Subscribe to Our Youtube Channel
Related Manuals for cascade corporation K Series
Summary of Contents for cascade corporation K Series
- Page 1 SER MANUAL K-Series Integral Fork Positioner/ Sideshifter Original Instructions Number 6077298-R7 EN cascade corporation Cascade is a Registered Trademark of Cascade Corporation...
-
Page 2: Table Of Contents
ONTENTS Page INTRODUCTION Special Definitions OPERATION Safety Rules Industrial Lift Trucks Handling Loads Fork Positioner/Sideshifter Operation Daily Inspection Safe Operation and Maintenance Industrial Trucks and Attachments INSTALLATION Truck Requirements Recommended Hydraulic Supply Attachment Installation PERIODIC MAINTENANCE 100-Hour Maintenance 300-Hour Maintenance 1000-Hour Maintenance 2000-Hour Maintenance PARTS... -
Page 3: Special Definitions
NTRODUCTION This manual is for the Cascade K-Series Integral Fork Weighted Emission Sound Pressure Level - Weighted Positioner & Sideshifter. Contents include an Operator's emission sound pressure level (LpA) does not exceed Guide, Installation Instructions, Periodic Maintenance and 70 dB(A). Recommended Spare Parts. -
Page 4: Safety Rules
PERATION Safety Rules – Industrial Lift Trucks No riders No reaching through mast No standing under load GA0047.eps With load Tilt Raise 8 cm No load RAMPS Traveling Motor off, park, lower load empty No parking on ramp No turning on ramp Watch clearances GA0048.eps TRAFFIC... -
Page 5: Handling Loads
PERATION Safety Rules – Handling Loads Top of load Limit sideshifting should not extend with raised load. above backrest. CAUTION: Do not put side loads on forks. LOAD WEIGHT Center load prior to traveling. FP0174.eps Limit truck movement with raised load. Load weight must not exceed combined truck/attachment capacity (see truck nameplate). -
Page 6: Daily Inspection
PERATION Daily Inspection Check items shown each day. Report problems to your supervisor. Refer to the attachment’s service manual for troubleshooting and repair procedures. Decals for legibility Mounting fasteners for tightness FP0864.eps Backrest fasteners for tightness Forks for wear Cylinders and hoses Lower Hooks for leaks for tightness... -
Page 7: Safe Operation And Maintenance
AFE OPERATION AND MAINTENANCE Industrial Trucks and Attachments A load backrest extension shall be used whenever necessary WARNING: When operating and maintaining to minimize the possibility of the load or part of it from falling industrial trucks equipped with attachments rearward. -
Page 8: Truck Requirements
NSTALLATION Truck Requirements Truck Relief Setting 152 bar Recommended 241 bar Maximum Truck Flow Volume ➀ Min. ➁ Recommended Max. ➂ 35K–70K 4 L/min. 7.5 L/min. 12 L/min. ➀ Cascade K-Series Integral Fork Positioner/Sideshifters are compatible with SAE 10W petroleum base hydraulic fluid meeting Mil. -
Page 9: Attachment Installation
NSTALLATION Attachment Installation IMPORTANT: Integral attachment installation is an OEM or dealer responsibility. Some of the following steps may or may not be required, but are shown for reference. Refer to the appropriate service manual for service and repair procedures. WARNING: Check the attachment weight (located on the nameplate) to make sure the overhead hoist and chains or straps are at... - Page 10 NSTALLATION NOTE: Some configurations of this product are shipped with the fork positioner unmounted. Follow this step to install the mounting shims and capscrews. Install Shims and Capscrews NOTE: Maximum 4 shims per side. Maximum difference in number of shims per side is 2. Shim as necessary with a maximum of 4 CAUTION: Total allowable gap before tightening shims per side.
- Page 11 NSTALLATION Flush supply hoses Connect supply hoses to supply terminals and connect together using union fittings as shown. Operate auxiliary valves for 30 seconds. Remove union fittings. FP0726.eps OPEN/ Install hoses OPEN/ Sideshift Sideshift CLOSE CLOSE Right Left Forks Forks CAUTION: Allow for 100 mm sideshifting movement in each direction ('rolling' hose arrangement recommended).
- Page 12 NSTALLATION Install forks WARNING: For forks longer Remove capscrews from outer retainer than 1500 mm or load centers section to remove inner retainer section. exceeding 760 mm, consult Cascade. Install forks using a pallet or blocks. Keep feet clear of forks. Fork Carrier Reinstall fork carrier inner retainer section and Fork Carrier...
- Page 13 NSTALLATION Install backrest Lubrication (if applicable) Fork Positioner/Sideshifter is prelubed at the factory and requires no lubrication for installation. Use graphite dry lube for fork bars as required ('Slip Plate Aerosol', 'GraphoKote' or equivalent). After use, lubricate the Fork Positioner/ Sideshifter as described in the Periodic Maintenance Section in this manual.
- Page 14 NSTALLATION Adjust forks for equal movement (if required) NOTE: Attachment is factory adjusted for equal fork movement when operated at recommended pressure and flow rate. Locate flow restrictors at each end. Loosen jam nuts and screw both flow restrictors in until they bottom.
-
Page 15: Periodic Maintenance
ERIODIC MAINTENANCE WARNING: After completing any service procedure, always test the Fork Positioner/ Sideshifter through five complete cycles to make sure the attachment operates correctly before returning it to the job. Backrest 100-Hour Every time the lift truck is serviced or every Cylinders 100 hours of truck operation, whichever comes first, and hoses... -
Page 16: 2000-Hour Maintenance
ERIODIC MAINTENANCE 2000-Hour After 2000 hours of truck operation, in addition to the 100, 300 and 1000-hour maintenance, forks in use shall be inspected at intervals of not more than 12 months (for single shift operations) or whenever any defect or permanent deformation is detected. -
Page 17: Recommended Spare Parts
Ordering Information Parts, Service and Operator Guide literature is sold through the Cascade Parts Depot. All dealerships with an open account, please indicate quantity desired and purchase order number. All others please enclose a check payable to Cascade Corporation. FAX: Mail:... - Page 18 Pte. Ltd. Rocklea, QLD 4107 East Tamaki, Auckland 18 Tuas South Street 5 Australia New Zealand Singapore 637796 Tel: 1-800-227-223 Tel: +64-9-273-9136 Tel: +65-6795-7555 Fax: +61 7 3373-7333 Fax: +64-9-273-9137 Fax: +65-6863-1368 © Cascade Corporation 2015 02-2015 No. 6077298-R7 EN...
Need help?
Do you have a question about the K Series and is the answer not in the manual?
Questions and answers