Dorner 3200 Series Installation, Maintenance & Parts Manual
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Dorner 3200 Series Installation, Maintenance & Parts Manual

Flat belt lpz conveyors
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3200 Series Flat Belt LPZ Conveyors
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Installation
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Preventative Maintenance & Adjustment
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Lubrication
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Installation, Maintenance
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& Parts Manual
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Transfer Tail Pulley
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Walk Through Frame - Section L2
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Summary of Contents for Dorner 3200 Series

  • Page 1: Table Of Contents

    Installation, Maintenance & Parts Manual 3200 Series Flat Belt LPZ Conveyors Table of Contents Warnings – General Safety ......

  • Page 2: Warnings - General Safety

    D Inspect packages for shipping damage. Contact carrier regarding damage. D Accessories may be shipped loose. See accessory in- structions for installation. 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.

  • Page 3: Product Description

    4 = Flat belt with V–guide tracking E = Elevating D = Declining * See Ordering and Specifications Catalog for details. Figure 2 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 4: Requiredtools

    D Mount gearmotor mounting package (see accessory instructions) D Attach guides/accessories (see page NO TAG through NO TAG of “Service Parts” section for details) Figure 3 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.

  • Page 5: Conveyors Up To 13 Ft (3962 Mm)

    Tighten screws to 60 in-lb (7 (V) inward. Nm). Figure 8 Slide belt (Q of Figure 9) over assembled conveyor sections (AA). Figure 5 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 6: Mounting Brackets

    Install roller assemblies (AJ of Figure 13) as shown. Figure 11) to conveyor with mounting screws (AB). Tighten screws (AH) to 60 in-lb (7 Nm). Figure 13 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.

  • Page 7: 8-48¨ (203-1219 Mm) Wide Flat Belt Conveyors

    For /05 woven polyester and /06 black anti-static belts, D Improperly installed bottom wipers (if installed) use a bristled brush to improve cleaning. 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 8: Conveyor Belt Replacement

    On both sides of conveyor, loosen the two tail clamp roller (AQ). bolts (U of Figure 16), and push head plate assembly (V) inward. Figure 19 Figure 16 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.

  • Page 9: Belt Removal For Conveyor With Stands And Gearmotor Mounting Package

    On tension end of the conveyor, identified by the pinion locking screw (T of Figure 22), push in head Figure 24 plate assembly (V): Loosen the pinion locking screw 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 10: Belt Installation For Conveyor Without Stands Or Gearmotor Mounting Package

    Install spring loaded return pulley (AQ of Figure 28) additional support stand under the drive motor (AT), into knuckle plate (AX). if equipped. See WARNING 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.

  • Page 11: Conveyor Belt Tensioning

    (AN) on both sides of knuckle. Tighten screws to 25 Figure 33) and turn the pinion torque screw(W) to in–lbs (3 N–m). extend head plate assembly. Figure 34 Figure 32 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 12: Conveyor Belt Tracking

    Re-tighten the head plate fastening screws (U) with (2) tail clamp screws(U of Figure 36). a 5 mm hex-key wrench to 100 in-lb (12 Nm). 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.

  • Page 13: Conveyor Angle Adjustment

    Figure 40 – Knuckle Idler Pulley Removal Loosen screws (BE of Figure 41) on both sides of knuckle. – Knuckle Return Roller Removal 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 14: A - Idler Pulley Removal

    Pull back the outer headplate (V of Figure 45) and Slide the shaft assembly (BL of Figure 48) out of the remove the inner spacer (BH). pulley (BI). Figure 45 Figure 48 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.

  • Page 15: Drive Pulley Removal

    5) Remove four (4) M5 mounting screws (BT of Figure 53) and two (2) M8 mounting screws (BU). Figure 50 Figure 53 3) Loosen tensioner (BP of Figure 51). 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...
  • Page 16 59) and remove bearing collar (CC). Repeat on drive shaft side of pulley (CB and CC of Figure 60). 56)and the short side drive guard (BY). Figure 59 Figure 56 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.

  • Page 17: C - Transfer Tail Pulley Removal

    (2) front fastening screws (BG). Figure 62 Slide the drive pulley (CE of Figure 63) out of the Figure 65 headplate on the opposite side. 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 18: Knuckle Idler Pulley Removal

    Remove hex nuts (CG of Figure 68). Figure 71 On one side of knuckle, remove screws (CL of Figure 68 Figure 72) and knuckle plate assembly (CM). 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.
  • Page 19 (AQ). Figure 74 Slide the shaft assembly (BL of Figure 48) out of the Figure 77 pulley (CN). 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 20: Bearing Replacement

    The bearings in a 3200 Series Transfer Tail Pulley – Idler Bearing Replacement can not be removed. Replace the entire pulley The bearings in a 3200 Series Idler Pulley can not be assembly when worn. removed. Replace the entire pulley assembly when worn.
  • Page 21 Notes 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 22: Service Parts

    Service Parts NOTE: For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Drive End Tail Assembly Item Part Number Description 802–135 D–Lok Bearing 300139 Shaft Cover 807–1125 Groove Pin 300885 Bearing Retainer 807–1151...

  • Page 23: Transfer Tail Assembly

    Low Head Socket Screw M8 x 16mm 3217WW 1” Idler Tail Axle Shaft WW = Conveyor width reference: 04 – 48 in 02 increments 3219WW Roller Assy Support Bar 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 24: Idler End Tail Assembly

    Hex Tension Tracking Shaft 3202WW Tail Articulation Bar WW = Conveyor width reference: 04 – 48 in 02 increments 3284WW 3” Idler Pulley 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.

  • Page 25: Knuckle Assembly

    920692M Socket Low Head Screw M6 x 12mm 3225WW Return Roller Cover WW = Conveyor width reference: 04 – 48 in 02 increments 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 26: Frame Assembly

    00600 for each Knuckle Attachment WW = Conveyor width reference: 04 – 48 in 02 increments LLLLL = Frame Length (see Bed Plate & Frame Formulas) 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.
  • Page 27 6” 6” 4” 6” 6” 6” 6” 4” 4” 72” 4” 4” 6” 6” 6” 6” 6” 6” 6” 6” 6” 4” 4” 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 28: Conveyor Configurations

    = Section length in feet from model number LLLLL = Guiding Length in inches (see pages 29 thru 33 for length formulas per section) 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.

  • Page 29: Walk Through Frame - Section L1

    38TT00–LLLLL 0400 and up 38TT15 38TT16 LLLLL = (LLLL x 12) – 02400 For TT options see “Guide Options” section on page 28 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...
  • Page 30 0601 and up 38TT15 38TT16 38TT17 38TT18 LLLLL = (LLLL x 12) – 04600 For TT options see “Guide Options” section on page 28 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.

  • Page 31: Walk Through Frame - Section L3

    38TT00–LLLLL 0400 and up 38TT17 38TT18 LLLLL = (LLLL x 12) – 02400 For TT options see “Guide Options” section on page 28 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 32: Noseover Frame - Section L2

    38TT00–LLLLL 0400 and up 38TT15 38TT16 LLLLL = (LLLL x 12) – 02400 For TT options see “Guide Options” section on page 28 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.

  • Page 33: Noseover Frame - Section L3

    38TT00–LLLLL 0400 and up 38TT17 38TT18 LLLLL = (LLLL x 12) – 02400 For TT options see “Guide Options” section on page 28 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 34: -13 Adjustable Guiding

    Socket Head Screw M6 x 12mm 202992 Aluminum Profile Guide 11’ (3353mm) 920616M Socket Head Screw M6 x 16mm 202993 Aluminum Profile Guide 12’ (3658mm) 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.

  • Page 35: Flat Belt Mounting Bracket

    Connecting Assembly without Stand Mount Item Part Number Description 240859 Intermediate Clamp Plate 240858 Frame Bar Connector 920692M Socket Head Screw M6 x 12mm 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 36: Flat Belt Connecting Assembly Without Stand Mount

    Part Number Description 802–123 Bearing 240825 Short Return Roller Guard 913–100 Dowel Pin 240827 Return Roller Clip 920693M Socket Head Screw M6 x 16mm 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.

  • Page 37: 8" (203Mm) To 48" (1219Mm) Flat Belt Return Roller

    Socket Head Screw M6 x 16mm 240827 Return Roller Clip WW = Conveyor width reference: 08 – 48 in 02 increments 2409WW Return Roller Guard 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 38: Conveyor Belt Part Number Configuration

    3 T C M WW LLLL / SSSS L* (Fill In) (Fill In) 3 _ _ M __ ____ / __ 3 _ _ M __ ____ / ____ L* 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual 851-516 Rev. A Dorner Mfg. Corp.
  • Page 39 Notes 3200 Series Flat Belt LPZ Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-516 Rev. A...

  • Page 40: Return Policy

    Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

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