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Summary of Contents for cascade corporation L Series
- Page 1 SER MANUAL L-Series Integral Mount Fork Positioner with Integrated Sideshift Original Instructions Number 6878149 EN cascade corporation Cascade is a Registered Trademark of Cascade Corporation...
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Page 2: Table Of Contents
ONTENTS Page INTRODUCTION Special Definitions OPERATION Safety Rules – Industrial Lift Trucks Safety Rules – Handling Loads Auxiliary Valve Operation Daily Inspection Safe Operation and Maintenance INSTALLATION Truck Requirements Hydraulic Supply Attachment Installation PERIODIC MAINTENANCE Daily 250-Hour 500-Hour 2000-Hour NAMEPLATE ICONS NTRODUCTION This manual is for the Cascade L-Series Integral Fork Positioner with Integrated Sideshift. -
Page 3: Special Definitions
NTRODUCTION Special Definitions The statements shown appear throughout this Manual WARNING: Rated capacity of the truck/ where special emphasis is required. Read all WARNINGS attachment combination is a responsibility and CAUTIONS before proceeding with any work. of the original truck manufacturer and may Statements labeled IMPORTANT and NOTE are provided be less than shown on the attachment as additional information of special significance or to make... -
Page 4: Safety Rules - Industrial Lift Trucks
PERATION Safety Rules – Industrial Lift Trucks No riders No reaching through mast No standing under load FP2512.eps Tilt With load Raise 8 cm No load RAMPS Traveling empty Motor off, park, lower load No parking on ramp No turning on ramp Watch clearances FP2513.eps TRAFFIC... -
Page 5: Safety Rules - Handling Loads
PERATION Safety Rules – Handling Loads Top of load should not extend above forks. Limit sideshifting with raised load. CAUTION: Do not put side loads on forks. LOAD WEIGHT Center load Limit truck movement prior to with raised load. traveling. FP2510.eps Load weight must not exceed combined truck/attachment... -
Page 6: Daily Inspection
PERATION Daily Inspection Check items shown each day. Report problems to your supervisor. Refer to the attachment’s service manual for troubleshooting and repair procedures. Cylinders, Valve and Decals and Hoses for leaks Nameplate for legibility Forks for wear Fasteners FP2514.eps for tightness 6878149 EN... -
Page 7: Safe Operation And Maintenance
AFE OPERATION AND MAINTENANCE Industrial Trucks and Attachments WARNING: When operating and maintaining industrial trucks equipped with attachments, you should pay particular attention to the following information. You should be familiar with this information for truck and attachment operation. Ask your employer for complete operation information. -
Page 8: Truck Requirements
NSTALLATION Truck Requirements Truck Relief Setting 152 bar Recommended 241 bar Maximum Truck Flow Volume ➀ Min. ➁ Recommended Max. ➂ 25L-IFS 4 L/min. 7.5 L/min. 12 L/min. ➀ Cascade L-Series Integral Fork Positioners are compatible with SAE 10W petroleum base hydraulic fluid meeting Mil. Spec. MIL-0-5606 or MIL-0-2104B. -
Page 9: Attachment Installation
NSTALLATION Attachment Installation IMPORTANT: Integral attachment installation is an OEM or dealer responsibility. Some of the following steps may or may not be required, but are shown for reference. Refer to the appropriate service manual for service and repair procedures. WARNING: Check the attachment weight (located on the nameplate) to make sure the overhead hoist and chains or straps are at... - Page 10 NSTALLATION Install forks (if required) Inner Fork Stop Remove inner carrier fork stops and retainers. Retainer (removable) Install forks using a pallet or blocks. Keep feet clear of forks. Reinstall retainer with capscrew and inner carrier fork stop capscrews with washers. Tighten capscrews to 100 Nm.
- Page 11 NSTALLATION Cycle Fork Positioner functions • Open and close forks several times. Sideshift left WARNING: Truck control handle and and right. Check for smoothness and equal fork attachment function activation shown here movement. conforms to ANSI/ITSDF B56.1 (ISO 3691) • Check for operation in accordance with ANSI (ISO) recommended practices.
- Page 12 NSTALLATION Inspect fork hooks, carrier profile FORK LOWER HOOKS, CARRIER and clearance Wear Gauge NOTE: Use go/no-go Wear Gauge Part No. 209560 (Class II) or 209561 (Class III). Inspect the fork lower hooks and carrier. If the gauge fits between the carrier and lower hook, repair or replacement is needed.
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Page 13: Periodic Maintenance
ERIODIC MAINTENANCE Daily WARNING: After completing any service procedure, always test the fork positioner Check items shown each day. Report problems to your through five complete cycles to make sure supervisor. Refer to service manual for troubleshooting, the attachment operates correctly before maintenance and repair procedures. -
Page 14: Nameplate Icons
2300 psi 1586 kg 159 bar 6086329 9.1 in 6.5 in 3500 lb 24 in 1115 lb 220 mm 165 mm 1586 kg 505 kg 610 mm Cascade Corporation • ww w.cascorp.com • Icons & Patents: www .cascorp.com/support 6095754 6878149 EN... - Page 15 6878149 EN...
- Page 16 Pte. Ltd. Rocklea, QLD 4107 East Tamaki, Auckland 18 Tuas South Street 5 Australia New Zealand Singapore 637796 Tel: 1-800-227-223 Tel: +64-9-273-9136 Tel: +65-6795-7555 Fax: +61 7 3373-7333 Fax: +64-9-273-9137 Fax: +65-6863-1368 © Cascade Corporation 2016 06-2016 Part Number 6878149 EN...
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