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Summary of Contents for cascade corporation J Series
- Page 1 SER MANUAL J-Series Integral Carriages – Sideshifter, Fork Positioner, Sideshifting Fork Positioner, Independent Fork Control, Swingshift & Slope Pile Original Instructions Number 6082563-R2 EN cascade corporation Cascade is a Registered Trademark of Cascade Corporation...
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Page 2: Table Of Contents
ONTENTS Page INTRODUCTION Special Definitions OPERATION Safety Rules Industrial Lift Trucks Handling Loads Integral Attachment Operation Daily Inspection Safe Operation and Maintenance OSHA Regulations INSTALLATION Recommended Hydraulic Supply Truck Requirements Auxiliary Valve Functions Attachment Installation INSPECTION & MAINTENANCE 100-1000 Hour Maintenance 2000-Hour Maintenance Swing and Slope Attachments Hook Type Fork Positioner Attachments... -
Page 3: Introduction
NTRODUCTION This manual is for the Cascade J-Series Integral WARNING: Rated capacity of the truck/ Sideshifter, Fork Positioner, Sideshift Fork Positioner, attachment combination is a responsibility Independent Fork Control, Swingshift and Slope Pile of the original truck manufacturer and may attachments. -
Page 4: Safety Rules
PERATION Safety Rules – Industrial Lift Trucks No riders No reaching through mast No standing under load GA0047.eps Tilt With load Raise 8 cm No load Traveling RAMPS Motor off, park, lower load empty No parking on ramp No turning on ramp Watch clearances GA0048.eps TRAFFIC... -
Page 5: Handling Loads
PERATION Safety Rules – Handling Loads Limit sideshifting, swinging Top of load and sloping with raised load. should not extend above backrest. CAUTION: Do not put side loads on forks. Do not clamp loads. LOAD WEIGHT Center load prior to traveling. -
Page 6: Integral Attachment Operation
NTEGRAL ATTACHMENT OPERATION Integral Attachment Operation SIDESHIFT Sideshift Left Sideshift Right FORK POSITION Open Forks Close Forks Sideshift FP2193.eps Fork Position SIDESHIFT & FORK POSITION Slope Pile Sideshift Left Sideshift Right Swingshift Open Forks Close Forks SS0816.eps SIDESHIFT & SWING SIDESHIFT &... -
Page 7: Daily Inspection
NTEGRAL ATTACHMENT OPERATION SWING OR SLOPE WITH FORK POSITION Swingshift Left Slope Pile Slope Pile CCW Swingshift Right Swingshift Slope Pile CW Open Forks SS0816.eps Close Forks AUXILIARY VALVE FP1164.eps Fork Position FUNCTIONS WARNING: Truck control handle and Hoist down Tilt forward attachment function activation shown here conforms to ASME/ANSI B56.1 recommended practices. -
Page 8: Safe Operation And Maintenance
AFE OPERATION AND MAINTENANCE Industrial Trucks and Attachments WARNING: When operating and maintaining industrial trucks equipped with attachments, you should pay particular attention to the following information. You should be familiar with this information for truck and attachment operation. Ask your employer for complete operation information. -
Page 9: Installation
NSTALLATION Recommended Hydraulic Supply J-Series Integral attachments can be operated with any of the hydraulic supply arrangements, as shown below. Refer to Cascade Hose & Cable Reel Selection Guide, Part No. 212199 to select the correct hose reel for the mast and truck. -
Page 10: Truck Requirements
NSTALLATION Truck Requirements Truck Relief Setting 2300 psi (160 bar) Recommended 2500 psi (170 bar) Maximum Truck Flow Volume ➀ Recommended Min. ➁ Max. ➂ 15 GPM 35 GPM 25 GPM J-Series (95 L/min.) (56 L/min.) (132 L/min.) Cascade J-Series Integral attachments are compatible with ➀... -
Page 11: Attachment Installation
NSTALLATION Attachment Installation IMPORTANT: Integral attachment installation is an OEM or WARNING: Verify that the overhead hoist dealer responsibility. Some of the following steps may or and chains or straps are rated for the weight may not be required, but are shown for reference. of the attachment. - Page 12 NSTALLATION Install Forks Use pallets or blocks as necessary to raise forks to installation height. Keep feet clear of forks when installing. If equipped, remove backrest. For reassembly, tighten Cascade backrests to 145 ft.-lbs. (195 Nm). For other backrests, see OEM recommendations. If equipped, remove fork shaft retainer capscrews.
- Page 13 NSTALLATION Cycle Fork Positioner functions Slope Pile • Open and close forks several times. Sideshift left and right. Check for smoothness and equal movement. • Check for operation in accordance with ANSI (ISO) standards. Refer to Integral Attachment Operation on pages 4 and 5. •...
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Page 14: Inspection & Maintenance
ERIODIC MAINTENANCE WARNING: After completing any service procedure, always test the Fork Positioner/ Sideshifter through five complete cycles to make sure the attachment operates correctly before returning it to the job. Fork Shaft Upper Bearing 100-Hour Shaft Retainer capscrews Every time the lift truck is serviced or every 100 hours of truck operation, whichever comes first, complete the following maintenance procedures: •... -
Page 15: 2000-Hour Maintenance
ERIODIC MAINTENANCE 2000-Hour After 2000 hours of truck operation, in addition to the 100, 300 and 1000-hour maintenance, forks in use shall be inspected at intervals of not more than 12 months (for single shift operations) or whenever any defect or permanent deformation is detected. -
Page 16: Hook Type Fork Positioner Attachments
ERIODIC MAINTENANCE Hook-Type Fork Positioner Attachments Upper Fork Carrier Bearings In addition to the previous page maintenance schedule, where applicable, the following maintenance procedures must be completed on hook-type fork positioner attachments: • 300 Hours – Apply general purpose chassis grease Fork Slider to fork carrier bearings. -
Page 17: Product Identification
RODUCT IDENTIFICATION The product model number and serial number can be found on the nameplate located on the top left surface of the attachment. Refer to the nameplate for ordering replacement parts. Nameplate FP1147.eps Back (Driver's) View (Sideshifting Fork Positioner shown) UBLICATIONS PART NO. - Page 18 Pte. Ltd. Rocklea, QLD 4107 East Tamaki, Auckland 18 Tuas South Street 5 Australia New Zealand Singapore 637796 Tel: 1-800-227-223 Tel: +64-9-273-9136 Tel: +65-6795-7555 Fax: +61 7 3373-7333 Fax: +64-9-273-9137 Fax: +65-6863-1368 © Cascade Corporation 2014 11-2014 Number 6082563-R2 EN...
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