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Dorner 3200 Series Installation, Maintenance & Parts Manual

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3200 Series Flat Belt LPZ
Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-516 Rev. H
Conveyors
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 3200 Series

  • Page 1 3200 Series Flat Belt LPZ Conveyors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827 For other service manuals visit our website at: www.dorner.com/service_manuals.asp...

  • Page 2: Table Of Contents

    E − Knuckle Return Roller Bearing Replacement..24 Pulley Replacement ............24 Idler Pulley..............24 Drive Pulley ..............24 Transfer Tail Pulley ............ 24 Knuckle Pulley............24 Knuckle Return Roller ..........24 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 3: Introduction

    6,971,509B2, and corresponding patents and patent removed. DO NOT operate equipment applications in other countries. without guards. Dorner reserves the right to make changes at any time without notice or obligation. Upon receipt of shipment: Dorner has convenient, pre−configured kits of Key Service •...

  • Page 4: Warnings - General Safety

    A WARNING SUPPORT CONVEYOR SECTIONS PRIOR TO LOOSENING STAND HEIGHT OR ANGLE ADJUSTMENT SCREWS. Gearmotors may be HOT. DO NOT TOUCH Gearmotors. 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...

  • Page 5: Product Description

    J = 24” (610 mm) (Drive End) K = 12 ft (3658 mm) L = 36” (914 mm) (Idler End) Maximum Angle: M = 0 to 35 degrees 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.
  • Page 6 3.24” (82 mm) of Belt Takeup on Conveyors Over 20’ Length NOTE Maximum conveyor loads based on: • Non-accumulating product • Product moving towards gearmotor • Conveyor being mounted horizontal 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...

  • Page 7: Installation

    • Install return rollers on conveyor (see page 9 for instruc- tions) • Mount gearmotor mounting package (see accessory Figure 5 instructions) • Attach guides/accessories (see page 32 through page 41 of “Service Parts” section for details) 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 8: Mounting Brackets

    Insert T-bars (Figure 10, item AF) into conveyor side slots (Figure 11, item AF). Fasten brackets (Figure 11, item AG) to conveyor with mounting screws (AB). Figure 8 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...

  • Page 9: Return Rollers

    Tighten screws (AK) to 60 in-lb (7 Nm). Figure 15 Return Rollers for Flat Belt Conveyor Figure 12 Remove screws (Figure 12, item AH) and clips (AI) from roller assembly. Figure 15 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 10: Preventive Maintenance And Adjustment

    Preventive Maintenance and Adjustment Required Tools Cleaning Use Dorner Belt Cleaner. Mild soap and water may also be Standard Tools used. Do not soak the belt. For /05 woven polyester and /06 black anti-static belts, use a • Hex-key wrenches: bristled brush to improve cleaning.

  • Page 11: Belt Removal For Conveyor Without Stands Or Gearmotor Mounting Package

    Push in hex posts (Figure 19, item AP) and remove roller (AQ). Figure 19 Figure 16 Figure 17 Figure 19 Remove belt (Figure 20, item AR) from conveyor. Figure 20 Figure 17 Figure 20 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 12: Belt Removal For Conveyor With Stands And Gearmotor Mounting Package

    (Figure 22, item U), and push head plate assembly (V) inward. Figure 25 Figure 22 Remove belt (Figure 26, item AR) from conveyor. Figure 26 Figure 26 Figure 22 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...

  • Page 13: Belt Installation For Conveyor Without Stands Or Gearmotor Mounting Package

    “Mounting Brackets” on page 8, steps 3 through 5. lbs (3 N−m). Install spring loaded return pulley (Figure 31, item AQ) Figure 29 into knuckle plate (AX). Figure 31 Figure 31 Figure 29 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 14: Conveyor Belt Tensioning

    (Figure 33, item U) on both sides of conveyor to 146 in-lb (16.5 N−m). If belt tracking is necessary, refer to “Conveyor Belt Tensioning” on page 14. Figure 33 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...

  • Page 15: Conveyor Belt Tracking

    On the side of conveyor to be adjusted, loosen two (2) (12 Nm). tail clamp screws (Figure 37, item U). Figure 40 Figure 37 Figure 37 Figure 40 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 16: Conveyor Angle Adjustment

    Place temporary support (Figure 41, item BD) under conveyor sections. Figure 41 Figure 43 Tighten screws (Figure 42, item BE) on both sides of knuckle to 100 in−lbs (12 N−m). Figure 41 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...

  • Page 17: Pulley Removal

    Temporarily support the idler pulley. Figure 44 Figure 46 Slide the idler pulley assembly (Figure 47, item BI) out Figure 44 of the headplate on the opposite side. Figure 47 Figure 47 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 18: B − Drive Pulley Removal

    Figure 52 Drive shaft keyway may be sharp. HANDLE WITH CARE. Remove the gearmotor mounting package: • Top and Bottom Mount Drives • Side Mount Drives Figure 52 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...
  • Page 19 Remove gearmotor and mounting plate assembly (Figure 54, item BV). Side Mount Drives Temporarily support Gearmotor Loosen the four (4) lock screw (Figure 55, item BW). Figure 57 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.
  • Page 20 Remove the outer headplate assembly (Figure on drive shaft side of pulley (Figure 61, item CB & CC). 63, item CD), and inner spacer (BH). Figure 60 Figure 63 Figure 60 Figure 63 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...

  • Page 21: C − Transfer Tail Pulley Removal

    (Figure 66, item U), and remove the two (2) front fastening screws (BG). Figure 68 Figure 66 Remove hex nuts (Figure 69, item CG). Figure 69 Figure 69 Figure 66 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 22: D − Knuckle Idler Pulley Removal

    Remove the pulley shaft assembly: remove the clip ring Figure 72 (Figure 75, item BJ) and washer (BK) from one side of the pulley assembly. Figure 75 Figure 75 Figure 72 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...

  • Page 23: E − Knuckle Return Roller Removal

    • E − Knuckle Return Roller Bearing Figure 77 A − Idler Bearing Replacement The bearings in a 3200 Series Idler Pulley can not be removed. Replace the entire pulley assembly when worn. B − Drive Bearing Removal and Replacement...

  • Page 24: Replacement

    Figure 80 Return Roller Removal” procedure on page 23. C − Transfer Tail Bearing Replacement The bearings in a 3200 Series Transfer Tail Pulley can not be removed. Replace the entire pulley assembly when worn. D − Knuckle Idler Bearing Replacement The bearings in a 3200 Series Knuckle Idler Pulley can not be removed.

  • Page 25: Notes

    Notes 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 26: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.

  • Page 27: Transfer Tail Assembly

    WW = Conveyor width reference: 04 − 48 in 02 increments 3219WW Support Bar Transfer Tail Roller − (Qty. = 4 for 04− 3237WW 24 Wide, 8 for 26−48 Wide) 807−1136 Washer 807−1151 Retaining Ring 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 28: Idler End Assembly

    (includes items 4 and 7) 32TT3−WW Tail Assembly (including items 1 through 4, 6, 7 and 12) WW = Conveyor width reference: 04 − 48 in 02 increments 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...

  • Page 29: Knuckle Assembly

    Nose-over Knuckle Kit (includes items 3285WW LPZ–CD Idler Pulley Assy (includes 11, 15, 16 and 17) items 15 and 16) WW = Conveyor width reference: 04 – 48 in 02 increments 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 30: Frame Assembly

    LH Side Rail 3229WW Pinion Bed Plate Rail WW = Conveyor width reference: 04 − 48 in 02 increments LLLLL = Frame Length (see Bed Plate & Frame Formulas) 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...

  • Page 31: Bed Plate And Frame Formulas

    70” 4” 4” 6” 6” 6” 6” 4” 6” 6” 6” 6” 4” 4” 72” 4” 4” 6” 6” 6” 6” 6” 6” 6” 6” 6” 4” 4” 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 32: Conveyor Configurations

    D = Declining LLLL = Section length in feet from model number LLLLL = Guiding Length in inches (see pages 29 thru 33 for length formulas per section) 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...

  • Page 33: Walk Through Frame − Section L1

    6) + 00038 6) + 00038 0400 and up 38TT00−LLLLL LLLLL = (LLLL x 38TT15 38TT16 12) − 02400 For TT options see “Guide Options” section on page 32 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 34: Walk Through Frame − Section L2

    = (LLLL x 4) + 00050 0601 and up 38TT15 38TT16 38TT00−LLLLL LLLLL 38TT17 38TT18 = (LLLL x 12) − 04600 For TT options see “Guide Options” section on page 32 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...

  • Page 35: Walk Through Frame − Section L3

    6) + 00038 6) + 00038 0400 and up 38TT00−LLLLL LLLLL = (LLLL x 38TT17 38TT18 12) − 02400 For TT options see “Guide Options” section on page 32 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 36: Nose Over Frame − Section L2

    6) + 00038 6) + 00038 0400 and up 38TT00−LLLLL LLLLL = (LLLL x 38TT15 38TT16 12) − 02400 For TT options see “Guide Options” section on page 32 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...

  • Page 37: Nose Over Frame − Section L3

    6) + 00038 6) + 00038 0400 and up 38TT00−LLLLL LLLLL = (LLLL x 38TT17 38TT18 12) − 02400 For TT options see “Guide Options” section on page 32 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 38: −13 Adjustable Guiding

    Aluminum Profile Guide 10’ (3048mm) 920616M Socket Head Screw M6 x 16 mm 202992 Aluminum Profile Guide 11’ (3353mm) 202993 Aluminum Profile Guide 12’ (3658mm) 202994 Aluminum Profile Guide 13’ (3962mm) 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...

  • Page 39: Flat Belt Mounting Brackets

    605279P Washer Connecting Assembly without Stand Mount Item Part Number Description 240858 Frame Bar Connector 240859 Intermediate Clamp Plate 950612M Low Head Cap Screw M6 x 12 mm 3200 Series Flat Belt LPZ Conveyors 851-516 Rev. H Dorner Mfg. Corp.

  • Page 40: Flat Belt Connecting Assembly With Stand Mount

    Roller Assembly (Includes Items 1, 3 240827 Return Roller Clip and 4) 802−027 Bearing 240830 4” (102mm) to 6” (152mm) Flat Belt 913−100 Dowel Pin Return Roller Assy 3200 Series Flat Belt LPZ Conveyors Dorner Mfg. Corp. 851-516 Rev. H...

  • Page 41: 8" (203 Mm) To 48" (1219 Mm) Flat Belt Return Roller

    HARTLAND, WI USA Figure 81 Flat Belt Part Number Configuration Refer to Dorner patent plate (Figure 81). From the model number, determine tail type (“T”), width (“WW”), length 3 T − WW LLLL / SBV* (“LLLL”), splice type (“S”) and belt type (“B”). Use data to (Fill In) configure belt part number as indicated below.

  • Page 42: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

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