer Bracket Machine Screw (4X) Connector Head Screw (2X) June 2019 switch 22...
  • Page 23 34 & 42 High Panels – 8X 50 & 66 High Panels – 3X 50 & 66 High Panels – 12X Bottom Corner M6 X 16MM Flat “T” Filler Connector #8 X 1-1/2" Washer Bracket Machine Screw (2X) Head Screw June 2019 switch 23...
  • Page 24 Torpedo Level or Robertson # 2 8393-0047, 8540- 8540-1008 8540-1017 8540-1205 1188 & 8683-0040 Straight Top #8 X 1-1/4”, Flat #10-24 X 1/2”, RH M6 X 16MM Flat Connector Head Screw (4X) Screw (4X) Machine Screw (2X) June 2019 switch 24...

  • Page 25: 3-Way Panel Connection - Type C

    Tools & Hardware Needed 8393-0047 8393-0042 8540-1188 Drill Phillips #2 & #3 Bit Straight “T” 180° Intermediate Panel #10-24 X 1/4”, RH or Robertson # 2 Top Connector Connector Screw (2X) 8540-1008 #8 X 1-1/4”, Flat Head Screw (2X) June 2019 switch 25...
  • Page 26 50 & 66 High Panels – 3X 50 & 66 High Panels – 6X #10-24 X 1/4”, RH Bottom Corner M6 X 16MM Flat “T” Filler Connector #8 X 1-1/2" Washer Screw Bracket Machine Screw (4X) Head Screw June 2019 switch 26...
  • Page 27 Tools & Hardware Needed 8393-0044 8540-1205 Drill Phillips #2 & #3 Bit Torpedo Level Bottom Corner M6 X 16MM Flat or Robertson # 2 Bracket Machine Screw (4X) 8540-1008 #8 X 1-1/4”, Flat Head Screw (2X) June 2019 switch 27...

  • Page 28: 3-Way Panel Connection - Type D

    Tools & Hardware Needed 8393-0043 8393-0041 8540-1188 Drill Phillips #2 & #3 Bit Intermediate Top Corner Bracket #10-24 X 1/4”, RH or Robertson # 2 Panel Connector Screw (4X) 8540-1008 #8 X 1-1/4”, Flat Head Screw (2X) June 2019 switch 28...
  • Page 29 Head Screw (2X) 8540-1185 8393-0044 8540-1205 34 & 42 High Panels – 4X 50 & 66 High Panels – 6X #8 X 1-1/2" Washer Bottom Corner M6 X 16MM Flat Head Screw Bracket (2X) Machine Screw (6X) June 2019 switch 29...
  • Page 30 08 &16 High Filler– 1X 24 & 32 High Filler– 8X 24 & 32 High Filler– 2X M6 X 16MM Flat #8 X 1-1/2" Washer 90° Filler Connector #8 X 1-1/2" Washer Machine Screw (2X) Head Screw (2X) Head Screw June 2019 switch 30...

  • Page 31: 4-Way Panel Connection - Type A

    Drill Phillips #2 & #3 Bit Torpedo Level 4-Way Top #8 X 1-1/4”, Flat or Robertson # 2 Head Screw (4X) Connector w/ Cap 8393-0044 8540-1205 Bottom Corner M6 X 16MM Flat Bracket Machine Screw (4X) June 2019 switch 31...
  • Page 32 Tools & Hardware Needed 8540-1008 8393-0044 Drill Phillips #2 & #3 Bit Torpedo Level #8 X 1-1/4”, Flat Bottom Corner or Robertson # 2 Head Screw (2X) Bracket (3X) 8540-1205 M6 X 16MM Flat Machine Screw (8X) June 2019 switch 32...
  • Page 33 (Figure 8). Figure 8 Tools & Hardware Needed 8540-1008 8540-1205 Drill Phillips #2 & #3 Bit Torpedo Level #8 X 1-1/4”, Flat M6 X 16MM Flat or Robertson # 2 Head Screw (2X) Machine Screw (2X) June 2019 switch 33...

  • Page 34: 4-Way Panel Connection - Type B

    Tools & Hardware Needed 8393-0041 8393-0043 8540-1188 Drill Phillips #2 & #3 Bit Top Corner Bracket Intermediate #10-24 X 1/4”, RH or Robertson # 2 Panel Connector Screw (4X) 8540-1008 #8 X 1-1/4”, Flat Head Screw (2X) June 2019 switch 34...
  • Page 35 Tools & Hardware Needed 8540-1185 8393-0044 Drill Phillips #2 & #3 Bit Torpedo Level #8 X 1-1/2" Washer Bottom Corner or Robertson # 2 Head Screw (2X) Bracket (2X) 8540-1205 M6 X 16MM Flat Machine Screw (8X) June 2019 switch 35...
  • Page 36 Robertson # 2 Head Screw Connector w/ Cap 8393-0044 8540-1205 8540-1008 8540-1185 Bottom Corner M6 X 16MM Flat #8 X 1-1/4”, Flat #8 X 1-1/2" Washer Bracket (2X) Machine Screw (4X) Head Screw (4X) Head Screw (2X) June 2019 switch 36...
  • Page 37 (Figure 11). Figure 11 Tools & Hardware Needed 8540-1008 8540-1205 Drill Phillips #2 & #3 Bit #8 X 1-1/4”, Flat M6 X 16MM Flat or Robertson # 2 Head Screw (2X) Machine Screw (2X) June 2019 switch 37...

  • Page 38: 4-Way Panel Connection - Type C

    Robertson # 2 with Top Cap Head Screw (4X) 8393-0044 8540-1205 8393-0043 8393-0046 8540-1188 Bottom Corner M6 X 16MM Flat Intermediate 90° Top Connector #10-24 X 1/4”, RH Bracket Machine Screw (4X) Panel Connector Screw (2X) June 2019 switch 38...
  • Page 39 Phillips #2 & #3 Bit Torpedo Level #8 X 1-1/4”, Flat Bottom Corner or Robertson # 2 Head Screw (2X) Bracket 8540-1205 8540-1185 M6 X 16MM Flat #8 X 1-1/2" Washer Machine Screw (4X) Head Screw (4X) June 2019 switch 39...
  • Page 40 08 &16 High Filler– 4X 08 &16 High Filler– 1X 24 & 32 High Filler– 8X 24 & 32 High Filler– 2X #8 X 1-1/4”, Flat 90° Filler Connector #8 X 1-1/2" Washer Head Screw (2X) Head Screw June 2019 switch 40...

  • Page 41: 4-Way Panel Connection - Type D

    Intermediate Panel or Robertson # 2 Top Connector Connector 8540-1008 8540-1185 8393-0044 8540-1205 #8 X 1-1/4”, Flat #8 X 1-1/2" Washer Bottom Corner M6 X 16MM Flat Head Screw (2X) Head Screw (2X) Bracket Machine Screw (2X) June 2019 switch 41...
  • Page 42 08 &16 High Filler – 2X 24 & 32 High Filler – 2X 24 & 32 High Filler – 4X “T” Filler Connector #8 X 1-1/2" Washer Bottom Corner M6 X 16MM Flat Head Screw Bracket Machine Screw (4X) June 2019 switch 42...
  • Page 43 Phillips #2 & #3 Bit #10-24 X 1/2” RH M6 X 16MM Flat or Robertson # 2 Screw (2X) Machine Screw (2X) 8393-0047, 8540- 8540-1008 1188 & 8683-0040 Straight Top #8 X 1-1/4”, Flat Connector w/ Cap Head Screw (4X) June 2019 switch 43...
  • Page 44 Tools & Hardware Needed 8393-0044 8540-1205 Drill Phillips #2 & #3 Bit Torpedo Level Bottom Corner M6 X 16MM Flat or Robertson # 2 Bracket (2X) Machine Screw (6X) 8540-1008 #8 X 1-1/4”, Flat Head Screw (2X) June 2019 switch 44...

  • Page 45: Elevated Panel Foot Cap Installation

    1. Position the foot cap at desired location, (Figure 1). 2. Cover the cavity of the panel leg by pushing the foot cap until it stays firmly. Figure 1 Tools & Hardware Needed 8393-0062 Elevated Panel Foot Cap (2X) June 2019 switch 45...

  • Page 46: Machine Screws Removal From Glass Or Acrylic Panel

    Tools & Hardware Needed 8540-1196 8540-1209 Drill Phillips #2 & #3 Bit #8-32 x 5/8" FH #8-32 X 5/16" PH or Robertson # 2 Machine Screw Phillips Drive Screw June 2019 switch 46...

  • Page 47: Top Trim Installation

    Top Trim Installation 1. Install top trim by snapping on connector. 2. Slide the top trim to center. Tools & Hardware Needed June 2019 switch 47...

  • Page 48: End Trim Installation

    End Trim Installation 1. Install end trim by inserting the corner cap with end trim into the top trim and pressing end trim into the vertical extrusion, (Figure 1). Figure 1 Tools & Hardware Needed June 2019 switch 48...

  • Page 49: 90° Filler Installation

    90-degree Filler Installation 1. Position 90-degree filler, flush with bottom of top cap, parallel to vertical edge and pressing the 90- degree filler to snap on connectors, (Figure 1). Figure 1 Tools & Hardware Needed June 2019 switch 49...

  • Page 50: T" Filler Installation

    “T” Filler Installation 1. Position “T” filler, flush with bottom of top cap, parallel to vertical edge and pressing the “T” filler to snap on connectors, (Figure 1). Figure 1 Tools & Hardware Needed June 2019 switch 50...

  • Page 51: Partial End Trim Filler Installation

    Partial End Trim Filler Installation 1. Install partial end trim by inserting the corner cap with partial end trim into the top trim and pressing partial end trim into the vertical extrusion, (Figure 1). Figure 1 Tools & Hardware Needed June 2019 switch 51...

  • Page 52: Partial 90° Filler Installation

    Partial 90-degree Filler Installation 1. Position partial 90-degree filler, flush with bottom of top cap, parallel to vertical edge and pressing the partial 90-degree filler to snap on connectors, (Figure 1). Figure 1 Tools & Hardware Needed June 2019 switch 52...

  • Page 53: Partial "T" Filler Installation

    Partial “T” Filler Installation 1. Position partial “T” filler, flush with bottom of top cap, parallel to vertical edge and pressing the partial “T” filler to snap on connectors, (Figure 1). Figure 1 Tools & Hardware Needed June 2019 switch 53...
  • Page 54 (Figure 1). NOTE: The corner connector should be inserted prior to any storage or surface brackets except flipper cabinets. Figure 1 Tools & Hardware Needed June 2019 switch 54...

  • Page 55: Top Trim Mid Cap

    2. Press the Top Trim Mid Cap to snap on the top trims. Figure 1 Tools & Hardware Needed 8540-1200 8393-0230 Drill Phillips #2 & #3 Bit #8 X 1-3/4”, Flat Top Trim Cap -Mid or Robertson # 2 Head Screw (3X) June 2019 switch 55...

  • Page 56: Top Trim Mid Cap With Panel Mounted Glass/Acrylic Screen

    2. Press the Top Trim Mid Cap to snap on the top trims. Figure 1 Tools & Hardware Needed 8540-1200 8393-0231 Drill Phillips #2 & #3 Bit #8 X 1-3/4”, Flat Top Trim Cap-Mid or Robertson # 2 Head Screw (3X) June 2019 switch 56...

  • Page 57: Corner Connector Installation With Flipper Cabinet

    3. Starting from the bottom of the flipper cabinet, press in corner connector between the vertical slots extrusion located at the ends of each panel, (Figure 2). Figure 1 Tools & Hardware Needed Utility Knife June 2019 switch 57...

  • Page 58: Spline Connector Installation

    (Figure 1). NOTE: The spline connector should be inserted prior to any storage or surface brackets. Figure 1 Tools & Hardware Needed June 2019 switch 58...

  • Page 59: Raceway Cover Installation

    1. Insert the panel leg “U” cavity into the two slotted holes at the bottom of raceway cover, (Figure 1). 2. Raise the raceway cover up and push gently to click, (Figure 2). Figure 1 Figure 2 Tools & Hardware Needed June 2019 switch 59...

  • Page 60: Gallery Panel, Single Span End

    Figure 3 Tools & Hardware Needed 8393-0058 Drill Phillips #2 Bit or Torpedo Level Gallery Panel Top Robertson #2 Bit Bracket 8540-0532 8540-1008 #8 X 3/4" Flat Head #8 X 1-1/4”, Flat Screw (2X) Head Screw (6X) June 2019 switch 60...

  • Page 61: Gallery Panel, Double Span End, 1 Piece

    Continued on the next page >> Figure 1 Tools & Hardware Needed 8393-0058 8540-0532 Drill Phillips #2 Bit or Gallery Panel Top #8 X 3/4" Flat Head Robertson #2 Bit Bracket Screw (2X) June 2019 switch 61...
  • Page 62 (Figure 3). Figure 2 Figure 3 Tools & Hardware Needed 8540-1008 Drill Phillips #2 Bit or Torpedo Level #8 X 1-1/4”, Flat Robertson #2 Bit Head Screw (6X) June 2019 switch 62...

  • Page 63: Gallery Panel, Double Span End, 2 Pieces

    Figure 1 Figure 2 Tools & Hardware Needed 8540-0948M 8540-0948F Drill Phillips #2 Bit or Bed Fitting Bracket, Bed Fitting Bracket, Robertson #2 Bit Male (2X) Female (2X) 8540-0591 #8 X 1-1/2" Flat Head Screw (12X) June 2019 switch 63...
  • Page 64 Figure 6 Tools & Hardware Needed 8393-0058 Drill Phillips #2 Bit or Torpedo Level Gallery Panel Top Robertson #2 Bit Bracket 8540-0532 8540-1008 #8 X 3/4" Flat Head #8 X 1-1/4”, Flat Screw (2X) Head Screw (4X) June 2019 switch 64...

  • Page 65: Gallery Panel, Single Span Mid

    Continued on the next page >> Figure 1 Tools & Hardware Needed 8393-0058 Drill Phillips #2 Bit or Torpedo Level Gallery Panel Top Robertson #2 Bit Bracket (2X) 8540-0532 #8 X 3/4" Flat Head Screw (4X) June 2019 switch 65...
  • Page 66 Figure 2 Figure 3 other standard panel, (Figures 4 and 5). Figure 4 Figure 5 Tools & Hardware Needed 8540-1008 Drill Phillips #2 Bit or Torpedo Level #8 X 1-1/4”, Flat Robertson #2 Bit Head Screw (8X) June 2019 switch 66...

  • Page 67: Gallery Panel, Double Span Mid, 1 Piece

    Continued on the next page >> Figure 1 Tools & Hardware Needed 8393-0058 Drill Phillips #2 Bit or Torpedo Level Gallery Panel Top Robertson #2 Bit Bracket (2X) 8540-0532 #8 X 3/4" Flat Head Screw (4X) June 2019 switch 67...
  • Page 68 Figure 2 Figure 3 other standard panel, (Figures 4 and 5). Figure 4 Figure 5 Tools & Hardware Needed 8540-1008 Drill Phillips #2 Bit or Torpedo Level #8 X 1-1/4”, Flat Robertson #2 Bit Head Screw (8X) June 2019 switch 68...

  • Page 69: Gallery Panel, Double Span Mid, 2 Pieces

    Figure 1 Figure 2 Tools & Hardware Needed 8540-0948-M 8540-0948-F Drill Phillips #2 Bit or Bed Fitting Bracket, Bed Fitting Bracket, Robertson #2 Bit Male (2X) Female (2X) 8540-0591 #8 X 1-1/2" Flat Head Screw (12X) June 2019 switch 69...
  • Page 70 Drill Phillips #2 Bit or Torpedo Level Gallery Panel Top Robertson #2 Bit Bracket (2X) 8540-0532 8540-1008 #8 X 3/4" Flat Head #8 X 1-1/4”, Flat Screw (4X) Head Screw (4X) June 2019 switch 70...

  • Page 71: Gallery Panel, Single Span Step-Down End

    Continued on the next page >> Figure 1 Tools & Hardware Needed 8393-0056 8540-0532 Drill Phillips #2 Bit or Gallery Panel #8 X 3/4" Flat Head Robertson #2 Bit Intermediate Bracket Screw (2X) June 2019 switch 71...
  • Page 72 (Figure 3). Figure 2 Figure 3 Tools & Hardware Needed 8540-1185 Drill Phillips #2 Bit or Torpedo Level #8 X 1-1/2" Washer Robertson #2 Bit Head Screw (2X) 8540-1008 #8 X 1-1/4”, Flat Head Screw (6X) June 2019 switch 72...

  • Page 73: Gallery Panel, Double Span Step-Down End, 1 Piece

    Continued on the next page >> Figure 1 Tools & Hardware Needed 8393-0056 8540-0532 Drill Phillips #2 Bit or Gallery Panel #8 X 3/4" Flat Head Robertson #2 Bit Intermediate Bracket Screw (2X) June 2019 switch 73...
  • Page 74 (Figure 3). Figure 2 Figure 3 Tools & Hardware Needed 8540-1185 Drill Phillips #2 Bit or Torpedo Level #8 X 1-1/2" Washer Robertson #2 Bit Head Screw (2X) 8540-1008 #8 X 1-1/4”, Flat Head Screw (4X) June 2019 switch 74...

  • Page 75: Gallery Panel, Double Span Step-Down End, 2 Pieces

    Figure 1 Figure 2 Tools & Hardware Needed 8540-0948-M 8540-0948-F Drill Phillips #2 Bit or Bed Fitting Bracket, Bed Fitting Bracket, Robertson #2 Bit Male (2X) Female (2X) 8540-0591 #8 X 1-1/2" Flat Head Screw (12X) June 2019 switch 75...
  • Page 76 Phillips #2 Bit or Torpedo Level Gallery Panel Robertson #2 Bit Intermediate Bracket 8540-0532 8540-1185 8540-1008 #8 X 3/4" Flat Head #8 X 1-1/2" Washer #8 X 1-1/4”, Flat Screw (2X) Head Screw (2X) Head Screw (4X) June 2019 switch 76...

  • Page 77: Gallery Panel, Single Span Step-Down Mid

    Continued on the next page >> Figure 1 Tools & Hardware Needed 8393-0056 8540-0532 Drill Phillips #2 Bit or Gallery Panel #8 X 3/4" Flat Head Robertson #2 Bit Intermediate Bracket Screw (2X) June 2019 switch 77...
  • Page 78 Phillips #2 Bit or Torpedo Level #8 X 1-1/2" Washer Robertson #2 Bit Head Screw (2X) 8540-1008 8393-0058 8540-0532 #8 X 1-1/4”, Flat Gallery Panel Top #8 X 3/4" Flat Head Head Screw (2X) Bracket (2X) Screw (4X) June 2019 switch 78...
  • Page 79 Figure 5 Figure 6 Tools & Hardware Needed 8393-0059 Drill Phillips #2 Bit or Torpedo Level Bayonet Robertson #2 Bit 8540-0545 8540-1008 #10 X 11/16” Round #8 X 1-1/4”, Flat Head Screw (6X) Head Screw (6X) June 2019 switch 79...

  • Page 80: Gallery Panel, Double Span Step-Down Mid, 1 Piece

    #10 X 11/16" Round Head Screws. Continued on the next page >> Figure 1 Tools & Hardware Needed 8393-0059 8540-0545 Drill Phillips #2 Bit or Bayonet #10 X 11/16” Round Robertson #2 Bit Head Screw (6X) June 2019 switch 80...
  • Page 81 Tools & Hardware Needed 8393-0058 Drill Phillips #2 Bit or Torpedo Level Gallery Panel Top Robertson #2 Bit Bracket (2X) 8540-0532 8540-1008 #8 X 3/4" Flat Head #8 X 1-1/4”, Flat Screw (4X) Head Screw (4X) June 2019 switch 81...
  • Page 82 9. Follow Steps 6 and 7 to install the other standard panel, (Figures 5 & 6). Figure 5 Figure 6 Tools & Hardware Needed 8540-1008 Drill Phillips #2 Bit or Torpedo Level #8 X 1-1/4”, Flat Robertson #2 Bit Head Screw (4X) June 2019 switch 82...

  • Page 83: Gallery Panel, Double Span Step-Down Mid, 2 Pieces

    Figure 1 Figure 2 Tools & Hardware Needed 8540-0948-M 8540-0948-F Drill Phillips #2 Bit or Bed Fitting Bracket, Bed Fitting Bracket, Robertson #2 Bit Male (2X) Female (2X) 8540-0591 #8 X 1-1/2" Flat Head Screw (12X) June 2019 switch 83...
  • Page 84 Phillips #2 Bit or Torpedo Level Gallery Panel Robertson #2 Bit Intermediate Bracket 8540-0532 8540-1185 8540-1008 #8 X 3/4" Flat Head #8 X 1-1/2" Washer #8 X 1-1/4”, Flat Screw (2X) Head Screw (2X) Head Screw (2X) June 2019 switch 84...
  • Page 85 8393-0058 Drill Phillips #2 Bit or Torpedo Level Gallery Panel Top Robertson #2 Bit Bracket (2X) 8540-0532 8393-0059 8540-0545 #8 X 3/4" Flat Head GP Intermediate #10 X 11/16” Round Screw (4X) Bayonet Head Screw (6X) June 2019 switch 85...
  • Page 86 (Figure 10). Figure 9 Figure 10 Tools & Hardware Needed 8540-1008 Drill Phillips #2 Bit or Torpedo Level #8 X 1-1/4”, Flat Robertson #2 Bit Head Screw (6X) June 2019 switch 86...

  • Page 87: Standard Panel Mounted Glass/Acrylic

    (Figure 3). Continued on the next page >> Figure 1 Figure 2 Figure 3 Tools & Hardware Needed 8540-1200 Drill Phillips #2 & #3 Bit #8 X 1-3/4”, Flat or Robertson # 2 Head Screw (3X) June 2019 switch 87...
  • Page 88 7. Insert the end cap on both ends of the base extrusion then push it down to secure, (Figure 5). Figure 4 Figure 5 Tools & Hardware Needed 8540-1170 8400-0144 Allen Key 1/4 -20 X 1/4 SS End Cap (2X) Screw (4X) June 2019 switch 88...

  • Page 89: Standard Panel Mounted Glass/Acrylic - Double Span

    1-1/4”, Flat Head Screws, (Figure Continued on the next page >> Figure 1 Figure 2 Tools & Hardware Needed 8540-1200 Drill Phillips #2 & #3 Bit #8 X 1-3/4”, Flat or Robertson # 2 Head Screw (4X) June 2019 switch 89...
  • Page 90 7. Insert the End Cap on both ends of the Frameless Glazed Extrusion then push it down to secure, (Figure 5). Figure 4 Figure 5 Tools & Hardware Needed 8540-1170 8400-0144 Allen Key 1/4 -20 X 1/4 SS End Cap (2X) Screw (4X) June 2019 switch 90...

  • Page 91: Gallery Panel Mounted Glass/Acrylic Installation

    (Figure 3). Continued on the next page >> Figure 1 Figure 2 Figure 3 Tools & Hardware Needed 8540-1008 Drill Phillips #2 & #3 Bit #8 X 1-1/4”, Flat or Robertson # 2 Head Screw June 2019 switch 91...
  • Page 92 8. Insert the end cap on both ends of the base extrusion then push it down to secure, (Figure 5). Figure 4 Figure 5 Tools & Hardware Needed 8540-1170 8400-0144 Allen Key 1/4 -20 X 1/4 SS End Cap (2X) Screw (4X) June 2019 switch 92...

  • Page 93: Transaction Top Installation

    Left or Right. 2. Follow Step 1 above to install the other brackets. Figure 1 Continued on the next page >> Tools & Hardware Needed HTT-L-XXXX HTT-R-XXXX Transaction Bracket, Transaction Bracket, LH (2X) RH (2X) June 2019 switch 93...
  • Page 94 4. Securely fasten the transaction top with #10 X 5/8” Pan Head Screws, (Figure 3). Figure 3 Figure 2 Tools & Hardware Needed 8540-0545 Drill Phillips #2 Bit or #10 X 11/16” Oval Robertson #2 Head Screw (12X) June 2019 switch 94...

  • Page 95: Cantilever Support For Standard Panel

    5. Drive #10 X 11/16”, Oval Head Screws through the holes in cantilever support into the worksurface, (Figure 3). Figure 3 Tools & Hardware Needed 8540-0545 Drill #2 Robertson bit #10 X 11/16” Oval Head Screw (6X) June 2019 switch 95...

  • Page 96: Cantilever Support For Gallery Panel

    6. Drive #10 X 11/16”, Oval Head Screws through the holes in cantilever support into the worksurface, (Figure 2). Tools & Hardware Needed 8540-0545 Drill #2 Robertson bit #10 X 11/16” OH Screw June 2019 switch 96...

  • Page 97: Corner Bracket For Standard Panel

    2. Measure up 28 inches from the floor to top edge of corner Corner Bracket bracket to locate the opening of Switch 1-inch gap slot, (Figure 1). 3. Insert the corner bracket support by angling it at 30 degrees; place...

  • Page 98: Reinforcement Bar

    2. Attach the reinforcement bar to the worksurface with #10 X 11/16” Oval Head Screws, (Figure 1). Figure 1 Tools & Hardware Needed 8540-0545 Drill #2 Robertson Long #10 X 11/16” OH Screw June 2019 switch 98...

  • Page 99: Split Surface Support For Standard Panel

    Figure 3 degrees; place the support hook into the slotted frame channel, release it down and the support will be engaged, (Figure 3). Continued on the next page >> Tools & Hardware Needed Drill Phillips #2 Bit June 2019 switch 99...
  • Page 100 10. Securely attach lower worksurface to split surface main bracket with six #10 X 1” Oval Head Screws. Figure 5 Tools & Hardware Needed 8540-0789 Drill #2 Robertson Long #10 X 1” OH Screw (12X) June 2019 switch 100...

  • Page 101: Split Surface Support For Gallery Panel

    Screws through the holes in split surface main bracket electrics into the gallery panel, (Figure 2). Continued on the next page >> Figure 2 Tools & Hardware Needed 8540-1201 Drill #2 Robertson Long #4-40 X 1/4” Flat Head Screw (2X) June 2019 switch 101...
  • Page 102 8. Securely attach lower worksurface to split surface panel bracket with six #10 X 1” Oval Head Screws, (Figure 4). Figure 4 Tools & Hardware Needed 8540-0789 Drill #2 Robertson bit #10 X 1” OH Screw (12X) June 2019 switch 102...

  • Page 103: Flush Plate

    2. Attach the flush plate to worksurface with #10 X 1” Oval Head Screws, (Figure 1). Figure 1 Tools & Hardware Needed 8391-0073 8540-0789 Drill #2 Robertson bit Flush Plate #10 X 1” Oval Head Screw June 2019 switch 103...

  • Page 104: Credenza Worksurface Support

    #10 X 11/16” Oval Head Screws, (Figure 2). Continued on the next page >> Figure 2 Tools & Hardware Needed 8540-0545 Drill #2 Robertson Long Credenza WS #10 X 11/16” OH Support Screw (4X) June 2019 switch 104...
  • Page 105 #10 X 11/16” Oval Head Screws, (Figure 3). Note: Make sure worksurfaces are in a snug position. Figure 3 Tools & Hardware Needed 8540-0545 Drill #2 Robertson Bit 90° Angle Drill #10 X 11/16” OH Screw (4X) June 2019 switch 105...

  • Page 106: Ladder Gable Leg To Gallery Panel

    #10 X 11/16” Oval Head Screws, (Figure 3). 7. Place the plastic cover screw caps. Figure 3 Tools & Hardware Needed 8540-0545 Drill #2 Robertson bit Torpedo Level #10 X 11/16” OH Screw (4X) Fast Cap (2X) Screw Cap (4X) June 2019 switch 106...

  • Page 107: Ladder Gable Leg To Standard Panel

    #10 X 11/16”, Oval Head Screws, (Figure 3). 12. Place the plastic screw caps. Drill #2 Robertson bit Torpedo Level #10 X 5/8” Oval Head Screw (3X) 8540-0545 #10 X 11/16” OH Screw Cap (4X) Screw (4X) June 2019 switch 107...

  • Page 108: Laminate Gable Leg To Gallery Panel

    #10 X 11/16”, Oval Head Screws, 8540-0545 (Figure 3). 10. Place the plastic cover screw caps. Drill #2 Robertson bit Torpedo Level #10 X 11/16” OH Screw (7X) Screw Cap (3X) June 2019 switch 108...

  • Page 109: Laminate Gable Leg To Standard Panel

    AD lock bracket. 11. Securely fasten laminate gable leg 8540-0545 to worksurface with four #10 X 11/16”, Oval Head Screws, (Figure 3). 12. Place the plastic screw caps. Drill #2 Robertson bit #10 X 11/16” OH Screw (7X) June 2019 switch 109...

  • Page 110: Wrap Gable Leg To Gallery Panel

    #10 X 11/16”, Oval Head Screws, Tools & Hardware Needed (Figure 3). 10. Place the plastic cover screw 8540-0545 caps. Drill #2 Robertson bit Torpedo Level #10 X 11/16” OH Screw (7X) Screw Cap (4X) June 2019 switch 110...

  • Page 111: Wrap Gable Leg To Standard Panel

    12. Securely fasten wrap gable leg to the worksurface with four #10 X 11/16” Oval Head Screws, (Figure 3). 13. Place the plastic screw caps. Drill #2 Robertson bit #10 X 11/16” OH Screw Cap (3X) Screw (7X) June 2019 switch 111...

  • Page 112: Tower Storage To Worksurface Connection

    Tools & Hardware Needed 8540-0545 24” D Worksurface – 12X 30” D Worksurface – 18X Drill #2 Robertson bit Torpedo Level #10 X 11/16” OH Screw 24” D Worksurface – 2X 30” D Worksurface – 3X 90° Bracket June 2019 switch 112...
  • Page 113 Continued on the next page >> Tools & Hardware Needed 8393-0118 Drill Robertson #2 Bit Torpedo Level Pedestal Support Bracket 8430-0162 8540-0545 For Laminate Pedestal Storage Side Filler #10 X 11/16” Round Head Screw (6X) June 2019 switch 113...

  • Page 114: Pedestal To Gallery Panel - 24D

    9. Securely fasten pedestal underside the worksurface. See “Underside Pedestal Attachment Installation”. Tools & Hardware Needed 8540-0545 For Laminate Pedestal Drill Robertson #2 Bit Torpedo Level #10 X 11/16” Round Head Screw (3X) June 2019 switch 114...

  • Page 115: Pedestal To Gallery Panel - 30D

    Tools & Hardware Needed Continued on the next page >> 8393-0178-R01 Drill Robertson #2 Bit Torpedo Level Panel Mount Bracket (2X) 8540-0545 For Laminate Pedestal #10 X 11/16” Round Head Screw (8X) June 2019 switch 115...
  • Page 116 11. Securely fasten pedestal underside the worksurface. See “Underside Pedestal Attachment Installation”. Figure 4 Tools & Hardware Needed 8393-0076 8540-0545 For Laminate Pedestal Drill Robertson #2 Bit Panel Mount Cover #10 X 11/16” Round Head Screw (3X) June 2019 switch 116...

  • Page 117: Pedestal To Standard Panel - 24D

    For 24” Deep Worksurface For 30” Deep Worksurface Continued on the next page >> Storage Standard Panel Mount Bracket Tools & Hardware Needed 8540-0545 For Laminate Pedestal Drill Robertson #2 Bit #10 X 11/16” Round Head Screw (3X) June 2019 switch 117...
  • Page 118 6. Position the worksurface over pedestal and worksurface supports. Note: Make sure worksurfaces are level and in a snug position. 7. Securely fasten pedestal underside the worksurface. See “Underside Pedestal Attachment Installation”. Figure 3 Tools & Hardware Needed Measuring Tape June 2019 switch 118...

  • Page 119: Underside Pedestal Attachment

    2. Fasten the pedestal by driving four #10 X 11/16”, Round Head Screws through the pedestal into the worksurface, (Figure 2). Figure 2 Tools & Hardware Needed 8540-0545 Drill Robertson #2 Bit #10 X 11/16” Round Head Screw (4X) June 2019 switch 119...

  • Page 120: Metal Shelf Installation

    4. Position the steel shelf on the shelf gables. Continued on the next page >> Figure 1 Figure 2 Tools & Hardware Needed 8393-0089 8393-0090 Shelf Gable - LH Shelf Gable - RH June 2019 switch 120...
  • Page 121 5. Securely fasten the steel shelf to shelf gables with #10-32 X 3/4"L Socket Head Cap Screw w/ Self - clinching nut, 10-32 type 1, (Figure 3). Figure 3 Tools & Hardware Needed 8540-0555 #10-32 X 3/4"L SHC Screw w/ Nut (4X) June 2019 switch 121...

  • Page 122: Cubby Storage Installation

    1. Angle the cubby storage at 30 degrees angle, (Figure 1). 2. Place the upper hooks at their desired location into the slotted frame channel, release them down and it will be engaged. Figure 1 Tools & Hardware Needed June 2019 switch 122...

  • Page 123: Shared Overhead Cabinet Installation

    #10 X 5/8” Pan Head Screws, (Figure 2). Figure 1 Figure 2 Tools & Hardware Needed Drill Phillips #2 Bit or #10 X 5/8” Pan Transaction Bracket, Robertson #2 Head Screw (12X) RH (2X) Transaction Bracket, RH (2X) June 2019 switch 123...

  • Page 124: Flipper Cabinet Installation

    #10-32 X 1/2” Thread Cutting Screw, (Figure 2). Continued on the next page >> Figure 1 Figure 2 Tools & Hardware Needed 8540-1136 Drill Phillips #2 Bit #10-32 X 1/2" Screw (8X) June 2019 switch 124...
  • Page 125 (Figure 4). Continued on the next page >> Figure 4 Tools & Hardware Needed 8540-1136 Drill Phillips #2 Bit #10-32 X 1/2" Screw (4X) June 2019 switch 125...
  • Page 126 Flipper Cabinet Installation 6. Attach the #10 Dome Screw Caps Figure 5 provided. Tools & Hardware Needed 8545-XXXX #10 Dome Screw June 2019 switch 126...

  • Page 127: Open/Hinged Cabinet Installation

    (Figure 1). 3. Follow Steps 1 and 2 to install the other gable. Continued on the next page >> Figure 1 Tools & Hardware Needed June 2019 switch 127...
  • Page 128 10-32 X 3/4” Socket Head Cap Screws, (Figure 4). Continued on the next page >> Figure 3 Figure 4 Tools & Hardware Needed 8540-0555 Hex Bit Drill #10-32 X 3/4" SH Cap Screw (8X) June 2019 switch 128...
  • Page 129 (Figure 6). 10. Adjust the gap, depth and height if necessary. Figure 5 Figure 6 Tools & Hardware Needed 8540-0555 8540-1204 Drill Phillips #2 Bit #10-32 X 3/4" SH #10-32 X 1/4" Screw Cap Screw (4X) (4X) June 2019 switch 129...

  • Page 130: Tackboard/Whiteboard

    2. Place the upper hooks at their desired location into the slotted frame channel; lower the tackboard/whiteboard and place the other hooks then release them down and it will be engaged, (Figure 1). Figure 1 Tools & Hardware Needed June 2019 switch 130...

  • Page 131: Accessory Rail Installation

    2. Place the upper hooks at their desired location into the slotted frame channel; lower the accessory rail and place the other hooks then release them down and it will be engaged, (Figure 1). Figure 1 Tools & Hardware Needed June 2019 switch 131...

  • Page 132: Accessories Installation

    Paper Tray hooks into the accessory bar channel. Release it down and the paper sorter will be engaged. Figure 1 Paper Tray Figure 2 Paper Sorter Pen Holder Tools & Hardware Needed June 2019 switch 132...

  • Page 133: Cpu Holder

    3. Position CPU holder into place, (Figure 3). Continued on the next page >> Figure 1 Figure 2 Figure 3 Tools & Hardware Needed 8540-0545 Drill Robertson #2 Bit #10 X 11/16” Round Head Screw (6X) June 2019 switch 133...
  • Page 134 CPU Holder Installation 4. Slide and engage part (C) to part (A), (Figure 4). 5. Figure 5 shows the assembled CPU holder. Figure 4 Figure 5 Tools & Hardware Needed June 2019 switch 134...

  • Page 135: Electrical Components And Specifications

    Electrical Components and Specifications June 2019 switch 135...

  • Page 136: Harness Calculation

    Harness Calculation June 2019 switch 136...

  • Page 137: Desktop Power/Usb Module

    4. Plug the power cord to the nearest wall outlet. Make sure the wall outlet is properly grounded. Drill Phillips #2 Bit M3 X 8 Machine Bracket with clamp Screw (2X) Power Strip June 2019 switch 137...

  • Page 138: Power Module, Connector Harness & Communication Kit Installation

    1. Sort all connector harness, power modules and communication kits. Note: Communication wires are not included. 2. Lay them beside the panels that are to be electrified, (Figure 1). Continued on the next page >> Figure 1 Tools & Hardware Needed June 2019 switch 138...
  • Page 139 (Figure 2). 4. Connect the correct electrical harnesses and lay the communication wires, (Figure 3). Note: Communication wires are not included. Continued on the next page >> Figure 2 Figure 3 Tools & Hardware Needed June 2019 switch 139...
  • Page 140 7. Place the raceway cover, (Figure 6). See “Raceway Cover Installation”. 8. Connect the communication wires to the communication kit. 9. Insert the communication kit into the communication kit opening, Figure 5 (Figure 7). Figure 6 Figure 7 Tools & Hardware Needed June 2019 switch 140...

  • Page 141: Electrical Box Holder Installation

    Screws, (Figure 2). Figure 1 Figure 2 Tools & Hardware Needed 8683-0038 8540-1185 Drill Phillips #2 Bit Electrical Box #8 X 1-1/2" Washer Standoff Head Screw (3X) 8410-0004 8540-0600 Electrical Box Holder #8X 1/2" Flat Head Screw (2X) June 2019 switch 141...

  • Page 142: 2-Way Power Pole Installation

    Continued on the next page >> Figure 2 Tools & Hardware Needed 8393-0201 8540-1008 Drill Phillips #2 Bit 2- Way Power Pole #8 X 1-1/4”, Flat Bracket Head Screw (4X) 8540-0611 #8-32 X 1/4” Screw (4X) June 2019 switch 142...
  • Page 143 3/8” Pan Type B, (Figures 5 & 6). Figure 5 Figure 6 Tools & Hardware Needed 8540-1211 8393-0055 Drill Phillips #2 Bit #6-32 X 1/4" RH Power Pole Ceiling Phillips Drive Type F Collar (2X) 8540-1167 #8-3/8" Pan Type B (2X) June 2019 switch 143...

  • Page 144: 3-Way Power Pole Installation

    Continued on the next page >> Figure 2 Tools & Hardware Needed 8393-0196 8540-1008 Drill Phillips #2 Bit 3- Way Power Pole #8 X 1-1/4”, Flat Bracket Head Screw (6X) 8540-0611 #8-32 X 1/4” Screws (4X) June 2019 switch 144...
  • Page 145 3/8” Pan Type B, (Figures 5 & 6). Figure 5 Figure 6 Tools & Hardware Needed 8540-1211 8393-0055 Drill Phillips #2 Bit #6-32 X 1/4" RH Power Pole Ceiling Phillips Drive Type F Collar (2X) 8540-1167 #8-3/8" Pan Type B (2X) June 2019 switch 145...

  • Page 146: 4-Way Power Pole Installation

    Continued on the next page >> Figure 2 Tools & Hardware Needed 8393-0198 8540-1008 Drill Phillips #2 Bit 4- Way Power Pole #8 X 1-1/4”, Flat Bracket Head Screw (8X) 8540-0611 #8-32 X 1/4” Screw (4X) June 2019 switch 146...
  • Page 147 Figure 5 Figure 6 Tools & Hardware Needed 8540-1211 8393-0055 Drill Phillips #2 Bit #6-32 X 1/4" RH Power Pole Ceiling Phillips Drive Type F Collar (2X) 8540-0611 #8-32 X 1/4” Screw Pan Type B (4X) June 2019 switch 147...

  • Page 148: Gallery Panel, Power Pole Installation

    Screws through the holes in power pole into the pre-drilled holes of gallery panel. Continued on the next page >> Figure 1 Tools & Hardware Needed 8540-1008 Drill Phillips #2 Bit #8 X 1-1/4”, Flat Head Screw (7X) June 2019 switch 148...
  • Page 149 #8-32 X 1/4" Screw Pan Type B, (Figure 5). Continued on the next page >> Figure 4 Figure 5 Tools & Hardware Needed 8393-0185 8540-0611 Drill Phillips #2 Bit Splicing Bracket #8-32 X 1/4” Screw Pan Type B (8X) June 2019 switch 149...
  • Page 150 3/8” Pan Type B, (Figures 8 & 9). Figure 8 Figure 9 Tools & Hardware Needed 8540-1211 8393-0055 Drill Phillips #2 Bit #6-32 X 1/4" RH Power Pole Ceiling Phillips Drive Type F Collar (2X) 8540-1167 #8-3/8" Pan Type B (2X) June 2019 switch 150...

  • Page 151: Standard Panel, Power Pole Installation

    4. Drive seven #8 X 1-1/4”, Flat Head Screws through the holes in power pole into the panel. Continued on the next page >> Figure 1 Tools & Hardware Needed 8540-1008 Drill Phillips #2 Bit #8 X 1-1/4”, Flat Head Screw (7X) June 2019 switch 151...
  • Page 152 #8-32 X 1/4" Screw Pan Type B, (Figure 5). Continued on the next page >> Figure 4 Figure 5 Tools & Hardware Needed 8393-0185 8540-0611 Drill Phillips #2 Bit Splicing Bracket #8-32 X 1/4” Screw Pan Type B (8X) June 2019 switch 152...
  • Page 153 3/8” Pan Type B, (Figures 8 & 9). Figure 8 Figure 9 Tools & Hardware Needed 8540-1211 8393-0055 Drill Phillips #2 Bit #6-32 X 1/4" RH Power Pole Ceiling Phillips Drive Type F Collar (2X) 8540-1167 #8-3/8" Pan Type B (2X) June 2019 switch 153...
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