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Kellfri 35-XKH145 Instructions Manual

Kellfri 35-XKH145 Instructions Manual

Flail mowers

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35-XKH145
35-XKH185
FLAIL MOWERS
Carefully read the operating instructions
before using the product!
Operating instructions translated from Swedish

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Summary of Contents for Kellfri 35-XKH145

  • Page 1 35-XKH145 35-XKH185 FLAIL MOWERS Carefully read the operating instructions before using the product! Operating instructions translated from Swedish...
  • Page 2 Deviation form Warranty terms and conditions Kellfri designs and supplies efficient, affordable machinery and components for forestry, agriculture, construction and gardening in Sweden, the rest of the Nordic region and Europe. Please note that the information in this document is general and may not pertain to your particular machine.
  • Page 3 INTRODUCTION Thank you for choosing a product from Kellfri AB. Compliance with the safety instructions, operating manual and sound common sense will guarantee many years of enjoyment using the product. Kellfri's equipment and products are aimed at self-employed farmers, horse enthusiasts and other country-dwellers who have stringent performance demands.
  • Page 4 If the safety instructions or the operating manual are damaged, or become unusable for any other reason, new copies may be ordered from: Kellfri AB, Munkatorpsgatan 6, SE-532 37 SKARA, Sweden. Tel.: +46 511 242 50 The safety instructions can also be downloaded from Kellfri's website: www.kellfri.co.uk...
  • Page 5 SURROUNDINGS Check that the work area is free from bystanders and objects before hitching or using the equipment. Otherwise, there is a risk of serious injury. Be extra careful if there are children in the vicinity of the area where the equipment or product is used or stored. Check that there are no low-hanging electrical cables within the work area.
  • Page 6 Only those who understand the safety instructions and the operating manual may use the equipment or product. Exercise caution and care when working with the equipment or prod- uct and only use it in the way described in the instruction manual. There is a risk of crushing when working with equipment that has moving parts.
  • Page 7 Do not use your hands to locate leaks. Use a piece of paper or cardboard to search for leaks. Kellfri AB has a policy of continuous product development and therefore reserves the right to make modifications, e.g. to the design and appearance of the product, without prior notice.
  • Page 8 RISKS AND HAZARDS ASSOCIATED WITH THE USE OF GRASSLAND MACHINERY Risk of crushing Observers can be injured when the machine is lowered in the cutting position. Pasture toppers have crushing points around the hinge areas and between the 3-point linkage and the main body.
  • Page 9 All unprotected rotating machine parts increase the risk of accidents. Accidents usually occur when loose-fitting clothing or long hair is caught and wrapped around rotating parts, such as PTO shafts or drive shafts on the machine. Ensure that all guards are correctly fitted. Drive safely on public roads •...
  • Page 10 MACHINERY/EQUIPMENT CONNECTED TO HYDRAULICS Be careful when you connect your machine or equipment to a hydraulic hose. DANGER! Pressurised oil and fuel leaks can penetrate skin and cause serious injuries. Do not use your hands to locate leaks. Use a piece of paper or cardboard to search for leaks. •...
  • Page 11 We recommend degreasing to achieve thorough cleaning and to remove all residues of old lubricant, which may contain destructive particles. The degreasing agent we supply at Kellfri is OKQ8, in a 20-litre can. Table of Contents >>...
  • Page 12 WARNING DECALS Make sure warning decals are always visible and clean them when necessary. Do not use a high-pressure washer directly on the warning decal. If a part with a decal is replaced, or the decall becomes worn or in any other way unusable, order a new set of decals. SYMBOL EXPLANATION Read the operating manual! Before carrying out work.
  • Page 13 BEFORE OPERATION • Important! Check re-tightening of all bolts and nuts, especially bolts for clamp bushings and belt pulleys! IMPORTANT! Check mounting bolts for CLAMP BUSHINGS and BELT PULLEYS. Check the pulley's clamp bushings. Re-tighten the bolts at regular intervals. Tighten and check the belt tension if necessary.
  • Page 14 Switch off the tractor, disconnect the machine and check that the blades rotate freely. • IMPORTANT! Make sure the rotors have stopped rotating before lifting the machine to check the blades. Wait a few minutes to ensure that the blades have stopped rotating. The illustration shows 35-XKH145 Table of Contents >>...
  • Page 15 SERVICE INTERVAL MEASURE Flails Before each use Replace all defective flails. Sharp blades give better results. When replacing blades, tighten bolts fully. While operating Listen out for noises After each use Check Gearbox Before each use Check level of oil type: Transmission oil (approx.
  • Page 16 PARTS M16 x 90 3 pcs 4 pcs 4 pcs 4 pcs Note: On delivery you will find screws, washers and nuts in the pipe on the mower. ASSEMBLY M16 x 90 Table of Contents >>...
  • Page 17 Cat. 2 Secure with the chain. Loosen the screws. Attach the guard. Table of Contents >>...
  • Page 18 MOVEMENT PATTERN 35-XKH145 Table of Contents >>...
  • Page 19 MOVEMENT PATTERN 35-XKH185 Table of Contents >>...
  • Page 20 GREASE POINTS Lubricate the indicated grease nipples regularly, and every time you rinse off the machine, to remove the water that has penetrated into the bearings during rinsing. Inadequate lubrication can result in unnecessary wear and mechanical damage. Use a universal lubricant. IMPORTANT! Avoid over-lubricating.
  • Page 21 GEARBOX OIL REFILLING, TRANSMISSION OIL 80W-90 (1.2 L) IMPORTANT! ALWAYS CHECK THE OIL LEVEL AND LUBRICATING GREASE BEFORE OPERATION! GEARBOX LEVEL PLUG DRAINAGE PLUG Table of Contents >>...
  • Page 22 BELT ADJUSTMENT BELT GUARD CHECK BELT TENSION REGULARLY The belt should move 20 mm under pressure - see illustration. CHECK AND TIGHTEN COG BELT AFTER ONE HOUR OF OPERATION!! Re-tighten the pulley bolts at regular intervals. To keep the clamp bushing in place while replacing belt or pulley: •...
  • Page 23 Belt XPB1065 CHECK AND TIGHTEN THE BELTS AT REGULAR INTERVALS. A NEW MACHINE SHOULD BE CHECKED AND THE BELTS TIGHTENED AFTER 2 HOURS OF OPERATION. Storage for documents, screws, small tools etc. Table of Contents >>...
  • Page 24 Version 1.1 ITEM SPARE PART NO. DESCRIPTION QUANTITY Roller Protective guard R35-XKH.104 Drive shaft gearbox Side operation Seal Slide rail Scraper Connection bracket Suspension Shaft Bracket chain Gearbox Frame Bearings Bearings Belt guard Table of Contents >>...
  • Page 25 ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.001(145) Roller R35-XKH.002(185) R35-XKH.003 Hex key M8 x 20 R35-XKH.004 Spring washer 8 R35-XKH.005 Washer 8 R35-XKH.006 Bearings ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.100 Bearing R35-XKH.101 Ball bearing R60-SGH62 Circlip SGH62 R60-SEAL.064 Radial seal 40 x 62 x 8 ITEM SPARE PART NO.
  • Page 26 ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.015 Connection shaft R35-VKM175.046 Drive cup 33mm - 33mm VKMATV150HXL.062 Ball bearing 6007 RS R35-XKH.018 Spacer R60-SGH62 Circlip SGH62 R35-XKH.020 Grease nipple R35-XKH.021 Spline R35-XKH.022 Shaft pipe R35-XKH.009 Washer 12 R35-XKH.023 Hex key M12 x 30 R35-XKH.024 Plate R35-XKH.013...
  • Page 27 ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.029 Clamp ring R35-XKH.030 Re-tightening wheel R35-XKH.031 Re-tightening plate R35-XKH.032 Adjustment screw R35-XKH.033 Spring R10-6205-2RS C3 Ball bearing R35-XKH.035 Hex lock nut M12 R35-XKH.036 Clamp ring R35-XKH.012 Hex key M12 x 35 ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.037...
  • Page 28 ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.039 Scraper R35-XKH.014 Washer 10 R35-XKH.007 Locking nut M10 R35-XKH.008 Hex key M10 x 30 ITEM SPARE PART NO. DESCRIPTION QUAN- TITY R35-XKH.041 Attachment plate R35-XKH.042 Attachment plate R35-XKH.043 Pipe plug R35-XKH.044 Installation of guiderail R35-XKH.045 Guiderail R35-XKH.046...
  • Page 29 ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.048 R35-XKH.049 Ring pin R35-XKH.050 R35-XKH.051 Attachment R35-XKH.052 Locking nut M16 R35-XKH.053 Hex key M16 x 90 R10-CAT2.000 Sleeve 19.4/25.4 x 51 R35-VKM175.040 Sleeve lower 3-point linkage ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.056 Hydraulic cylinder R35-XKH.057 Spring washer 16...
  • Page 30 ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.014 Washer 10 R35-XKH.064 Spring washer 10 R35-XKH.065 Hex key M10 x 20 R35-XKH.066 Attachment plate R35-WKM145.005 Chain 6 x 28 x 20-5 Model 145/65 st Model 185/83 st R35-XKH.069 Cylindrical peg ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.071...
  • Page 31 ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.077 Protective panel R35-XKH.079 (145) Frame R35-XKH.078 (185) ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.080 Hex key M10 x 25 R35-XKH.014 Washer 10 R35-XKH.064 Spring washer 10 R60-SGH80 Circlip SGH80 R35-XKH.082 Ball bearing R35-XKH.083 Bearing R35-XKH.084 Shaft seal 35 x 55 x 8...
  • Page 32 ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.080 Hex key M10 x 25 R35-XKH.014 Washer 10 R35-XKH.064 Spring washer 10 R60-SGH80 Circlip SGH80 R35-XKH.082 Ball bearing R35-XKH.086 Bearing R60-SEAL.035 Radial seal 55 x 80 x 8 R35-XKH.020 Grease nipple ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.087...
  • Page 33 ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.091 (145) Shaft R35-XKH.092 (185) R35-XKH.093 Mouthpiece connection R35-XKH.020 Grease nipple Hammer flail Model 145/18 st Model 185/22 st ITEM SPARE PART NO. DESCRIPTION QUANTITY R35-XKH.094 Hex key M14 x 75 R35-XKH.095 Hammer flail R35-VKM195H2.058 Lock nut M14 Table of Contents >>...
  • Page 34 NOTES: Table of Contents >>...
  • Page 35 DEVIATION FORM We are grateful for your help in pointing out any defects in the product supplied to you by Kellfri. Before making a claim, read Kellfri's general purchase terms and conditions in our catalogue or on our website www.kellfri.co.uk, and in the operating manual if supplied.
  • Page 36 You are always welcome to give feedback or ask us about our equipment and products. Kellfri AB has a policy of continuous product development and therefore reserves the right to make modifications, e.g. to the design and appearance of the product, without prior notice.

This manual is also suitable for:

35-xkh185