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tayco Switch Installation Manual

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installation guide
November 2022

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Summary of Contents for tayco Switch

  • Page 1 Switch installation guide November 2022...
  • Page 2 Installation Service toll-free I 1.800.675.4092 Mon - Fri I 8:30 am – 5:00 pm EST www.tayco.com...

  • Page 3: Table Of Contents

    Raceway Cover Installation ....................118 Gallery Panel, Single Span, End, .................... 119 Gallery Panel, Double Span, End, 1 Piece................120 Gallery Panel, Double Span, End, 2 Pieces ................122 Gallery Panel, Single Span, Mid ..................... 124 November 2022 switch 3...
  • Page 4 Accessories Installation ......................191 CPU Holder ........................... 192 Electrics & Communication 194|212 Electrical Components and Specifications ................194 Harness Calculation ....................... 195 Desktop Power/USB Module ....................196 Power Module, Connector Harness & Communication Kit Installation ....... 197 November 2022 switch 4...
  • Page 5 Electrical Box Holder Installation ..................200 2-Way Power Pole Installation ..................... 201 3-Way Power Pole Installation ..................... 203 4-Way Power Pole Installation ..................... 205 Gallery Panel, Power Pole Installation ................. 207 Standard Panel, End Run Power Pole Installation ..............210 November 2022 switch 5...

  • Page 6: Installation Checklist

    2. Unpack products in the general order of installation (refer to Installation Sequence). WASTE MANAGEMENT 1. Establish a trash removal area separate from the product staging area. November 2022 November 2022 switch 6 switch 6...

  • Page 7: Care And Maintenance

    Care & Maintenance  Fabrics     To remove dust particles, lightly vacuum the fabric surface. Spills and fluid should be immediately blotted. For minor  fabric stains and marks use water‐based fabric solvent, applying light pressure, to lift the dirt and stain. Any use of  water and soaps may harm the fabric, causing water stains and damage to the fabric’s contents. Do not scrub the  fabric with a bristle or vacuum brush as the fabric may pill or tear and the appearance may be permanently affected.   Professional steam cleaning is recommended.  Laminates     Dust laminated surfaces for regular maintenance. Clean any dirt or stain with a damp cloth. Do not use excessive  water, abrasive cleaners, acids, or alkalis, and do not scratch or scrape surfaces. For persistent stains and marks use a  commercial cleaner, such as Cabinet Magic® or Countertop Magic®, both manufactured by Magic American  Corporation.  Glazed Screens and Cabinet Doors     Dust glazed screen and cabinet doors regularly to keep surfaces free of dust particles.  Clean any dirt or stain with a  damp cloth. Dry the area using a dry paper cloth. The use of fiber cloths or rags is not recommended as loose  particles and debris remaining on the cloth may scratch or harm the acrylic surface. Do not use other chemical  cleaners or window cleaners as their chemical compositions may alter and/or permanently affect the surface  appearance.  Painted Metals  Tayco’s painted metal products are powder‐paint‐coated.  To clean these products, use a damp cloth, using only a  small amount of lukewarm water if necessary.  Dry with a clean a dry cloth.  To avoid scratching and damaging the  painted surface, do not use hard‐bristled brushes or abrasives.  THE USE OF HARSH CLEANERS AND CHEMICALS MAY PERMANENTLY ALTER THE PRODUCT FINISH APPEARANCE AND  WILL VOID THE WARRANTY.  November 2022 switch 7...

  • Page 8: Caution

               Caution    Load Bottom Drawer First  • Operate one drawer at a time.  • Units may tip if loaded incorrectly.  • Units should be attached to a wall or other furniture to reduce tipping hazards.  • Always load the heaviest files in the bottom drawer.    Heavy Load  • Some products must be anchored to the wall to ensure stability & safety.  • It is the owner and installer’s responsibility to ensure that the wall type and construction are of sufficient strength  to carry loads of any wall‐mounted products and their contents.  • Failure of the wall and anchors to support all imposed loads may result in property damage and/or personal injury.  • Tayco can provide the size and empty weight of its products only.  A wall blocking is considered a building  construction process, Tayco cannot provide recommendations in this respect and cannot be responsible for damage  or injury that may occur as a result of improper installation and/or blocking.    Instability Hazard  Mobile items on casters such as flip tops, personal and movable tables of any type, and storage items of any type may  present an instability hazard if not secured correctly while in use or storage.  Flip‐top tables or training tables of any  type are inherently more unstable when folded. Tayco provides the following guidelines & warnings when using  mobile products:  • Lock casters immediately after moving.  Do not leave the casters unlocked when in use or storage.  • Motion may increase the instability of any item with casters. If the wheels hit an obstruction the table’s forward  momentum often causes overturn, especially if the item is not equipped with wheel extensions. Exercise strong  caution while moving these items.  • Use caution when abrupt level changes in the floor are present (such as a doorway or room threshold) as caster  failure or tipping may result.  • Do not stand, sit or lean on mobile items for support. They are not intended for this use and personal injury or  property damage may result.  • Mobile units that feature height‐adjustable elements must be lowered to the minimum compressed height when  moving to prevent instability. It is also recommended the user remove all computer equipment or other accessories  to prevent possible weight imbalance or damage to equipment.  • Failure to follow the guidelines above may result in property damage or personal injury.      November 2022 switch 8...

  • Page 9: Application Guidelines

    Application Guidelines Connection Types Continued on the next page >> November 2022 November 2022 switch 8 switch 9...
  • Page 10 Application Guidelines Connection Types before November 2022 November 2022 switch 10 switch 9...
  • Page 11 Application Guidelines Types of Surfaces no grommet with grommet wireplay November 2022 November 2022 switch 10 switch 11...

  • Page 12: 2-Way 90° Panel Connection - Type A

    50 & 66 High Panels – 3X 50 & 66 High Panels – 12X 90° Top Connector #8 X 1-1/4” Flat 90° Filler Connector #8 X 1-1/2" Washer with Cap Head Screw (4X) Head Screw November 2022 November 2022 switch 11 switch 12...

  • Page 13: 2-Way 90° Panel Connection - Type A (2 Glazed Panels)

    Phillips #2 & #3 Bit Torpedo Level Bottom Corner M6 X 16MM Flat or Robertson # 2 Bracket Machine Screw (4X) 8393-0046, 8540- 8540-1196 1188 & 8683-0040 90° Top Connector #8-32 X 5/8”, FH with Cap Mach. Screw (4X) November 2022 switch 13...
  • Page 14 50 & 66 High Panels – 3X 50 & 66 High Panels – 12X Drill Phillips #2 & #3 Bit 90° Filler Connector #8-32 x 5/16" #8 X 1-1/2" Washer or Robertson # 2 PH Screw (4X) Head Screw November 2022 switch 14...

  • Page 15: 2-Way 90° Panel Connection - Type A (Standard & Glazed Panels)

    M6 X 16MM Flat or Robertson # 2 Bracket Machine Screw (4X) 8393-0046, 8540- 8540-1008 8540-1196 1188 & 8683-0040 90° Top Connector #8 X 1-1/4” Flat #8-32 X 5/8”, FH with Cap Head Screw (2X) Mach. Screw (2X) November 2022 switch 15...
  • Page 16 50 & 66 High Panels – 3X 50 & 66 High Panels – 12X Drill Phillips #2 & #3 Bit 90° Filler Connector #8-32 x 5/16" #8 X 1-1/2" Washer or Robertson # 2 PH Screw (2X) Head Screw November 2022 switch 16...

  • Page 17: 2-Way 90° Panel Connection - Type B

    Figure 2 Tools & Hardware Needed 8393-0041 8393-0042 8540-1188 Drill Phillips #2 Bit or Top Corner Bracket Intermediate Panel #10-24 X 1/4” RH Robertson # 2 Connector Screw (4X) 8540-1008 #8 X 1-1/4” Flat Head Screw (2X) November 2022 switch 17...
  • Page 18 50 & 66 High Panels – 3X 50 & 66 High Panels – 12X M6 X 16MM Flat 90° Filler Connector #8 X 1-1/2" Washer Top Cap #10-24 X 1/4”, RH Machine Screw (4X) Head Screw Screw November 2022 switch 18...

  • Page 19: 2-Way 180° Panel Connection - Type A

    Figure 3 Tools & Hardware Needed 8393-0040 8540-1008 Drill Phillips #2 & #3 Bit Torpedo Level Top Connector #8 X 1-1/4”, Flat or Robertson # 2 Head Screw (4X) 8540-1205 M6 X 16MM Flat Machine Screw (4X) November 2022 switch 19...

  • Page 20: 2-Way 180° Panel Connection - Type B

    Continued on the next page >> Figure 2 Tools & Hardware Needed 8393-0050 8540-1008 Drill Phillips #2 & #3 Bit Torpedo Level Intermediate Panel #8 X 1-1/4”, Flat or Robertson # 2 Connector Head Screw (2X) November 2022 switch 20...
  • Page 21 (Figure 4). Figure 4 Tools & Hardware Needed 8540-1185 8540-1205 Drill Phillips #2 & #3 Bit #8 X 1-1/2" Washer M6 X 16MM Flat or Robertson # 2 Head Screw (2X) Machine Screw (4X) November 2022 switch 21...

  • Page 22: 3-Way Panel Connection - Type A

    Drill Phillips #2 & #3 Bit Torpedo Level “T” Top Connector #8 X 1-1/4”, Flat or Robertson # 2 with Cap Head Screw (4X) 8393-0044 8540-1205 Bottom Corner M6 X 16MM Flat Bracket Machine Screw (4X) November 2022 switch 22...
  • Page 23 Phillips #2 & #3 Bit Torpedo Level “T” Filler Connector #8 X 1-1/2" Washer or Robertson # 2 Head Screw 8540-1008 8393-0044 8540-1205 #8 X 1-1/4”, Flat Bottom Corner M6 X 16MM Flat Head Screw (2X) Bracket Machine Screw (4X) November 2022 switch 23...

  • Page 24: 3-Way Panel Connection - Type B

    Top Corner Bracket #8 X 1-1/4”, Flat or Robertson # 2 Head Screw (2X) 8393-0044 8540-1205 8393-0042 8540-1185 Bottom Corner M6 X 16MM Flat Intermediate Panel #8 X 1-1/2" Washer Bracket Machine Screw (4X) Connector Head Screw (2X) November 2022 switch 24...
  • Page 25 34 & 42 High Panels – 8X 50 & 66 High Panels – 3X 50 & 66 High Panels – 12X Bottom Corner M6 X 16MM Flat “T” Filler Connector #8 X 1-1/2" Washer Bracket Machine Screw (2X) Head Screw November 2022 switch 25...
  • Page 26 Torpedo Level or Robertson # 2 8393-0047, 8540- 8540-1008 8540-1017 8540-1205 1188 & 8683-0040 Straight Top #8 X 1-1/4”, Flat #10-24 X 1/2”, RH M6 X 16MM Flat Connector Head Screw (4X) Screw (4X) Machine Screw (2X) November 2022 switch 26...

  • Page 27: 3-Way Panel Connection - Type C

    Tools & Hardware Needed 8393-0047 8393-0042 8540-1188 Drill Phillips #2 & #3 Bit Straight “T” 180° Intermediate Panel #10-24 X 1/4”, RH or Robertson # 2 Top Connector Connector Screw (2X) 8540-1008 #8 X 1-1/4”, Flat Head Screw (2X) November 2022 switch 27...
  • Page 28 50 & 66 High Panels – 3X 50 & 66 High Panels – 6X #10-24 X 1/4”, RH Bottom Corner M6 X 16MM Flat “T” Filler Connector #8 X 1-1/2" Washer Screw Bracket Machine Screw (4X) Head Screw November 2022 switch 28...
  • Page 29 Tools & Hardware Needed 8393-0044 8540-1205 Drill Phillips #2 & #3 Bit Torpedo Level Bottom Corner M6 X 16MM Flat or Robertson # 2 Bracket Machine Screw (4X) 8540-1008 #8 X 1-1/4”, Flat Head Screw (2X) November 2022 switch 29...

  • Page 30: 3-Way Panel Connection - Type D

    Tools & Hardware Needed 8393-0043 8393-0041 8540-1188 Drill Phillips #2 & #3 Bit Intermediate Top Corner Bracket #10-24 X 1/4”, RH or Robertson # 2 Panel Connector Screw (4X) 8540-1008 #8 X 1-1/4”, Flat Head Screw (2X) November 2022 switch 30...
  • Page 31 Head Screw (2X) 8540-1185 8393-0044 8540-1205 34 & 42 High Panels – 4X 50 & 66 High Panels – 6X #8 X 1-1/2" Washer Bottom Corner M6 X 16MM Flat Head Screw Bracket (2X) Machine Screw (6X) November 2022 switch 31...
  • Page 32 08 &16 High Filler– 1X 24 & 32 High Filler– 8X 24 & 32 High Filler– 2X M6 X 16MM Flat #8 X 1-1/2" Washer 90° Filler Connector #8 X 1-1/2" Washer Machine Screw (2X) Head Screw (2X) Head Screw November 2022 switch 32...

  • Page 33: 4-Way Panel Connection - Type A

    Drill Phillips #2 & #3 Bit Torpedo Level #8 X 1-1/4”, Flat 4-Way Top or Robertson # 2 Head Screw (4X) Connector w/ Cap 8393-0044 8540-1205 Bottom Corner M6 X 16MM Flat Bracket Machine Screw (4X) November 2022 switch 33...
  • Page 34 Tools & Hardware Needed 8540-1008 8393-0044 Drill Phillips #2 & #3 Bit Torpedo Level #8 X 1-1/4”, Flat Bottom Corner or Robertson # 2 Head Screw (2X) Bracket (3X) 8540-1205 M6 X 16MM Flat Machine Screw (8X) November 2022 switch 34...
  • Page 35 (Figure 8). Figure 8 Tools & Hardware Needed 8540-1008 8540-1205 Drill Phillips #2 & #3 Bit Torpedo Level #8 X 1-1/4”, Flat M6 X 16MM Flat or Robertson # 2 Head Screw (2X) Machine Screw (2X) November 2022 switch 35...

  • Page 36: 4-Way Panel Connection - Type B

    Tools & Hardware Needed 8393-0041 8393-0043 8540-1188 Drill Phillips #2 & #3 Bit Top Corner Bracket Intermediate #10-24 X 1/4”, RH or Robertson # 2 Panel Connector Screw (4X) 8540-1008 #8 X 1-1/4”, Flat Head Screw (2X) November 2022 switch 36...
  • Page 37 Tools & Hardware Needed 8540-1185 8393-0044 Drill Phillips #2 & #3 Bit Torpedo Level #8 X 1-1/2" Washer Bottom Corner or Robertson # 2 Head Screw (2X) Bracket (2X) 8540-1205 M6 X 16MM Flat Machine Screw (8X) November 2022 switch 37...
  • Page 38 Robertson # 2 Head Screw Connector w/ Cap 8393-0044 8540-1205 8540-1008 8540-1185 Bottom Corner M6 X 16MM Flat #8 X 1-1/4”, Flat #8 X 1-1/2" Washer Bracket (2X) Machine Screw (4X) Head Screw (4X) Head Screw (2X) November 2022 switch 38...
  • Page 39 “T” filler connector into the fourth panel, (Figure 11). Figure 11 Tools & Hardware Needed 8540-1008 8540-1205 Drill Phillips #2 & #3 Bit #8 X 1-1/4”, Flat M6 X 16MM Flat or Robertson # 2 Head Screw (2X) Machine Screw (2X) November 2022 switch 39...

  • Page 40: 4-Way Panel Connection - Type C

    Robertson # 2 with Top Cap Head Screw (4X) 8393-0044 8540-1205 8393-0043 8393-0046 8540-1188 Bottom Corner M6 X 16MM Flat Intermediate 90° Top Connector #10-24 X 1/4”, RH Bracket Machine Screw (4X) Panel Connector Screw (2X) November 2022 switch 40...
  • Page 41 Phillips #2 & #3 Bit Torpedo Level #8 X 1-1/4”, Flat Bottom Corner or Robertson # 2 Head Screw (2X) Bracket 8540-1205 8540-1185 M6 X 16MM Flat #8 X 1-1/2" Washer Machine Screw (4X) Head Screw (4X) November 2022 switch 41...
  • Page 42 08 &16 High Filler– 4X 08 &16 High Filler– 1X 24 & 32 High Filler– 8X 24 & 32 High Filler– 2X #8 X 1-1/4”, Flat 90° Filler Connector #8 X 1-1/2" Washer Head Screw (2X) Head Screw November 2022 switch 42...

  • Page 43: 4-Way Panel Connection - Type D

    Intermediate Panel or Robertson # 2 Top Connector Connector 8540-1008 8540-1185 8393-0044 8540-1205 #8 X 1-1/4”, Flat #8 X 1-1/2" Washer Bottom Corner M6 X 16MM Flat Head Screw (2X) Head Screw (2X) Bracket Machine Screw (2X) November 2022 switch 43...
  • Page 44 08 &16 High Filler – 2X 24 & 32 High Filler – 2X 24 & 32 High Filler – 4X “T” Filler Connector #8 X 1-1/2" Washer Bottom Corner M6 X 16MM Flat Head Screw Bracket Machine Screw (4X) November 2022 switch 44...
  • Page 45 #10-24 X 1/2” RH M6 X 16MM Flat 90° Angle Drill or Robertson # 2 Screw (2X) Machine Screw (2X) 8393-0047, 8540- 8540-1008 1188 & 8683-0040 Straight Top #8 X 1-1/4”, Flat Connector w/ Cap Head Screw (4X) November 2022 switch 45...
  • Page 46 Tools & Hardware Needed 8393-0044 8540-1205 Drill Phillips #2 & #3 Bit Torpedo Level Bottom Corner M6 X 16MM Flat or Robertson # 2 Bracket (2X) Machine Screw (6X) 8540-1008 #8 X 1-1/4”, Flat Head Screw (2X) November 2022 switch 46...

  • Page 47: Elevated Panel Foot Cap Installation

    1. Position the foot cap at the desired location, (Figure 1). 2. Cover the cavity of the panel leg by pushing the foot cap until it stays firmly. Figure 1 Tools & Hardware Needed 8393-0062 Elevated Panel Foot Cap (2X) November 2022 switch 47...

  • Page 48: Panel Door - Straight Connection

    Panel Door - Straight Connection PANEL DOOR FRAME, LH/RH (LH SHOWN) PANEL DOOR, LH/RH (LH SHOWN) PANEL PANEL PANEL 3 November 2022 switch 48...
  • Page 49 Tools & Hardware Needed 8393-0040 8540-1196 PANEL 3 Drill Robertson #2 Long Torpedo Level Top Connector #8-32 x 5/8" Flat Panel to Panel Head Screw 8540-0557 8540-1185 #10-32 x 1” RH #8 x 1-1/2" Washer Screw Head Screw November 2022 switch 49...
  • Page 50 (Figure 3). Continued on the next page >> Figure 3 PANEL DOOR FRAME, LH SHOWN PANEL METAL SNAP-IN PLUG Tools & Hardware Needed 8540-1377 PANEL 3 Rubber Mallet Metal Snap-in Plug F/ 15/32” Hole November 2022 switch 50...
  • Page 51 Tools & Hardware Needed 8393-0040 8540-1196 PANEL 3 Drill Robertson #2 Long Torpedo Level Top Connector #8-32 x 5/8" Flat Panel to Panel Head Screw 8540-0557 8540-1185 #10-32 x 1” RH #8 x 1-1/2" Washer Screw Head Screw November 2022 switch 51...
  • Page 52 (Figure 6). Continued on the next page >> PANEL DOOR FRAME (LH SHOWN) PANEL PANEL METAL SNAP-IN PLUG Figure 6 Tools & Hardware Needed 8540-1377 Rubber Mallet Metal Snap-in Plug F/ 15/32” Hole November 2022 switch 52...
  • Page 53 Continued on the next page >> PANEL DOOR FRAME (LH SHOWN) PANEL DOOR (LH SHOWN) PANEL PANEL Figure 7 Tools & Hardware Needed 8540-0555 Drill Robertson #2 Long #10 - 32 x 3/4", FH SQ DR Screw November 2022 switch 53...
  • Page 54 (Figure 8). Please see the Top Trim Installation instructions. PANEL DOOR FRAME (LH SHOWN) PANEL DOOR (LH SHOWN) PANEL PANEL TOP TRIM TOP TRIM CAP Figure 8 Tools & Hardware Needed 8393-0231 Top Trim Cap November 2022 switch 54...

  • Page 55: Panel Door - 90° Connection

    Panel Door - 90° Connection PANEL DOOR FRAME, LH/RH (RH SHOWN) PANEL DOOR, LH/RH (RH SHOWN) PANEL 1 PANEL 2 November 2022 switch 55...
  • Page 56 Drill Robertson #2 Long Torpedo Level 90° Filler Connector 3-Way or 4-Way Connector 8540-1380 8540-1185 8540-1205 #10 X 7/8” L Self #8 x 1-1/2" Washer M6 X 16MM Flat Tapping TH Screw Head Screw Machine Screw November 2022 switch 56...
  • Page 57 PANEL DOOR, LH/RH (RH SHOWN) PANEL 1 Figure 3 90° FILLER CONNECTOR Tools & Hardware Needed 3-WAY OR 4-WAY BOTTOM CONNECTOR 8540-1380 Drill Robertson #2 Long Torpedo Level #10 X 7/8” L Self Tapping TH Screw November 2022 switch 57...
  • Page 58 PANEL DOOR (RH SHOWN) PANEL 1 TOP CAP Tools & Hardware Needed L-BRACKET 8485-0712 8540-1188 Drill Robertson #2 Long Switch Top Cap Top Cap L-Bracket #10-24 X 1/4”, RH Screw 8540-1136 8540-1185 #10-32 X 1/2, Pan #8 x 1-1/2" Washer Head Screw...
  • Page 59 Tools & Hardware Needed 8393-0040 8540-1196 Drill Robertson #2 Long Torpedo Level Top Connector #8-32 x 5/8"L Flat Panel to Panel Head Screw 8540-1380 8540-1185 #10 X 7/8” L Self #8 x 1-1/2" Washer Tapping TH Screw Head Screw November 2022 switch 59...
  • Page 60 (Figure 8). Continued on the next page >> Figure 8 PANEL DOOR FRAME, LH/RH (RH SHOWN) PANEL 1 PANEL 2 Tools & Hardware Needed METAL SNAP-IN PLUG 8540-1377 Rubber Mallet Metal Snap-in Plug F/ 15/32” Hole November 2022 switch 60...
  • Page 61 (Figure 9). 13. Install the door handle. Continued on the next page >> PANEL DOOR FRAME (RH SHOWN) Figure 9 PANEL DOOR (RH SHOWN) PANEL 1 PANEL 2 Tools & Hardware Needed November 2022 switch 61...
  • Page 62 Please see the 90° Filler, Top Trim, and Raceway Installation instructions. PANEL DOOR FRAME (RH SHOWN) PANEL DOOR PANEL PANEL 90-DEGREE FILLER TOP TRIM Figure 10 TOP TRIM CAP RACEWAY Tools & Hardware Needed 8393-0231 Top Trim Cap November 2022 switch 62...

  • Page 63: 3-Way Connection - 1 Door

    3-Way Connection – 1 Door PANEL DOOR FRAME, LH/RH (RH SHOWN) PANEL DOOR, LH/RH (RH SHOWN) PANEL 1 PANEL 2 PANEL 3 PANEL 4 November 2022 switch 63...
  • Page 64 Tools & Hardware Needed 8393-0044 Drill Robertson #2 Long Torpedo Level Phillips #2 Bit or Bottom Corner Robertson #2 Bit Bracket 8540-1205 8406-0033 8540-1196 M6 X 16MM Flat 90° Filler #8-32 x 5/8" Flat Machine Screw Connector Head Screw November 2022 switch 64...
  • Page 65 PANEL 2 PANEL 3 PANEL 4 Figure 3 90° FILLER CONNECTOR Tools & Hardware Needed 8406-0033 8540-1185 8540-0557 Drill Robertson #2 Long 90° Filler Connector #8 X 1-1/2" Washer #10-32 x 1” Round Head Screw Head Screw November 2022 switch 65...
  • Page 66 Continued on the next page >> PANEL 1 PANEL 2 PANEL 3 PANEL 4 Figure 4 “T” FILLER CONNECTOR Tools & Hardware Needed 8406-0034 8540-1380 Drill Robertson #2 Long T- Filler Connector #10 X 7/8” L Self Tapping TH Screw November 2022 switch 66...
  • Page 67 PANEL DOOR FRAME (RH SHOWN) 90° FILLER CONNECTOR 3-WAY OR 4-WAY CONNECTOR Figure 6 Tools & Hardware Needed 8406-0033 8485-0710 8540-1380 Drill Robertson #2 Long 90° Filler Connector 3-Way or 4-Way #10 X 7/8” L Self Connector Tapping TH Screw November 2022 switch 67...
  • Page 68 PANEL 1 PANEL 2 PANEL 3 PANEL 4 3-WAY OR 4-WAY CONNECTOR Figure 7 Tools & Hardware Needed 8540-1205 Drill Phillips #2 Bit or Robertson #2 Long M6 X 16MM Flat Robertson #2 Bit Machine Screw November 2022 switch 68...
  • Page 69 90° FILLER CONNECTOR 8540-1196 8540-1380 8540-0557 Drill Robertson #2 Long #8-32 x 5/8" Flat #10 X 7/8” L Self #10-32 x 1” RH Head Screw Tapping TH Screw Screw 8540-1185 #8 x 1-1/2" Washer Head Screw November 2022 switch 69...
  • Page 70 TOP CONNECTOR Figure 11 Tools & Hardware Needed 8393-0040 8540-1196 Drill Robertson #2 Long Torpedo Level Top Connector #8-32 x 5/8" Flat Panel to Panel Head Screw 8540-1380 #10 X 7/8” L Self Tapping TH Screw November 2022 switch 70...
  • Page 71 PANEL DOOR FRAME (RH SHOWN) PANEL 1 PANEL 2 PANEL 3 PANEL 4 Tools & Hardware Needed 8540-1185 8540-1380 Drill Robertson #2 Long #8 X 1-1/2" Washer #10 X 7/8” L Self Head Screw Tapping TH Screw November 2022 switch 71...
  • Page 72 Continued on the next page >> Figure 13 PANEL DOOR FRAME (RH SHOWN) PANEL 1 PANEL 2 PANEL 3 PANEL 4 METAL SNAP-IN PLUG Tools & Hardware Needed 8540-1377 Rubber Mallet Metal Snap-in Plug F/ 15/32” Hole November 2022 switch 72...
  • Page 73 17. Install the panel door to the panel door frame using the screws provided, (Figure 14). 18. Install the door handle. Continued on the next page >> Figure 14 Tools & Hardware Needed Drill Phillips Bit November 2022 switch 73...
  • Page 74 Raceway Installation instructions. PANEL DOOR FRAME (RH SHOWN) PANEL DOOR (RH SHOWN) PANEL 1 PANEL 2 PANEL 3 PANEL 4 Figure 15 TOP TRIM TOP TRIM CAP RACEWAY Tools & Hardware Needed 3-WAY or “T” FILLER November 2022 switch 74...

  • Page 75: 3-Way Connection - 2 Doors

    3-Way Connection – 2 Doors PANEL DOOR FRAME 1, LH/RH (RH SHOWN) PANEL DOOR FRAME 2, LH/RH (LH SHOWN) PANEL 1 PANEL 2 PANEL 3 PANEL DOOR, LH/RH (RH SHOWN) PANEL DOOR, LH/RH (LH SHOWN) November 2022 switch 75...
  • Page 76 PANEL DOOR FRAME 1 (RH SHOWN) 90° FILLER CONNECTOR 3-WAY CONNECTOR Figure 2 Tools & Hardware Needed 8485-0710 8406-0033 8540-1380 Drill Robertson #2 Long 3-Way or 4-Way 90° Filler Connector #10 X 7/8” L Self- Connector Tapping TH Screw November 2022 switch 76...
  • Page 77 PANEL DOOR FRAME 2 (LH SHOWN) 90° FILLER CONNECTOR Figure 3 3-WAY/4-WAY CONNECTOR “T” FILLER CONNECTOR Tools & Hardware Needed 8406-0033 8406-0034 8540-1380 Drill Robertson #2 Long 90° Filler Connector T- Filler Connector #10 X 7/8” L Self- Tapping TH Screw November 2022 switch 77...
  • Page 78 PANEL 2 PANEL 3 Figure 4 3-WAY TOP CONNECTOR U-BRACKET Tools & Hardware Needed 8540-1205 8406-0033 8540-1196 Drill Robertson #2 Long M6 X 16MM Flat 90° Filler Connector #8-32 x 5/8" Flat Machine Screw Head Screw November 2022 switch 78...
  • Page 79 PANEL 1 PANEL 2 PANEL 3 90° FILLER CONNECTOR 3-WAY OR 4-WAY CONNECTOR Tools & Hardware Needed 8540-1380 8540-1185 Drill Robertson #2 Long #10 X 7/8” L Self- #8 X 1-1/2" Washer Tapping TH Screw Head Screw November 2022 switch 79...
  • Page 80 PANEL DOOR FRAME 2 (LH SHOWN) PANEL 1 PANEL 2 Figure 9 PANEL 3 TOP CONNECTOR Tools & Hardware Needed 8393-0040 8540-1196 Drill Robertson #2 Long Torpedo Level Top Connector #8-32 x 5/8" Flat Panel to Panel Head Screw November 2022 switch 80...
  • Page 81 PANEL DOOR FRAME 2 (LH SHOWN) PANEL 1 PANEL 2 PANEL 3 Tools & Hardware Needed 8540-1380 8540-1185 Drill Robertson #2 Long #10 X 7/8” L Self- #8 X 1-1/2" Washer Tapping TH Screw Head Screw November 2022 switch 81...
  • Page 82 Figure 11 PANEL DOOR FRAME 1 (RH SHOWN) PANEL DOOR FRAME 2 (LH SHOWN) PANEL 1 PANEL 2 PANEL 3 METAL SNAP-IN PLUG Tools & Hardware Needed 8540-1377 Rubber Mallet Metal Snap-in Plug F/ 15/32” Hole November 2022 switch 82...
  • Page 83 Rubber Mallet Top Connector Panel to Panel 8540-1196 8540-1380 8540-1185 8540-1377 #8-32 x 5/8" Flat #10 X 7/8” L Self #8 X 1-1/2" Washer Metal Snap-in Plug Head Screw Tapping TH Screw Head Screw F/ 15/32” Hole November 2022 switch 83...
  • Page 84 Continued on the next page >> Figure 13 PANEL DOOR FRAME 1 (RH SHOWN) PANEL DOOR FRAME 2 (LH SHOWN) PANEL 1 PANEL 2 PANEL 3 PANEL DOOR 1 (RH SHOWN) Tools & Hardware Needed Drill Phillips Bit November 2022 switch 84...
  • Page 85 Figure 14 PANEL DOOR FRAME 1 (RH SHOWN) PANEL DOOR FRAME 2 (LH SHOWN) PANEL 1 PANEL 2 PANEL 3 PANEL DOOR 1 (RH SHOWN) PANEL DOOR 2 (LH SHOWN) Tools & Hardware Needed Drill Phillips Bit November 2022 switch 85...
  • Page 86 PANEL DOOR FRAME 2 (LH SHOWN) PANEL 1 PANEL 2 Figure 15 PANEL 3 PANEL DOOR 1 (RH SHOWN) PANEL DOOR 2 (LH SHOWN) TOP TRIM TOP TRIM CAP 3-WAY or “T” FILLER RACEWAY Tools & Hardware Needed Rubber Mallet November 2022 switch 86...

  • Page 87: Sliding Door

    90° Connection • Sliding door should be installed first before installing the End Trim and 90° Filler. • 3-Way Connection • Sliding door should be installed first before installing the End Trim and 90° Filler. • November 2022 switch 87...
  • Page 88 Continued on the next page >> Figure 1 Tools & Hardware Needed Drill Right Angle Drill Robertson #2 Long Torpedo Level Rubber Mallet Tape Measure Crowbar November 2022 switch 88...
  • Page 89 (Figure 2). Continued on the next page >> Figure 2 DOUBLE-SIDED ROUND TAPE SPACER Tools & Hardware Needed SD-BKT-P114 8540-1340 Spacer Double-sided Round Tape November 2022 switch 89...
  • Page 90 #10 X 5/8” Pan Head Figure 4 Figure 3 Self Drilling Screws, (Figure 4). Continued on the next page >> TOP CHANNEL Tools & Hardware Needed 8540-0550 Drill Robertson #2 Long Torpedo Level #10 x 5/8", PH Self Drilling Screw November 2022 switch 90...
  • Page 91 (Figure 5). Continued on the next page >> DOUBLE-SIDED ROUND TAPE Figure 5 SPACER Tools & Hardware Needed November 2022 switch 91...
  • Page 92 Sliding Door 7. Insert and slide the door into the top channel, (Figure 6). Continued on the next page >> TOP CHANNEL SLIDING DOOR Figure 6 Tools & Hardware Needed November 2022 switch 92...
  • Page 93 8. Lay the bottom U-channel sideways on the floor; hook the bottom U-channel to the door by rotating it at a 90-degree angle, (Figure 7). Continued on the next page >> BOTTOM U-CHANNEL Figure 7 Tools & Hardware Needed November 2022 switch 93...
  • Page 94 #10 X 5/8” Pan Head Self Drilling Screws, (Figure 9). Continued on the next page >> Figure 8 Figure 9 BOTTOM U-CHANNEL Tools & Hardware Needed 8540-0550 Drill Robertson #2 Long #10 x 5/8", PH Self Drilling Screw November 2022 switch 94...
  • Page 95 11. Insert the knob with threaded stud into the hole of the sliding door frame; screw it into the other knob by hand tightening, (Figure 10). Continued on the next page >> KNOB Figure 10 Tools & Hardware Needed November 2022 switch 95...
  • Page 96 Continued on the next page >> Figure 11 END TRIM 90° FILLER SLIDING DOOR POST Tools & Hardware Needed November 2022 switch 96...

  • Page 97: Sliding Door Post Assembly

    1. Insert the Square Tube Snap-in plug into the post, (Figure 1). Continued on the next page >> Figure 1 SQUARE TUBE SNAP-IN PLUG SLIDING DOOR POST Tools & Hardware Needed 8540-1371 Square Tube Snap- in Plug November 2022 switch 97...
  • Page 98 (Figure 2). Continued on the next page >> Figure 2 SQUARE TUBE SNAP-IN PLUG SLIDING DOOR POST Tools & Hardware Needed November 2022 switch 98...
  • Page 99 Continued on the next page >> Figure 4 Tools & Hardware Needed 8540-0557 8540-1185 8540-1374 Drill Robertson #2 Long #10-32 x 1” RH #8 x 1-1/2" Washer Metal Round Plug Screw Head Screw for 9/16” Hole November 2022 switch 99...
  • Page 100 Sliding Door Post Assembly 5. Insert the nylon shoulder screw (8540-1375) into the topmost hole of the sliding vertical post; screw it by hand tightening, (Figure 5). Figure 5 Tools & Hardware Needed 8540-1375 Nylon Shoulder Screw November 2022 switch 100...

  • Page 101: Machine Screws Removal From Glass Or Acrylic Panel

    Tools & Hardware Needed 8540-1196 8540-1209 Drill Phillips #2 & #3 Bit #8-32 x 5/8" FH #8-32 X 5/16" PH or Robertson # 2 Machine Screw Phillips Drive Screw November 2022 switch 101...

  • Page 102: Top Trim Installation

    Top Trim Installation 1. Install top trim by snapping on the connector. 2. Slide the top trim to the center. Tools & Hardware Needed November 2022 switch 102...

  • Page 103: End Trim Installation

    End Trim Installation 1. Install end trim by inserting the corner cap with end trim into the top trim and pressing the end trim into the vertical extrusion, (Figure 1). Figure 1 Tools & Hardware Needed November 2022 switch 103...

  • Page 104: 90° Filler Installation

    90-degree Filler Installation 1. Position the 90-degree filler, flush with the bottom of the top cap, parallel to the vertical edge, and press the 90-degree filler to snap on connectors, (Figure 1). Figure 1 Tools & Hardware Needed November 2022 switch 104...

  • Page 105: T" Filler Installation

    “T” Filler Installation 1. Position the “T” filler, flush with the bottom of the top cap, parallel to the vertical edge, and press the “T” filler to snap on connectors, (Figure 1). Figure 1 Tools & Hardware Needed November 2022 switch 105...

  • Page 106: Partial End Trim Filler Installation

    Partial End Trim Filler Installation 1. Install partial end trim by inserting the corner cap with partial end trim into the top trim and pressing partial end trim into the vertical extrusion, (Figure 1). Figure 1 Tools & Hardware Needed November 2022 switch 106...

  • Page 107: Partial 90° Filler Installation

    1. Position the partial 90-degree filler, flush with the bottom of the top cap, parallel to the vertical edge, and press the partial 90-degree filler to snap on connectors, (Figure 1). Figure 1 Tools & Hardware Needed November 2022 switch 107...

  • Page 108: Partial "T" Filler Installation

    1. Position the partial “T” filler, flush with the bottom of the top cap, parallel to the vertical edge, and press the partial “T” filler to snap on connectors, (Figure 1). Figure 1 Tools & Hardware Needed November 2022 switch 108...

  • Page 109: Top Trim Mid Cap

    Top Trim id ap Figure 1 Tools & Hardware Needed 8540-1200 8393-0230 Drill Phillips #2 & #3 Bit #8 X 1-3/4”, Flat Top Trim Cap -Mid or Robertson # 2 Head Screw (3X) November 2022 switch 109...

  • Page 110: Top Trim Mid Cap With Panel Mounted Glass/Acrylic Screen

    Top Trim id ap Top Trim id ap Figure 1 Tools & Hardware Needed 8540-1200 8393-0231 Drill Phillips #2 & #3 Bit #8 X 1-3/4”, Flat Top Trim Cap-Mid or Robertson # 2 Head Screw (3X) November 2022 switch 110...

  • Page 111: Corner Connector Installation

    (Figure 1). NOTE: The corner connector should be inserted before any storage or surface brackets except flipper cabinets. Figure 1 Tools & Hardware Needed November 2022 switch 111...

  • Page 112: Corner Connector Installation With Flipper Cabinet

    3. Starting from the bottom of the flipper cabinet, press in the corner connector between the vertical slot extrusion located at the ends of each panel, (Figure 2). Figure 1 Tools & Hardware Needed Utility Knife November 2022 switch 112...

  • Page 113: Spline Connector Installation

    (Figure 1). NOTE: The spline connector should be inserted before any storage or surface brackets. Figure 1 Tools & Hardware Needed November 2022 switch 113...

  • Page 114: Panel To Wall Connection

    Continued on the next page >> NOTES: • Illustrations show anchorage to drywall. Only E-Z anchors are suitable for drywall installation which are provided by Tayco. EZEE ANCHOR • Tayco is not responsible for HOLE Figure 1 providing the appropriate hardware #10 X 1”...
  • Page 115 1/4" Flat Head Screws, (Figure 2). Continued on the next page >> WALL CONNECTOR TUBE #8-15 X 1 1/4” FLAT HEAD S REW Figure 2 SWITCH PANEL Tools & Hardware Needed 8540-1008 Drill Robertson #2 Long #8-15 X 1 1/4" Flat...
  • Page 116 Switch Panel to Wall Connection 8. Insert the wall connector tube into the wall connector channel according to the gap between the panel and the wall. Secure the wall connector tube with the panel on both sides using #10 X 1” Pan Head Self-Drilling Screws, (Figure 3).
  • Page 117 66 inches top trim to size using a hacksaw. 10. Attach the top trim, please refer to the section “Top Trim Installation”. Figure 4 SWITCH PANEL TOP TRIM Tools & Hardware Needed Tape Measure Hack Saw...

  • Page 118: Raceway Cover Installation

    1. Insert the panel leg “U” cavity into the two slotted holes at the bottom of the raceway cover, (Figure 1). 2. Raise the raceway cover and push gently to click, (Figure 2). Figure 1 Figure 2 Tools & Hardware Needed November 2022 switch 118...

  • Page 119: Gallery Panel, Single Span End

    Figure 3 Tools & Hardware Needed 8393-0058 Drill Phillips #2 Bit or Torpedo Level Gallery Panel Top Robertson #2 Bit Bracket 8540-0532 8540-1008 #8 X 3/4" Flat Head #8 X 1-1/4”, Flat Screw (2X) Head Screw (6X) November 2022 switch 119...

  • Page 120: Gallery Panel, Double Span End, 1 Piece

    Continued on the next page >> Figure 1 Tools & Hardware Needed 8393-0058 8540-0532 Drill Phillips #2 Bit or Gallery Panel Top #8 X 3/4" Flat Head Robertson #2 Bit Bracket Screw (2X) November 2022 switch 120...
  • Page 121 (Figure 3). Figure 2 Figure 3 Tools & Hardware Needed 8540-1008 Drill Phillips #2 Bit or Torpedo Level #8 X 1-1/4”, Flat Robertson #2 Bit Head Screw (6X) November 2022 switch 121...

  • Page 122: Gallery Panel, Double Span End, 2 Pieces

    Figure 1 Figure 2 Tools & Hardware Needed 8540-0948M 8540-0948F Drill Phillips #2 Bit or Bed Fitting Bracket, Bed Fitting Bracket, Robertson #2 Bit Male (2X) Female (2X) 8540-0591 #8 X 1-1/2" Flat Head Screw (12X) November 2022 switch 122...
  • Page 123 Figure 6 Tools & Hardware Needed 8393-0058 Drill Phillips #2 Bit or Torpedo Level Gallery Panel Top Robertson #2 Bit Bracket 8540-0532 8540-1008 #8 X 3/4" Flat Head #8 X 1-1/4”, Flat Screw (2X) Head Screw (4X) November 2022 switch 123...

  • Page 124: Gallery Panel, Single Span Mid

    Continued on the next page >> Figure 1 Tools & Hardware Needed 8393-0058 Drill Phillips #2 Bit or Torpedo Level Gallery Panel Top Robertson #2 Bit Bracket (2X) 8540-0532 #8 X 3/4" Flat Head Screw (4X) November 2022 switch 124...
  • Page 125 Figure 2 Figure 3 other standard panel, (Figures 4 and 5). Figure 4 Figure 5 Tools & Hardware Needed 8540-1008 Drill Phillips #2 Bit or Torpedo Level #8 X 1-1/4”, Flat Robertson #2 Bit Head Screw (8X) November 2022 switch 125...

  • Page 126: Gallery Panel, Double Span Mid, 1 Piece

    Continued on the next page >> Figure 1 Tools & Hardware Needed 8393-0058 Drill Phillips #2 Bit or Torpedo Level Gallery Panel Top Robertson #2 Bit Bracket (2X) 8540-0532 #8 X 3/4" Flat Head Screw (4X) November 2022 switch 126...
  • Page 127 Figure 2 Figure 3 other standard panel, (Figures 4 and 5). Figure 4 Figure 5 Tools & Hardware Needed 8540-1008 Drill Phillips #2 Bit or Torpedo Level #8 X 1-1/4”, Flat Robertson #2 Bit Head Screw (8X) November 2022 switch 127...

  • Page 128: Gallery Panel, Double Span Mid, 2 Pieces

    Figure 1 Figure 2 Tools & Hardware Needed 8540-0948-M 8540-0948-F Drill Phillips #2 Bit or Bed Fitting Bracket, Bed Fitting Bracket, Robertson #2 Bit Male (2X) Female (2X) 8540-0591 #8 X 1-1/2" Flat Head Screw (12X) November 2022 switch 128...
  • Page 129 Drill Phillips #2 Bit or Torpedo Level Gallery Panel Top Robertson #2 Bit Bracket (2X) 8540-0532 8540-1008 #8 X 3/4" Flat Head #8 X 1-1/4”, Flat Screw (4X) Head Screw (4X) November 2022 switch 129...

  • Page 130: Gallery Panel, Single Span Step-Down End

    Continued on the next page >> Figure 1 Tools & Hardware Needed 8393-0056 8540-0532 Drill Phillips #2 Bit or Gallery Panel #8 X 3/4" Flat Head Robertson #2 Bit Intermediate Bracket Screw (2X) November 2022 switch 130...
  • Page 131 (Figure 3). Figure 2 Figure 3 Tools & Hardware Needed 8540-1185 Drill Phillips #2 Bit or Torpedo Level #8 X 1-1/2" Washer Robertson #2 Bit Head Screw (2X) 8540-1008 #8 X 1-1/4”, Flat Head Screw (6X) November 2022 switch 131...

  • Page 132: Gallery Panel, Double Span Step-Down End, 1 Piece

    Continued on the next page >> Figure 1 Tools & Hardware Needed 8393-0056 8540-0532 Drill Phillips #2 Bit or Gallery Panel #8 X 3/4" Flat Head Robertson #2 Bit Intermediate Bracket Screw (2X) November 2022 switch 132...
  • Page 133 (Figure 3). Figure 2 Figure 3 Tools & Hardware Needed 8540-1185 Drill Phillips #2 Bit or Torpedo Level #8 X 1-1/2" Washer Robertson #2 Bit Head Screw (2X) 8540-1008 #8 X 1-1/4”, Flat Head Screw (4X) November 2022 switch 133...

  • Page 134: Gallery Panel, Double Span Step-Down End, 2 Pieces

    Figure 1 Figure 2 Tools & Hardware Needed 8540-0948-M 8540-0948-F Drill Phillips #2 Bit or Bed Fitting Bracket, Bed Fitting Bracket, Robertson #2 Bit Male (2X) Female (2X) 8540-0591 #8 X 1-1/2" Flat Head Screw (12X) November 2022 switch 134...
  • Page 135 Phillips #2 Bit or Torpedo Level Gallery Panel Robertson #2 Bit Intermediate Bracket 8540-0532 8540-1185 8540-1008 #8 X 3/4" Flat Head #8 X 1-1/2" Washer #8 X 1-1/4”, Flat Screw (2X) Head Screw (2X) Head Screw (4X) November 2022 switch 135...

  • Page 136: Gallery Panel, Single Span Step-Down Mid

    Continued on the next page >> Figure 1 Tools & Hardware Needed 8393-0056 8540-0532 Drill Phillips #2 Bit or Gallery Panel #8 X 3/4" Flat Head Robertson #2 Bit Intermediate Bracket Screw (2X) November 2022 switch 136...
  • Page 137 Phillips #2 Bit or Torpedo Level #8 X 1-1/2" Washer Robertson #2 Bit Head Screw (2X) 8540-1008 8393-0058 8540-0532 #8 X 1-1/4”, Flat Gallery Panel Top #8 X 3/4" Flat Head Head Screw (2X) Bracket (2X) Screw (4X) November 2022 switch 137...
  • Page 138 Figure 5 Figure 6 Tools & Hardware Needed 8393-0059 Drill Phillips #2 Bit or Torpedo Level Bayonet Robertson #2 Bit 8540-0545 8540-1008 #10 X 11/16” Round #8 X 1-1/4”, Flat Head Screw (6X) Head Screw (6X) November 2022 switch 138...

  • Page 139: Gallery Panel, Double Span Step-Down Mid, 1 Piece

    #10 X 11/16" Round Head Screws. Continued on the next page >> Figure 1 Tools & Hardware Needed 8393-0059 8540-0545 Drill Phillips #2 Bit or Bayonet #10 X 11/16” Round Robertson #2 Bit Head Screw (6X) November 2022 switch 139...
  • Page 140 Tools & Hardware Needed 8393-0058 Drill Phillips #2 Bit or Torpedo Level Gallery Panel Top Robertson #2 Bit Bracket (2X) 8540-0532 8540-1008 #8 X 3/4" Flat Head #8 X 1-1/4”, Flat Screw (4X) Head Screw (4X) November 2022 switch 140...
  • Page 141 9. Follow Steps 6 and 7 to install the other standard panel, (Figures 5 & 6). Figure 5 Figure 6 Tools & Hardware Needed 8540-1008 Drill Phillips #2 Bit or Torpedo Level #8 X 1-1/4”, Flat Robertson #2 Bit Head Screw (4X) November 2022 switch 141...

  • Page 142: Gallery Panel, Double Span Step-Down Mid, 2 Pieces

    Figure 1 Figure 2 Tools & Hardware Needed 8540-0948-M 8540-0948-F Drill Phillips #2 Bit or Bed Fitting Bracket, Bed Fitting Bracket, Robertson #2 Bit Male (2X) Female (2X) 8540-0591 #8 X 1-1/2" Flat Head Screw (12X) November 2022 switch 142...
  • Page 143 Phillips #2 Bit or Torpedo Level Gallery Panel Robertson #2 Bit Intermediate Bracket 8540-0532 8540-1185 8540-1008 #8 X 3/4" Flat Head #8 X 1-1/2" Washer #8 X 1-1/4”, Flat Screw (2X) Head Screw (2X) Head Screw (2X) November 2022 switch 143...
  • Page 144 8393-0058 Drill Phillips #2 Bit or Torpedo Level Gallery Panel Top Robertson #2 Bit Bracket (2X) 8540-0532 8393-0059 8540-0545 #8 X 3/4" Flat Head GP Intermediate #10 X 11/16” Round Screw (4X) Bayonet Head Screw (6X) November 2022 switch 144...
  • Page 145 (Figure 10). Figure 9 Figure 10 Tools & Hardware Needed 8540-1008 Drill Phillips #2 Bit or Torpedo Level #8 X 1-1/4”, Flat Robertson #2 Bit Head Screw (6X) November 2022 switch 145...

  • Page 146: Standard Panel Mounted Glass/Acrylic

    (Figure 3). Continued on the next page >> Figure 1 Figure 2 Figure 3 Tools & Hardware Needed 8540-1200 Drill Phillips #2 & #3 Bit #8 X 1-3/4”, Flat or Robertson # 2 Head Screw (3X) November 2022 switch 146...
  • Page 147 7. Insert the end cap on both ends of the base extrusion then push it down to secure it, (Figure 5). Figure 4 Figure 5 Tools & Hardware Needed 8540-1170 8400-0144 Allen Key 1/4 -20 X 1/4 SS End Cap (2X) Screw (4X) November 2022 switch 147...

  • Page 148: Standard Panel Mounted Glass/Acrylic - Double Span

    Continued on the next page >> Figure 1 #8 X 1 1/4 Flat Head Screw Figure 2 Tools & Hardware Needed 8540-1200 Drill Phillips #2 & #3 Bit #8 X 1-3/4”, Flat or Robertson # 2 Head Screw (4X) November 2022 switch 148...
  • Page 149 1/4 20 X 1/4 Socket Set Screw (Figure 5). Figure 4 End ap Figure 5 Tools & Hardware Needed 8540-1170 8400-0144 Allen Key 1/4 -20 X 1/4 SS End Cap (2X) Screw (4X) November 2022 switch 149...

  • Page 150: Gallery Panel Mounted Glass/Acrylic Installation

    (Figure 3). Continued on the next page >> Figure 1 Figure 2 Figure 3 Tools & Hardware Needed 8540-1008 Drill Phillips #2 & #3 Bit #8 X 1-1/4”, Flat or Robertson # 2 Head Screw November 2022 switch 150...
  • Page 151 8. Insert the end cap on both ends of the base extrusion then push it down to secure it, (Figure 5). Figure 4 Figure 5 Tools & Hardware Needed 8540-1170 8400-0144 Allen Key 1/4 -20 X 1/4 SS End Cap (2X) Screw (4X) November 2022 switch 151...

  • Page 152: Transaction Top Installation

    Transaction Bracket, LH (2X) RH (2X) NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) ▪ Shared overhead cabinets 66 November 2022 switch 152 inches wide and 72 inches wide – six brackets (6)
  • Page 153 Phillips #2 Bit or #10 X 11/16” Oval inches wide to 60 Inches wide Robertson #2 Head Screw (12X) – four brackets (4) ▪ Shared overhead cabinets 66 inches wide and 72 inches wide – six brackets (6) November 2022 switch 153...

  • Page 154: Cantilever Support For Standard Panel

    5. Drive #10 X 11/16”, Oval Head Screws through the holes in cantilever support into the worksurface, (Figure 3). Figure 3 Tools & Hardware Needed 8540-0545 Drill #2 Robertson bit #10 X 11/16” Oval Head Screw (6X) November 2022 switch 154...

  • Page 155: Cantilever Support For Gallery Panel

    6. Drive #10 X 11/16”, Oval Head Screws through the holes in cantilever support into the worksurface, (Figure 2). Tools & Hardware Needed 8540-0545 Drill #2 Robertson bit #10 X 11/16” OH Screw November 2022 switch 155...

  • Page 156: Corner Bracket For Standard Panel

    2. Measure up 28 inches from the floor to the top edge of the corner Corner Bracket bracket to locate the opening of Switch 1-inch gap the slot, (Figure 1). 3. Insert the corner bracket support by angling it at 30 degrees; place...

  • Page 157: Reinforcement Bar

    2. Attach the reinforcement bar to the worksurface with #10 X 11/16” Oval Head Screws, (Figure 1). Figure 1 Tools & Hardware Needed 8540-0545 Drill #2 Robertson Long #10 X 11/16” OH Screw November 2022 switch 157...

  • Page 158: Split Surface Support For Standard Panel

    30 degrees; place the support hook into the slotted frame channel, release it down and the support will be engaged, (Figure 3). Continued on the next page >> Tools & Hardware Needed Drill Phillips #2 Bit November 2022 switch 158...
  • Page 159 10. Securely attach the lower worksurface to the split surface main bracket with six #10 X 1” Oval Head Screws. Figure 5 Tools & Hardware Needed 8540-0789 Drill #2 Robertson Long #10 X 1” OH Screw (12X) November 2022 switch 159...

  • Page 160: Split Surface Support For Gallery Panel

    Screws through the holes in split surface main bracket electrics into the gallery panel, (Figure 2). Continued on the next page >> Figure 2 Tools & Hardware Needed 8540-1201 Drill #2 Robertson Long #4-40 X 1/4” Flat Head Screw (2X) November 2022 switch 160...
  • Page 161 8. Securely attach the lower worksurface to the split surface panel bracket with six #10 X 1” Oval Head Screws, (Figure 4). Figure 4 Tools & Hardware Needed 8540-0789 Drill #2 Robertson bit #10 X 1” OH Screw (12X) November 2022 switch 161...

  • Page 162: Flush Plate

    2. Attach the flush plate to the worksurface with #10 X 1” Oval Head Screws, (Figure 1). Figure 1 Tools & Hardware Needed 8391-0073 8540-0789 Drill #2 Robertson bit Flush Plate #10 X 1” Oval Head Screw November 2022 switch 162...

  • Page 163: Credenza Worksurface Support

    #10 X 11/16” Oval Head Screws, (Figure 2). Continued on the next page >> Figure 2 Tools & Hardware Needed 8540-0545 Drill #2 Robertson Long Credenza WS #10 X 11/16” OH Support Screw (4X) November 2022 switch 163...
  • Page 164 #10 X 11/16” Oval Head Screws, (Figure 3). Note: Make sure worksurfaces are in a snug position. Figure 3 Tools & Hardware Needed 8540-0545 Drill #2 Robertson Bit 90° Angle Drill #10 X 11/16” OH Screw (4X) November 2022 switch 164...

  • Page 165: Ladder Gable Leg To Gallery Panel

    Head Screws, (Figure 3). 7. Place the plastic cover screw caps. Figure 3 Tools & Hardware Needed 8540-0545 Drill #2 Robertson bit Torpedo Level #10 X 11/16” OH Screw (4X) Fast Cap (2X) Screw Cap (4X) November 2022 switch 165...

  • Page 166: Ladder Gable Leg To Standard Panel

    #2 Robertson bit Torpedo Level #10 X 5/8” Oval with four #10 X 11/16”, Oval Head Screw (3X) Head Screws, 8540-0545 (Figure 3). 12. Place the plastic screw caps. #10 X 11/16” OH Screw Cap (4X) Screw (4X) November 2022 switch 166...

  • Page 167: Laminate Gable Leg To Gallery Panel

    #10 X 11/16”, Oval Head Screws, (Figure 3). 10. Place the plastic cover screw caps. Drill #2 Robertson bit Torpedo Level #10 X 11/16” OH Screw (7X) Screw Cap (3X) November 2022 switch 167...

  • Page 168: Laminate Gable Leg To Standard Panel

    AD lock bracket. 8540-0545 11. Securely fasten laminate gable leg to worksurface with four #10 X 11/16”, Oval Head Screws, (Figure 3). 12. Place the plastic screw caps. Drill #2 Robertson bit #10 X 11/16” OH Screw (7X) November 2022 switch 168...

  • Page 169: Wrap Gable Leg To Gallery Panel

    8540-0545 #10 X 11/16”, Oval Head Screws, (Figure 3). 10. Place the plastic cover screw caps. Drill #2 Robertson bit Torpedo Level #10 X 11/16” OH Screw (7X) Screw Cap (4X) November 2022 switch 169...

  • Page 170: Wrap Gable Leg To Standard Panel

    12. Securely fasten the wrap gable leg to the worksurface with four #10 X 11/16” Oval Head Screws, Drill #2 Robertson bit #10 X 11/16” OH Screw Cap (3X) (Figure 3). Screw (7X) 13. Place the plastic screw caps. November 2022 switch 170...

  • Page 171: Tower Storage To Worksurface Connection

    Tools & Hardware Needed 8540-0545 24” D Worksurface – 12X 30” D Worksurface – 18X Drill #2 Robertson bit Torpedo Level #10 X 11/16” OH Screw 24” D Worksurface – 2X 30” D Worksurface – 3X 90° Bracket November 2022 switch 171...

  • Page 172: Pedestal To Gallery Panel - 24D

    Continued on the next page >> Tools & Hardware Needed 8393-0118 Drill Robertson #2 Bit Torpedo Level Pedestal Support Bracket 8430-0162 8540-0545 For Laminate Pedestal Storage Side Filler #10 X 11/16” Round Head Screw (6X) November 2022 switch 172...
  • Page 173 #10 X 11/16” Round Head Screw (3X) NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) ▪ Shared overhead cabinets 66 November 2022 switch 173 inches wide and 72 inches wide – six brackets (6)

  • Page 174: Pedestal To Gallery Panel - 30D

    Tools & Hardware Needed Continued on the next page >> 8393-0178-R01 Drill Robertson #2 Bit Torpedo Level Panel Mount Bracket (2X) 8540-0545 For Laminate Pedestal #10 X 11/16” Round Head Screw (8X) November 2022 switch 174...
  • Page 175 11. Securely fasten the pedestal underside of the worksurface. See “Underside Pedestal Attachment Installation”. Figure 4 Tools & Hardware Needed 8393-0076 8540-0545 For Laminate Pedestal Drill Robertson #2 Bit Panel Mount Cover #10 X 11/16” Round Head Screw (3X) November 2022 switch 175 NOTES:...

  • Page 176: Pedestal To Standard Panel - 24D

    For 24” Deep Worksurface For 30” Deep Worksurface Continued on the next page >> Storage Standard Panel Mount Bracket Tools & Hardware Needed 8540-0545 For Laminate Pedestal Drill Robertson #2 Bit #10 X 11/16” Round Head Screw (3X) November 2022 switch 176...
  • Page 177 Note: Make sure worksurfaces are level and in a snug position. 7. Securely fasten the pedestal underside of the worksurface. See Figure 3 “Underside Pedestal Attachment Installation”. Tools & Hardware Needed Measuring Tape November 2022 switch 177...

  • Page 178: Underside Pedestal Attachment

    #10 X 11/16” Round Head Screw (4X) NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) ▪ Shared overhead cabinets 66 inches wide and 72 inches wide – six brackets (6) November 2022 switch 178...

  • Page 179: Metal Shelf Installation

    Shelf Gable - LH Shelf Gable - RH NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) November 2022 switch 179 ▪ Shared overhead cabinets 66 inches wide and 72 inches wide – six brackets (6)
  • Page 180 Shared overhead cabinets 36 inches wide to 60 Inches wide #10-32 X 3/4"L SHC Screw w/ Nut (4X) – four brackets (4) ▪ Shared overhead cabinets 66 inches wide and 72 inches wide – six brackets (6) November 2022 switch 180...

  • Page 181: Cubby Storage Installation

    Figure 1 Tools & Hardware Needed NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) ▪ Shared overhead cabinets 66 inches wide and 72 inches wide – six brackets (6) November 2022 switch 181...

  • Page 182: Shared Overhead Cabinet Installation

    #10 X 5/8” Pan Head Screws, (Figure 2). Figure 1 Figure 2 Tools & Hardware Needed Drill Phillips #2 Bit or #10 X 5/8” Pan Transaction Bracket, Robertson #2 Head Screw (12X) RH (2X) Transaction Bracket, RH (2X) November 2022 switch 182 NOTES:...

  • Page 183: Flipper Cabinet Installation

    #10-32 X 1/2" Screw (8X) NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) November 2022 switch 183 ▪ Shared overhead cabinets 66 inches wide and 72 inches wide – six brackets (6)
  • Page 184 #10-32 X 1/2" Screw (4X) NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) November 2022 switch 184 ▪ Shared overhead cabinets 66 inches wide and 72 inches wide – six brackets (6)
  • Page 185 Tools & Hardware Needed NOTES: 8545-XXXX ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) ▪ Shared overhead cabinets 66 inches wide and 72 inches #10 Dome Screw wide – six brackets (6) November 2022 switch 185...

  • Page 186: Open/Hinged Cabinet Installation

    Figure 1 Tools & Hardware Needed NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) ▪ Shared overhead cabinets 66 November 2022 switch 186 inches wide and 72 inches wide – six brackets (6)
  • Page 187 Hex Bit Cap Screw (8X) NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) November 2022 switch 187 ▪ Shared overhead cabinets 66 inches wide and 72 inches wide – six brackets (6)
  • Page 188 #10-32 X 3/4" SH #10-32 X 1/4" Screw Cap Screw (4X) (4X) NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide November 2022 switch 188 – four brackets (4) ▪ Shared overhead cabinets 66 inches wide and 72 inches...

  • Page 189: Tackboard/Whiteboard

    Figure 1 Tools & Hardware Needed NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) ▪ Shared overhead cabinets 66 inches wide and 72 inches November 2022 switch 189 wide – six brackets (6)

  • Page 190: Accessory Rail Installation

    Accessory Rail Tools & Hardware Needed NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) ▪ Shared overhead cabinets 66 inches wide and 72 inches wide – six brackets (6) November 2022 switch 190...

  • Page 191: Accessories Installation

    Pen Holder Tools & Hardware Needed NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) ▪ Shared overhead cabinets 66 November 2022 switch 191 inches wide and 72 inches wide – six brackets (6)

  • Page 192: Cpu Holder

    #10 X 11/16” Round Head Screw (6X) NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) ▪ Shared overhead cabinets 66 inches wide and 72 inches wide – six brackets (6) November 2022 switch 192...
  • Page 193 Figure 5 Tools & Hardware Needed NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) ▪ Shared overhead cabinets 66 inches wide and 72 inches wide – six brackets (6) November 2022 switch 193...

  • Page 194: Electrical Components And Specifications

    Electrical Components and Specifications November 2022 switch 194...

  • Page 195: Harness Calculation

    Harness Calculation November 2022 switch 195...

  • Page 196: Desktop Power/Usb Module

    4. Plug the power cord into the nearest wall outlet. Make sure the wall outlet is properly grounded. Drill Phillips #2 Bit M3 X 8 Machine Bracket with clamp Screw (2X) Power Strip November 2022 switch 196...

  • Page 197: Power Module, Connector Harness & Communication Kit Installation

    1. Sort all connector harnesses, power modules, and communication kits. Note: Communication wires are not included. 2. Lay them beside the panels that are to be electrified, (Figure 1). Continued on the next page >> Figure 1 Tools & Hardware Needed November 2022 switch 197...
  • Page 198 Figure 3 Tools & Hardware Needed NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide – four brackets (4) ▪ Shared overhead cabinets 66 inches wide and 72 inches wide – six brackets (6) November 2022 switch 198...
  • Page 199 9. Insert the communication kit into the communication kit opening, Figure 5 (Figure 7). Figure 6 Figure 7 Tools & Hardware Needed NOTES: November 2022 switch 199 ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide...

  • Page 200: Electrical Box Holder Installation

    Shared overhead cabinets 36 Electrical Box Holder #8X 1/2" Flat Head inches wide to 60 Inches wide Screw (2X) – four brackets (4) November 2022 switch 200 ▪ Shared overhead cabinets 66 inches wide and 72 inches wide – six brackets (6)

  • Page 201: 2-Way Power Pole Installation

    Continued on the next page >> Figure 2 Tools & Hardware Needed 8393-0201 8540-1008 Drill Phillips #2 Bit 2- Way Power Pole #8 X 1-1/4”, Flat Bracket Head Screw (4X) 8540-0611 #8-32 X 1/4” Screw (4X) November 2022 switch 201...
  • Page 202 NOTES: ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide #8-3/8" Pan Type B – four brackets (4) (2X) ▪ Shared overhead cabinets 66 November 2022 switch 202 inches wide and 72 inches wide – six brackets (6)

  • Page 203: 3-Way Power Pole Installation

    Continued on the next page >> Figure 2 Tools & Hardware Needed 8393-0196 8540-1008 Drill Phillips #2 Bit 3- Way Power Pole #8 X 1-1/4”, Flat Bracket Head Screw (6X) 8540-0611 #8-32 X 1/4” Screws (4X) November 2022 switch 203...
  • Page 204 Phillips Drive Type F Collar (2X) 8540-1167 NOTES: #8-3/8" Pan Type B (2X) ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide November 2022 switch 204 – four brackets (4) ▪ Shared overhead cabinets 66 inches wide and 72 inches...

  • Page 205: 4-Way Power Pole Installation

    Continued on the next page >> Figure 2 Tools & Hardware Needed 8393-0198 8540-1008 Drill Phillips #2 Bit 4- Way Power Pole #8 X 1-1/4”, Flat Bracket Head Screw (8X) 8540-0611 #8-32 X 1/4” Screw (4X) November 2022 switch 205...
  • Page 206 Collar (2X) 8540-0611 NOTES: #8-32 X 1/4” Screw Pan Type B (4X) ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide November 2022 switch 206 – four brackets (4) ▪ Shared overhead cabinets 66 inches wide and 72 inches...

  • Page 207: Gallery Panel, Power Pole Installation

    Screws through the holes in the power pole into the pre-drilled holes of the gallery panel. Continued on the next page >> Figure 1 Tools & Hardware Needed 8540-1008 Drill Phillips #2 Bit #8 X 1-1/4”, Flat Head Screw (7X) November 2022 switch 207...
  • Page 208 #8-32 X 1/4" Screw Pan Type B, (Figure 5). Continued on the next page >> Figure 4 Figure 5 Tools & Hardware Needed 8393-0185 8540-0611 Drill Phillips #2 Bit Splicing Bracket #8-32 X 1/4” Screw Pan Type B (8X) November 2022 switch 208...
  • Page 209 Phillips Drive Type F Collar (2X) 8540-1167 NOTES: #8-3/8" Pan Type B (2X) ▪ Shared overhead cabinets 36 inches wide to 60 Inches wide November 2022 switch 209 – four brackets (4) ▪ Shared overhead cabinets 66 inches wide and 72 inches...

  • Page 210: Standard Panel, End Run Power Pole Installation

    Head Screws through the holes in the power pole into the panel. Continued on the next page >> Figure 1 Tools & Hardware Needed 8540-1008 Drill Phillips #2 Bit #8 X 1-1/4”, Flat Head Screw (7X) November 2022 switch 210...
  • Page 211 #8-32 X 1/4" Screw Pan Type B, (Figure 5). Continued on the next page >> Figure 4 Figure 5 Tools & Hardware Needed 8393-0185 8540-0611 Drill Phillips #2 Bit Splicing Bracket #8-32 X 1/4” Screw Pan Type B (8X) November 2022 switch 211...
  • Page 212 NOTES: #8-3/8" Pan Type B ▪ Shared overhead cabinets 36 (2X) inches wide to 60 Inches wide November 2022 switch 212 – four brackets (4) ▪ Shared overhead cabinets 66 inches wide and 72 inches wide – six brackets (6)
  • Page 213 1122...

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