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Kellfri 35-XKE200 Operating Instructions Manual

Flail mower 2m

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35-XKE200
FLAIL MOWER 2M
Carefully read the operating instructions
before using the product!
Operating instructions translated from Swedish

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Summary of Contents for Kellfri 35-XKE200

  • Page 1 35-XKE200 FLAIL MOWER 2M Carefully read the operating instructions before using the product! Operating instructions translated from Swedish...
  • Page 2 Complaint form Warranty terms and conditions Kellfri designs and supplies efficient, affordable machinery and components for forestry, agriculture, construction and gardening in Sweden, the rest of the Nordic region and Europe. Please note that the information in this document is general and may not pertain to your particular machine.
  • Page 3 INTRODUCTION Thank you for choosing a product from Kellfri AB. Compliance with the safety instructions, operating manual and sound common sense will guarantee many years of enjoyment using the product. Kellfri's equipment and products are aimed at self-employed farmers, horse enthusiasts and other country-dwellers who have stringent performance demands.
  • Page 4 If the safety instructions or the operating manual are damaged, or become unusable for any other reason, new copies may be ordered from: Kellfri AB, Munkatorpsgatan 6, SE-532 37 SKARA, Sweden. Tel.: +46 511 242 50 The safety instructions can also be downloaded from Kellfri's website: www.kellfri.co.uk...
  • Page 5 SURROUNDINGS Check that the work area is free from bystanders and objects before hitching or using the equipment. Otherwise, there is a risk of serious injury. Be extra careful if there are children in the vicinity of the area where the equipment or product is used or stored. Check that there are no low-hanging electrical cables within the work area.
  • Page 6 Only those who understand the safety instructions and the operating manual may use the equipment or product. Exercise caution and care when working with the equipment or prod- uct and only use it in the way described in the instruction manual. There is a risk of crushing when working with equipment that has moving parts.
  • Page 7 Do not use your hands to locate leaks. Use a piece of paper or cardboard to search for leaks. Kellfri AB has a policy of continuous product development and therefore reserves the right to make modifications, e.g. to the design and appearance of the product, without prior notice.
  • Page 8 RISKS AND HAZARDS ASSOCIATED WITH THE USE OF GRASSLAND MACHINERY Risk of crushing Observers can be injured when the machine is lowered in the cutting position. Pasture toppers have crushing points around the hinge areas and between the 3-point linkage and the main body.
  • Page 9 All unprotected rotating machine parts increase the risk of accidents. Accidents usually occur when loose-fitting clothing or long hair is caught and wrapped around rotating parts, such as PTO shafts or drive shafts on the machine. Ensure that all guards are correctly fitted. Drive safely on public roads •...
  • Page 10 MACHINERY/EQUIPMENT CONNECTED TO HYDRAULICS Be careful when you connect your machine or equipment to a hydraulic hose. DANGER! Pressurised oil and fuel leaks can penetrate skin and cause serious injuries. Do not use your hands to locate leaks. Use a piece of paper or cardboard to search for leaks. •...
  • Page 11 We recommend degreasing to achieve thorough cleaning and to remove all residues of old lubricant, which may contain destructive particles. The degreasing agent we supply at Kellfri is OKQ8, in a 20-litre can. Table of Contents >>...
  • Page 12 WARNING DECALS Make sure warning decals are always visible and clean them when necessary. Do not use a high-pressure washer directly on the warning decal. If a part with a decal is replaced, or the decall becomes worn or in any other way unusable, order a new set of decals. SYMBOL EXPLANATION Read the operating manual! Before carrying out work.
  • Page 13 BEFORE OPERATION • Important! Check re-tightening of all bolts and nuts, especially bolts for clamp bushings and belt pulleys! IMPORTANT! Check mounting bolts for CLAMP BUSHINGS and BELT PULLEYS. Check the pulley's clamp bushings. Re-tighten the bolts at regular intervals. Tighten and check the belt tension if necessary.
  • Page 14 Operate at 540 rpm. Start with the lowest possible speed; check that the flail mower is working effectively with the engine at 540 rpm without straining. Stop and check that the cutting unit is correctly adjusted after the first 10 metres. The mower must always be adjusted with the tractor's engine switched off.
  • Page 15 SERVICE INTERVAL MEASURE Flails Before each use Replace all defective flails. Sharp blades give better results. When replacing blades, tighten bolts fully. While operating Listen out for noises After each use Check Gearbox Before each use Check level of oil type: Transmission oil (approx.
  • Page 16 GREASE POINTS Lubricate the indicated grease nipples regularly, and every time you rinse off the machine, to remove the water that has penetrated into the bearings during rinsing. Inadequate lubrication can result in unnecessary wear and mechanical damage. Use a universal lubricant. IMPORTANT! Avoid over-lubricating.
  • Page 17 GEARBOX Filler plug, gearbox Transmission oil 80W-90 1,5 - 1,8 L Växellådans nivåplugg Drain plug - gearbox Filler plug - tube oil level plug IMPORTANT! ALWAYS CHECK THE OIL LEVEL AND GREASE LEVEL BEFORE THE OPERATION! Table of Contents >>...
  • Page 18 BELT ADJUSTMENT CHECK THE BELT TENSION REGULARLYAT PRESSURE THE BELT MUST BE MOVED 20 MM (SEE PICTURE BELOW) BELT GUARD CHECK AND TIGHTEN THE BELT AFTER AN HOUR OF OPERATION !! Bolts must be retighten at regular intervals. To hold the sleeve in place when changing the belt or pulley: * Loosen and disassemble 3 bolts from the pulley.
  • Page 19 BELT ADJUSTMENT ADJUSTER FASTENING BOLT Adjust the adjusting bolt until the belts are tight enough. CHECK AND TIGHTEN THE BELTS ON A REGULAR BASIS. NEW MACHINE, CHECK AND TIGHTEN THE BELTS AFTER 2 HOURS OF OPERATION. Belt B60 Li1524 Table of Contents >>...
  • Page 20 Protection Chain. Locked with R-pin. Support legs. Height can be adjusted in 3 positions. Locked with pin COUNTER KNIVES With the counter knives, the grass is processed better by keeping the grass in the mower. The blade helps cut the grass further and more efficiently as the hammer flails get help by the counter knives to process the material.
  • Page 21 PINS AND HYDRAULIC TUBES Mounting 3-point. Locked with pins. Hydraulic tubes. Thread through the loop on the frame to hold them in place and avoid damage to the tubes. Table of Contents >>...
  • Page 22 Version 1.1 Table of Contents >>...
  • Page 23 PART LIST: I POS.NO PART.NO. SPECIFICATION VKM280N.005 Three-point linkage VKM280N.081 Bearing house - roller VKM280N.070 Belt adjuster VKM280N.002 Pin to three point, lower part VKM280N.096 Support roller bearing holder, RIGHT side VKM280N.049 Skid, right VKM280N.065 Skid, left VKM280N.069 Belt sdjuster pulley VKM280N.051 Sliding sleeve, rear VKM280N.053...
  • Page 24 Table of Contents >>...
  • Page 25 PART LIST: II POS.NO PART.NO. SPECIFICATION VKM280N.036 Spring washer 10 R35-FDM.077 Hexagon screw M10x30 R35-FDM.062 Washer 10x2.5 VKM280N.037 Hexagonal bolt M10x20 VKM280N.021 Flat washer 12x2.5 R35-RS165H.017 Lock nut M12 VKM280N.008 Flat washer 6x1.6 R35-FDM.047 Hexagonal bolt M12x40 VKM280N.058 Flat washer 8x1.6 R35-FDM.041 Hexagon bolt M8x40 VKM280N.091...
  • Page 26 Table of Contents >>...
  • Page 27 PART LIST: III POS.NO PART.NO. SPECIFICATION R35-SK140.037 Protective cover PTO plastic Pulley, small VKM280N.052 Container R35-FDM.012 Spring 125x28x4.5 VKM280N.093 Bearing housing including bearings for support roller R10-HYD.012 Quick coupler 1/2 male R35-FDM.020 Washer R35-FDM.014 Banjo bolt R35-SK180.018 Clamp sleeve pulley, lower VKM280N.001 Sleeve 68x3x15 R35-FDM.026...
  • Page 28 PART LIST: ROTOR Version 1.1 POS.NO PART.NO. SPECIFICATION Shaft R35-SK140.004 Flail, hammerr R35-SK140.009 Bolt M16x95 R35-SK140.008 Lock nut 16 Table of Contents >>...
  • Page 29 PART LIST: GEARBOX POS.NO PART.NO. SPECIFICATION Shaft Connection Shaft R35-VKM175.046 Drive sleeve 33mm - 33mm R35-VKM175.034 wedge 10x40 R35-VKM175.033 wedge 10x70 VKM280N.021 Flat washer 12x2.5 VKM280N.030 Spring washer 12 Hexagonal bolt 12x1.25x35 VKM280N.024 Bearings 6008-RZ VKM280N.022 Circlip SGH68 VKM280N.025 R35-XKE.001 Gearbox Washer R60-TÄTNING.021...
  • Page 30 MOVEMENT DIAGRAM NOTES: Table of Contents >>...
  • Page 31 DEVIATION FORM We are grateful for your help in pointing out any defects in the product supplied to you by Kellfri. Before making a claim, read Kellfri's general purchase terms and conditions in our catalogue or on our website www.kellfri.co.uk, and in the operating manual if supplied.
  • Page 32 You are always welcome to give feedback or ask us about our equipment and products. Kellfri AB has a policy of continuous product development and therefore reserves the right to make modifications, e.g. to the design and appearance of the product, without prior notice.