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Zephyr ZGS-11000-2 v2 Operation And Maintenance Manual

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Manual RHGSE Operation and Maintenance Manual
ZOM-11000-2 v2 Rev G
Rescue Hoist Ground Support Equipment
Manually Operated
ZGS-11000-2 v2
Operation and Maintenance Manual
United States Patent # 7,429,031 B1
.
This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC
Page 1 of 38
Copyright 2002-2015

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Summary of Contents for Zephyr ZGS-11000-2 v2

  • Page 1 Manually Operated ZGS-11000-2 v2 Operation and Maintenance Manual United States Patent # 7,429,031 B1 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 1 of 38 Copyright 2002-2015...
  • Page 2 Hoist Brake Drum. This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 2 of 38...
  • Page 3 When retracting cable after unwinding it from the capstans use caution to prevent the cable hook from getting entangled on the tensioner arms. Sever damage to the arms or cable may result. This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 3 of 38...

  • Page 4: Table Of Contents

    Figure 18 Spooler Cutout ........................14 Figure 19 Proper cable positioning in Rotatub and Spooler ..............14 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 4 of 38...

  • Page 5: Introduction

    Figure 2 RHGSE usage results in tight wraps This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 5 of 38 Copyright 2002-2015...

  • Page 6: Unpacking The Equipment

    (only supplied if MagSens 600 lb. Hook was purchased with the Checkpoint RHGSE) Figure 5 Misc. Components This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 6 of 38 Copyright 2002-2015...

  • Page 7: Setup The Equipment

    Attach Lubridryer and Load Indicator holder using the supplied hardware. Figure 8 Lubridryer Assembly This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 7 of 38 Copyright 2002-2015...

  • Page 8: Figure 9 Attaching The Load Cell To The Display

    Load Indicator Load Indicator Holder Figure 11 Old Style Load Indicator Holder This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 8 of 38 Copyright 2002-2015...

  • Page 9: Figure 12 Load Indicator Setup

    Figure 13 600 lb. Hook Check Adapter This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 9 of 38 Copyright 2002-2015...

  • Page 10: Theory Of Operation

    Self-disengaging hand crank Heavy base mounted on Spooler three casters Figure 14 RHGSE Description This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 10 of 38 Copyright 2002-2015...

  • Page 11: Operation Of The Equipment

    3 turns to allow oil to flow to the Lubridryer pads Red Valve Screw Latch Figure 15 Lubridryer This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 11 of 38 Copyright 2002-2015...

  • Page 12: Figure 16 Cable Wrapping Sequence

    Wrap around the third groove Close the Lubridyer cover groove Figure 16 Cable wrapping sequence This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 12 of 38 Copyright 2002-2015...

  • Page 13: Figure 17 Tensioner Arms

    When retracting cable after unwinding it from the capstans use caution to prevent the cable hook from getting entangled on the tensioner arms. Severe damage to the arms or cable may result. This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 13 of 38...

  • Page 14: Figure 18 Spooler Cutout

    Before operating the hoist close and latch the capstan cover. This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 14 of 38...
  • Page 15 The wheel brakes on the RHGSE should be unlocked to allow the equipment to center itself under the hoist. This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 15 of 38...
  • Page 16 Rotatub is full of water. The RHGSE weighs 605 lbs (275 kg) when This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC...
  • Page 17 Locked position Unlocked position Figure 22 Swivel Locks This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 17 of 38 Copyright 2002-2015...
  • Page 18 Retract the entire cable out of the Rotatub, and position the drum so that the plug is above the hole in the frame then remove the plug at the bottom and drain into an approved drain. This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 18 of 38...
  • Page 19 Check the wrapping of the cable to ensure the cable stays tight on the capstans. Upper capstan Exit Roller Pressure Roller Lower capstan Figure 27 Changing Capstans This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 19 of 38 Copyright 2002-2015...
  • Page 20 Slide G style cable reel onto the shaft and install the clutch and the nut. Figure 30 Mounting Goodrich Style This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 20 of 38 Copyright 2002-2015...
  • Page 21 RHGSE three times while increasing the load incrementally on each cycle in order to pre-condition the cable. This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 21 of 38...
  • Page 22 Figure 34 Improper Conditioning Result This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 22 of 38 Copyright 2002-2015...

  • Page 23: Maintenance Of The Rhgse

    Error! Reference source not found. Lubricate the Wheel bearings Error! Reference source not found. This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 23 of 38 Copyright 2002-2015...
  • Page 24 7.3) Load Clutch adjustment The clutch has been preset at Zephyr to approximately 100 lbs. If a high load is desired then make small clockwise adjustments until the empty RHGSE starts to lift. When the RHGSE starts to lift, the load in the cable is approximately 605 lbs.
  • Page 25 Once a week and depending on usage drip a few drops of turbine oil on the upper capstan chain through the small hole in the upright bracket base This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 25 of 38...
  • Page 26 Remove the lower vertical belt cover. Adjust the lower capstan head upwards to obtain approximately 1/8 inch deflection with a light hand force. This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 26 of 38...
  • Page 27 If the platen slips at too high a torque the cable will ride up the spooler and may come out from under the large guide roller. This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 27 of 38...
  • Page 28 ZGS-10113-40 .120 6.685 in Note: ZGS-12474-1 can be used for 3/16 and 4.5-mm cables. This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 28 of 38 Copyright 2002-2015...
  • Page 29 Adjust span screw with no load screw with applied to the load load applied cell This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 29 of 38 Copyright 2002-2015...

  • Page 30: Replacement Parts List

    ZGS-11109-1 Load Adjuster Misc ZGS-10454-1 Cable Reel Adapter Assembly ZGS-11443-1 Manual GSE Lifting Assembly This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 30 of 38 Copyright 2002-2015...

  • Page 31: Illustrated Parts Breakdown

    Manual RHGSE Operation and Maintenance Manual ZOM-11000-2 v2 Rev G 9.0) Illustrated Parts Breakdown This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 31 of 38 Copyright 2002-2015...
  • Page 32 Manual RHGSE Operation and Maintenance Manual ZOM-11000-2 v2 Rev G This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 32 of 38 Copyright 2002-2015...
  • Page 33 Manual RHGSE Operation and Maintenance Manual ZOM-11000-2 v2 Rev G FPC4-15R This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 33 of 38 Copyright 2002-2015...
  • Page 34 Manual RHGSE Operation and Maintenance Manual ZOM-11000-2 v2 Rev G ZGS-10330-1 FPC4-15R This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 34 of 38 Copyright 2002-2015...
  • Page 35 Manual RHGSE Operation and Maintenance Manual ZOM-11000-2 v2 Rev G This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 35 of 38 Copyright 2002-2015...
  • Page 36 Manual RHGSE Operation and Maintenance Manual ZOM-11000-2 v2 Rev G This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 36 of 38 Copyright 2002-2015...
  • Page 37 Manual RHGSE Operation and Maintenance Manual ZOM-11000-2 v2 Rev G This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 37 of 38 Copyright 2002-2015...

  • Page 38: Technical Assistance

    Please contact Zephyr International LLC with any questions 1-843-365-2675. Send comments or suggestions to: mmitchell@zephyrintl.com This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Page 38 of 38 Copyright 2002-2015...

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