Dorner 3200 Series Manuals

Manuals and User Guides for Dorner 3200 Series. We have 16 Dorner 3200 Series manuals available for free PDF download: Installation Manual, Installation, Maintenance & Parts Manual

Dorner 3200 Series Installation Manual (58 pages)

Aluminum Conveyors

Brand: Dorner | Category: Industrial Equipment | Size: 4 MB

English

4
- Table of Contents
  4
- Introduction
  5
- Warnings − General Safety
  6
- Description
  7
- Assemble
  8
- Recommended Installation Sequence
  8
- Assemble Conveyors
  8
- Attach Mounting Brackets
  9
- Cleated Belt and 2-6¨ (51-152 MM) Wide Flat Belt Conveyors
  10
- Install Return Rollers
  10
- Attach Conveyor to Stands
  10
- Install Gearmotor Mounting Package
  11
- Install Guiding
  12
- Preventive Maintenance and Adjustment
  13
- Lubrication
  13
- Maintaining Conveyor Belt
  13
- Troubleshooting
  13
- Cleaning
  13
- Conveyor Belt Replacement
  13
- Conveyor Belt Tensioning
  14
- Non V-Guided Belts
  15
- V-Guided Belts
  15
- Conveyor Belt Tracking
  15
- Return Policy
  16
Español

18
Français

32
Deutsch

46
- Einführung
  47
- Warnungen − Allgemeine Sicherheit
  48
- Beschreibung
  49
- Empfohlene Montagereihenfolge
  50
- Montage
  50
- Stollengurt und 51 bis 152 MM (2 bis 6 Zoll)
  52
- Umlenkrolle Montieren
  52
- 203 Bis 610 MM (8 bis 24 Zoll) Breite Flachgurtförderer
  53
- Breite Flachgurtförderer
  53
- Montagegehäuse des Getriebemotors Montieren
  53
- Führung Montieren
  54
- Austausch des Fördergurts
  55
- Reinigung
  55
- Schmierung
  55
- Vorbeugende Wartung und Einstellungen
  55
- Wartung des Fördergurts
  55
- Fördergurt Spannen
  56
- Lauf des Fördergurts
  57
- Nicht-V-Geführte Fördergurte
  57
- V-Geführte Fördergurte
  57

Dorner 3200 Series Installation, Maintenance & Parts Manual (50 pages)

Cleated and Sidewall Cleated Belt LPZ Conveyors

Brand: Dorner | Category: Industrial Equipment | Size: 3 MB

Table of Contents
2
Introduction
3
Warnings - General Safety
4
Product Description
5
Specifications
5
Models
5
Conveyor Supports
5
Maximum Distances
5
Maximum Angle
5
Specifications
6
Installation
7
Required Tools
7
Recommended Installation Sequence
7
Conveyors up to 13 Ft (3962 MM)
7
Conveyors Longer than 13 Ft (3962 MM)
7
Mounting Brackets
9
Return Rollers
9
Preventive Maintenance and Adjustment
10
Required Tools
10
Standard Tools
10
Checklist
10
Lubrication
10
Maintaining Conveyor Belt
10
Troubleshooting
10
Cleaning
10
Conveyor Belt Replacement
10
Conveyor Belt Replacement Sequence
10
Belt Removal for Conveyor Without Stands or Gearmotor Mounting Package
11
Belt Removal for Conveyor with Stands and Gearmotor Mounting Package
12
Belt Installation for Conveyor Without Stands or Gearmotor Mounting Package
13
Belt Installation for Conveyor with Stands and Gearmotor Mounting Package
14
Conveyor Belt Tensioning
15
Conveyor Belt Tracking
17
V-Guided Belts
17
Non V-Guided Belts
17
Conveyor Angle Adjustment
18
Nose over Angle Adjustment
18
Horizontal to Incline Angle Adjustment
19
Pulley Removal
20
A − Idler Pulley Removal
20
B − Drive Pulley Removal
21
C − Upper Knuckle Idler Pulley Removal
24
D − Lower Knuckle Idler Pulley Removal
25
E − Knuckle Return Roller Removal
26
Bearing Replacement
26
A − Idler Bearing Replacement
26
B − Drive Bearing Removal and Replacement
26
Removal
26
Replacement
26
C − Nose over Knuckle Idler Bearing Replacement
27
D − Horizontal to Incline Knuckle Idler Bearing Replacement
27
E − Knuckle Return Roller Bearing Replacement
27
Pulley Replacement
27
Idler Pulley
27
Drive Pulley
27
Knuckle Pulley
27
Knuckle Return Roller
27
Service Parts
28
Drive End Tail Assembly
28
Idler End Assembly
29
Horizontal to Incline Knuckle Assembly
30
Nose over Knuckle Assembly
31
Frame Assembly
32
Bed Plate and Frame Formulas
33
Cleated Belt Conveyor Configurations
34
Section and Length Determination
34
Z Frame − Section L1
35
Inclining Belt Travel
35
Declining Belt Travel
35
Z Frame − Section L2
36
Inclining Belt Travel
36
Declining Belt Travel
36
Z Frame − Section L3
37
Inclining Belt Travel
37
Declining Belt Travel
37
L Frame − Section L2
38
Inclining Belt Travel
38
Declining Belt Travel
38
L Frame − Section L3
39
Inclining Belt Travel
39
Declining Belt Travel
39
P Frame − Section L1
40
Inclining Belt Travel
40
Declining Belt Travel
40
P Frame − Section L2
41
Inclining Belt Travel
41
Declining Belt Travel
41
Sidewall Cleated Belt Conveyor Configurations
42
Section and Length Determination
42
Z Frame − Cleated Sidewall Guiding
43
Guides
43
L Frame Horizontal to Incline Cleated Sidewall Guiding
44
Guides
44
P Frame Nose over Cleated Sidewall Guiding
45
Guides
45
Cleated Belt Mounting Brackets
46
Connecting Assembly Without Stand Mount
46
Cleated Belt Connecting Assembly with Stand Mount
47
4" (102 MM) to 24" (610 MM) Cleated Belt Return Roller
47
Conveyor Belt Part Number Configuration
48
Cleated Belt Part Number Configuration
48
Notes
49
Return Policy
50

Dorner 3200 Series Installation, Maintenance & Parts Manual (42 pages)

End Drive Flat and Cleated Belt Conveyors

Brand: Dorner | Category: Accessories | Size: 3 MB

Table of Contents
2
Introduction
3
Warnings − General Safety
3
Product Description
4
Specifications
4
Installation
6
Preventive Maintenance and Adjustment
9
- Required Tools
  9
  - Standard Tools
    9
- Checklist
  9
- Lubrication
  9
- Maintaining Conveyor Belt
  9
- Conveyor Belt Tensioning
  12
- Conveyor Belt Tracking
  12
  - V-Guided Belts
    12
  - Non V-Guided Belts
    13
- Pulley Removal
  13
- Bearing Replacement
  19
- Pulley Replacement
  19
  - Idler Pulley
    19
  - Drive Pulley
    19
  - Transfer Tail Pulley
    19
Notes
20
Service Parts
21
- Drive End Tail Assembly
  21
- Transfer Tail Assembly
  22
- Idler End Assembly
  23
- Frame Assembly
  24
  - Bed Plate and Frame Formulas
    25
  - 04 3" (76Mm) Aluminum Side
    26
  - Length Formulas
    26
  - Example
    26
  - 05 1.5" (38Mm) Aluminum Side
    27
  - Length Formulas
    27
  - Example
    27
- −07 Low to Side Wiper
  28
  - Length Formulas
    28
  - Example
    28
- −09 Low to High Side
  29
  - Length Formulas
    29
  - Example
    29
  - −10.5" (13Mm) Extruded Plastic
    30
  - Length Formulas
    30
  - Example
    30
- −13 Adjustable Guiding
  31
- −14 Tool-Less Adjustable Guiding
  32
- 5" (13Mm) Cleated Guiding
  33
  - Length Formulas
    33
  - Example
    33
  - 1" (25Mm) Cleated Guiding
    34
  - Length Formulas
    34
  - Example
    34
  - 2" (51Mm) Cleated Guiding
    35
  - Length Formulas
    35
  - Example
    35
- Flared Side Guiding
  36
- Flat Belt Mounting Brackets
  37
- Cleated Belt Mounting Brackets
  37
- Connecting Assembly Without Stand Mount
  38
- Flat Belt Connecting Assembly with Stand Mount
  38
- Cleated Belt Connecting Assembly with Stand Mount
  39
- 4" (102Mm) to 6" (152Mm) Flat Belt Return Roller
  39
- 8" (203Mm) to 48" (1219Mm) Flat Belt Return Roller
  40
- Cleated Belt Return Roller
  40
- Conveyor Belt Part Number Configuration
  41
  - Flat Belt Part Number Configuration
    41
  - Cleated Belt Part Number Configuration
    41
Return Policy
42

Dorner 3200 Series Installation, Maintenance & Parts Manual (42 pages)

Flat Belt LPZ

Brand: Dorner | Category: Accessories | Size: 3 MB

Table of Contents
2
Introduction
3
Warnings - General Safety
4
Product Description
5
Specifications
5
Installation
7
Required Tools
7
Recommended Installation Sequence
7
Conveyors up to 13 Ft (3962 MM)
7
Conveyors Longer than 13 Ft (3962 MM)
7
Mounting Brackets
8
Return Rollers
9
4-6" (51-152 MM) Wide Flat Belt Conveyors
9
8-48" (203-1219 MM) Wide Flat Belt Conveyors
9
Preventive Maintenance and Adjustment
10
Required Tools
10
Standard Tools
10
Checklist
10
Lubrication
10
Maintaining Conveyor Belt
10
Troubleshooting
10
Cleaning
10
Conveyor Belt Replacement
10
Conveyor Belt Replacement Sequence
10
Belt Removal for Conveyor Without Stands or Gearmotor Mounting Package
11
Belt Removal for Conveyor with Stands and Gearmotor Mounting Package
12
Belt Installation for Conveyor Without Stands or Gearmotor Mounting Package
13
Belt Installation for Conveyor with Stands and Gearmotor Mounting Package
13
Conveyor Belt Tensioning
14
Conveyor Belt Tracking
15
V-Guided Belts
15
Non V-Guided Belts
15
Conveyor Angle Adjustment
16
Pulley Removal
17
A − Idler Pulley Removal
17
B − Drive Pulley Removal
18
C − Transfer Tail Pulley Removal
21
D − Knuckle Idler Pulley Removal
22
E − Knuckle Return Roller Removal
23
Bearing Replacement
23
A − Idler Bearing Replacement
23
B − Drive Bearing Removal and Replacement
23
Removal
23
Replacement
24
C − Transfer Tail Bearing Replacement
24
D − Knuckle Idler Bearing Replacement
24
E − Knuckle Return Roller Bearing Replacement
24
Pulley Replacement
24
Idler Pulley
24
Drive Pulley
24
Transfer Tail Pulley
24
Knuckle Pulley
24
Knuckle Return Roller
24
Notes
25
Service Parts
26
Drive End Tail Assembly
26
Transfer Tail Assembly
27
Idler End Assembly
28
Knuckle Assembly
29
Frame Assembly
30
Bed Plate and Frame Formulas
31
Conveyor Configurations
32
Guiding Options (TT)
32
Section and Length Determination
32
Walk through Frame − Section L1
33
Elevating Belt Travel
33
Declining Belt Travel
33
Walk through Frame − Section L2
34
Elevating Belt Travel
34
Declining Belt Travel
34
Walk through Frame − Section L3
35
Elevating Belt Travel
35
Declining Belt Travel
35
Nose over Frame − Section L2
36
Elevating Belt Travel
36
Declining Belt Travel
36
Nose over Frame − Section L3
37
Elevating Belt Travel
37
Declining Belt Travel
37
−13 Adjustable Guiding
38
Flat Belt Mounting Brackets
39
Connecting Assembly Without Stand Mount
39
Flat Belt Connecting Assembly with Stand Mount
40
4" (102 MM) to 6" (152 MM) Flat Belt Return Roller
40
8" (203 MM) to 48" (1219 MM) Flat Belt Return Roller
41
Conveyor Belt Part Number Configuration
41
Flat Belt Part Number Configuration
41
Return Policy
42

Dorner 3200 Series Installation, Maintenance & Parts Manual (50 pages)

Flat Belt Center Drive LPZ Conveyors

Brand: Dorner | Category: Industrial Equipment | Size: 6 MB

Table of Contents
1
Warnings - General Safety
2
Introduction
2
Product Description
3
Specifications
3
Installation
6
Recommended Installation Sequence
6
Conveyors up to 13 Ft (3962 MM)
6
Conveyors Longer than 13 Ft (3962 MM)
6
Mounting Brackets
7
Return Rollers
8
4-6¨ (102-152 MM) Wide Flat Belt Conveyors
8
Gearmotor Installation
9
Preventative Maintenance & Adjustment
10
Required Tools
10
Standard Tools
10
Checklist
10
Lubrication
10
Maintaining Conveyor Belt
10
Troubleshooting
10
Cleaning
10
Conveyor Belt Replacement
11
Conveyor Belt Replacement Sequence
11
Belt Removal for Conveyor Without Stands
11
Belt Removal for Conveyor with Stands
13
Belt Installation for Conveyor Without Stands
14
Belt Installation for Conveyor with Stands
14
Conveyor Belt Tensioning
15
Conveyor Belt Tracking
15
Guided Belts
15
Non V-Guided Belts
15
Conveyor Angle Adjustment
17
End and Knuckle Pulley Removal
18
A - Idler Pulley Removal
18
B - Transfer Tail Pulley Removal
19
C - Knuckle Idler Pulley Removal
20
D - Knuckle Return Roller Removal
21
Center Drive Pulleys Removal
22
Tensioner Pulley Removal
22
Drive Pulley Removal
22
Bearing Replacement
26
A - Idler Bearing Replacement
27
Drive Bearing Removal and Replacement
27
Transfer Tail Pulley
29
Knuckle Idler Pulley
29
Knuckle Return Roller
29
Pulley Replacement
29
Idler Pulley
29
Drive Pulley
29
Service Parts
30
Transfer Tail Assembly
33
Idler End Tail Assembly
34
Knuckle Assembly
35
Frame Assembly
36
Conveyor Configurations
38
Guiding Options
38
Section and Length Determination
38
Walk through Frame - Section L1
39
Walk through Frame - Section L2
40
Walk through Frame - Section L3
41
Noseover Frame - Section L2
42
Noseover Frame - Section L3
43
-13 Adjustable Guiding
44
Flat Belt Mounting Bracket
45
Connecting Assembly Without Stand Mount
45
Stand Mount
45
4" (102Mm) to 6" (152Mm) Flat Belt Return Roller
46
8" (203Mm) to 48" (1219Mm) Flat Belt Return Roller
47
Conveyor Belt Part Number Configuration
48
Return Policy
50

Dorner 3200 Series Installation, Maintenance & Parts Manual (40 pages)

Flat Belt LPZ Conveyors

Brand: Dorner | Category: Accessories | Size: 4 MB

Dorner 3200 Series Installation, Maintenance & Parts Manual (40 pages)

End Drive Flat and Cleated Belt Conveyors

Brand: Dorner | Category: Accessories | Size: 1 MB

Table of Contents
1
Warnings − General Safety
2
Introduction
2
Product Description
3
Specifications
3
Requiredtools
4
Recommended Installation Sequence
4
Conveyors up to 13 Ft (3962 MM)
5
Conveyors Longer than 13 Ft (3962 MM)
5
Mounting Brackets
6
Return Rollers
7
203-1219 MM) Wide Flat Belt Conveyors
7
Required Tools
7
Standard Tools
7
Checklist
7
Lubrication
7
Maintaining Conveyor Belt
8
Troubleshooting
8
Cleaning
8
Conveyor Belt Replacement
8
Conveyor Belt Replacement Sequence
8
Belt Removal for Conveyor Without Stands or Gearmotor Mounting Package
8
Belt Removal for Conveyor with Stands and Gearmotor Mounting Package
9
Belt Installation for Conveyor Without Stands or Gearmotor Mounting Package
9
Belt Installation for Conveyor with Stands and Gearmotor Mounting Package
10
Conveyor Belt Tensioning
10
Conveyor Belt Tracking
11
Guided Belts
11
Non V-Guided Belts
11
Pulley Removal
12
Idler Pulley Removal
12
Drive Pulley Removal
12
Transfer Tail Pulley Removal
12
Bearing Replacement
17
Idler Bearing Replacement
17
Drive Bearing Removal and Replacement
17
Transfer Tail Pulley
17
Pulley Replacement
17
Idler Pulley
17
Drive Pulley
17
Service Parts
19
Drive End Tail Assembly
19
Transfer Tail Assembly
20
Idler End Tail Assembly
21
Frame Assembly
22
04 3" (76Mm) Aluminum Side
24
05 1.5" (38Mm) Aluminum Side
25
Low to Side Wiper
26
Low to High Side
27
(13Mm) Extruded Plastic
28
Adjustable Guiding
29
5" (13Mm) Cleated Guiding
30
1" (25Mm) Cleated Guiding
31
2" (51Mm) Cleated Guiding
32
Flared Side Guiding
33
Flat Belt Mounting Bracket
34
Cleated Belt Mounting Bracket
34
Connecting Assembly Without Stand Mount
35
Stand Mount
35
Cleated Belt Connecting Assembly Without Stand Mount
36
8" (203Mm) to 48" (1219Mm) Flat Belt Return Roller
37
Cleated Belt Return Roller
37
Conveyor Belt Part Number Configuration
38
Return Policy
40

Dorner 3200 Series Installation, Maintenance & Parts Manual (20 pages)

Side Mount 90 Drive Package for Light & Standard Load Gearmotors

Brand: Dorner | Category: Engine | Size: 1 MB

Table of Contents
2
Introduction
2
Warnings - General Safety
3
Product Description
4
Specifications
5
Gearmotor Mounting Package Models
5
Version
5
CE Version
5
Version (60 Hz Gearmotors)
6
CE Version (50 Hz Gearmotors)
6
Version
6
CE Version
6
Installation
8
Required Tools
8
Mounting
8
Preventive Maintenance and Adjustment
10
Required Tools
10
Gear Reducer Replacement
10
Motor Replacement
13
U.S. Version
13
CE Version
14
Service Parts
16
Side Mount Drive Package for 90° Industrial Gearmotors
16
90° Industrial Gearmotors
18
Version
18
CE Version
19
Return Policy
20

Dorner 3200 Series Installation, Maintenance & Parts Manual (16 pages)

Top Mount 90 Drive Package for Light & Standard Load 60 Hz Gearmotors

Brand: Dorner | Category: Industrial Equipment | Size: 2 MB

Table of Contents
2
Introduction
2
Warnings - General Safety
3
Product Description
4
Specifications
4
Installation
6
- Required Tools
  6
- Mounting
  6
Preventive Maintenance and Adjustment
9
- Required Tools
  9
- Timing Belt Tensioning
  9
- Timing Belt Replacement
  9
- Drive or Driven Pulley Replacement
  10
- Gear Reducer Replacement
  10
- Motor Replacement
  12
Notes
13
Service Parts
14
- Top Mount Drive Package for 90° Industrial Gearmotors
  14
- 90° Industrial Gearmotors
  15
Return Policy
16

Dorner 3200 Series Installation, Maintenance & Parts Manual (16 pages)

Bottom Mount 90 Drive Package for Light & Standard Load 50 Hz Gearmotors

Brand: Dorner | Category: Engine | Size: 2 MB

Table of Contents
2
Introduction
2
Warnings - General Safety
3
Product Description
4
Specifications
4
Gearmotor Mounting Package Models
4
Installation
6
Required Tools
6
Mounting
6
Preventive Maintenance and Adjustment
9
Required Tools
9
Timing Belt Tensioning
9
Timing Belt Replacement
9
Drive or Driven Pulley Replacement
10
Gear Reducer Replacement
10
Motor Replacement
12
Service Parts
14
Bottom Mount Drive Package for 90° Industrial Gearmotors
14
90° Industrial Gearmotors
15
Return Policy
16

Dorner 3200 Series Installation, Maintenance & Parts Manual (16 pages)

Side Mount 90 Drive Package for Heavy Load Gearmotors

Brand: Dorner | Category: Industrial Equipment | Size: 2 MB

Table of Contents
2
Introduction
2
Warnings - General Safety
3
Product Description
4
Specifications
4
Gearmotor Mounting Package Models
4
Installation
7
Required Tools
7
Mounting
7
Preventive Maintenance and Adjustment
9
Required Tools
9
Gear Reducer Replacement
9
Motor Replacement
11
Notes
12
Service Parts
13
3200 Series Side Mount Drive Package for Heavy Load 60 Hz 90° Gearmotors
13
3200 Series Side Mount Drive Package for Heavy Load 50 Hz 90° Gearmotors
14
Heavy Load 90° Gearmotors
15
60 Hz Gearmotors
15
Return Policy
16

Dorner 3200 Series Installation, Maintenance & Parts Manual (14 pages)

Bottom Mount Drive Package for Light & Standard Load 60 Hz Gearmotors

Brand: Dorner | Category: DC Drives | Size: 1 MB

Table of Contents
1
Warnings - General Safety
2
Product Description
3
Specifications
3
Installation
5
- Required Tools
  5
- Mounting
  5
Preventive Maintenance & Adjustment
8
Service Parts
12
Return Policy
14

Dorner 3200 Series Installation, Maintenance & Parts Manual (14 pages)

Top Mount Parallel Drive Package for Standard Load 60 Hz Gearmotors

Brand: Dorner | Category: Industrial Equipment | Size: 0 MB

Dorner 3200 Series Installation, Maintenance & Parts Manual (12 pages)

Side Mount 90 Degree Drive Package for Light & Standard Load 60 Hz Gearmotors

Brand: Dorner | Category: Industrial Equipment | Size: 0 MB

Dorner 3200 Series Installation, Maintenance & Parts Manual (12 pages)

Brand: Dorner | Category: Accessories | Size: 1 MB

Dorner 3200 Series Installation, Maintenance & Parts Manual (11 pages)

Side Mount Parallel Drive Packagefor Standard Load 60 Hz Gearmotors

Brand: Dorner | Category: Industrial Equipment | Size: 0 MB

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