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Summary of Contents for cascade corporation D Series
- Page 1 NSTALLATION INSTRUCTIONS and PERIODIC MAINTENANCE D-Series Carton Clamps Manual Number 670488-R5 cascade corportion Cascade is a Registered Trademark of Cascade Corporation...
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Page 2: Installation
ONTENTS Introduction Special Definitions Recommended Hydraulic Supply Truck Requirements Installation Periodic Maintenance Troubleshooting NTRODUCTION This Manual provides the Installation, Periodic Maintenance and Troubleshooting for Cascade D-Series Carton Clamps. In any communication about the Carton Clamp, refer to the product I.D. number stamped on the nameplate as shown. If the nameplate is missing, the numbers can be found stamped on the back of the baseplate. - Page 3 PECIAL DEFINITIONS The statements shown appear throughout this manual where special emphasis is required. Read all WARNINGS and CAUTIONS before proceeding with any work. Statements labeled IMPORTANT and NOTE are provided as additional information of special significance or to make the job easier. WARNING - A statement preceded by WARNING is information that should be acted upon to prevent bodily injury.
- Page 4 RUCK REQUIREMENTS D-Series Clamps will provide maximum operating capability when the following requirements are met. WARNING: Rated capacity of the truck/ attachment combination is a responsibility of the original truck manufacturer and may be less than that shown on the attachment nameplate.
- Page 5 NSTALLATION Follow the steps shown to install the Clamp on the truck. Read and understand all WARNING and CAUTION statements. If you don't understand a procedure, ask your supervisor, or call the nearest Cascade Service Department for assistance. Prepare Attachment Remove banding.
- Page 6 NSTALLATION Prepare Hoses Determine hose lengths required for hydraulic supply confi guration of truck. WARNING: Do not remove the special Cut hoses to length, install end fi ttings or Quick- fi tting from the valve CLAMP (CL) port. Use Disconnect coupling kits. a 6-8 reducer for No.
- Page 7 NSTALLATION Mount Clamp on truck carriage Center truck behind Carton Clamp. Tilt forward and raise carriage into position. Engage upper mounting hooks with carriage. Make sure centering tab engages a notch on the top carriage bar. NOTE: Centering tab can be oriented in 4 different positions to cen- ter the Clamp (see illustration).
- Page 8 NSTALLATION Connect hoses prepared in Step 3 to Attachment CL1100.eps CL1287.eps Double Hose Reels Hydraulic Supply Internal Hose Reeving Hydraulic Supply Install solenoid control knob or pushbutton switch – (Solenoid-equipped units) NOTE: Shrink tubing may Pushbutton Snap Ring be removed around button Switch Indicator as desired.
- Page 9 NSTALLATION Cycle Clamp functions WARNING: Make sure all personnel are • With no load, cycle each Carton Clamp func- clear of the Clamp during testing. tion several times. • Check for operation in accordance with ITA (ISO) standards. • Clamp and lift a maximum load. Sideshift left and right.
- Page 10 ERIODIC MAINTENANCE 100-Hour Maintenance WARNING: After completing any service procedure, always test the Clamp through Every time the lift truck is serviced or every 100 hours fi ve complete cycles. First test the Clamp of truck operation, whichever comes fi rst, complete the empty, then test with a load to make sure following maintenance procedures on the Clamp: the Clamp operates correctly before...
- Page 11 ROUBLESHOOTING Carton Clamp Loads IMPORTANT: Before adjusting contact pad camber to solve handling problems, make sure the Clamp is being used correctly and is not damaged. Use the Troubleshoot- ing procedure shown and, if necessary, adjust the contact IF FRONT STACK OF pad camber using a Cascade Shim Service Kit.
- Page 12 ROUBLESHOOTING Carton Clamp Loads (Continued) IF LOWER TIER OF LOAD IS CREASED: Re-clamp load squarely between pads Check hydraulics for high supply Check for bent pressure pads; straighten or replace CL1303.eps Add or increase Re-clamp load negative camber so bottom edge is even with bottom of pads TYPICAL PAD CAMBER FOR HANDLING CASE LOADS...
- Page 14 15 Ra Ora Drive Pte. Ltd. Rocklea, QLD 4107 East Tamaki, Auckland 18 Tuas South Street 5 Australia New Zealand Singapore 637796 Tel: +65-6795-7555 Tel: 1-800-227-223 Tel: +64-9-273-9136 Fax: +61 7 3373-7333 Fax: +64-9-273-9137 Fax: +65-6863-1368 Cascade Corporation 2005 12-2005 Part Number 670488-R5...
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