Dorner 3200 Series Installation, Maintenance & Parts Manual
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Dorner 3200 Series Installation, Maintenance & Parts Manual

Top mount 90 drive package for light & standard load 60 hz gearmotors
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3200 & 5200 Series Top Mount
90° Drive Package for Light &
Standard Load 60 Hz
Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-530 Rev. E
Gearmotors
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 3200 Series

  • Page 1 3200 & 5200 Series Top Mount 90° Drive Package for Light & Standard Load 60 Hz Gearmotors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664...

  • Page 2: Table Of Contents

    Upon receipt of shipment: Dorner 5200 Series conveyors have patents pending. • Compare shipment with packing slip. Contact factory Dorner reserves the right to make changes at any time regarding discrepancies. without notice or obligation. • Inspect packages for shipping damage. Contact carrier Dorner has convenient, pre−configured kits of Key Service...

  • Page 3: Warnings - General Safety

    Climbing, sitting, walking or riding on conveyor will cause severe injury. KEEP OFF CONVEYORS. A DANGER Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. When conveyors are used in conjunction...

  • Page 4: Product Description

    L = Light Load Output Shaft Type = 90 Industrial Mount Style = Top Mount Language Code = U.S. English Product Series: 32 = 3200 Series 52 = 5200 Series Table 1: Gearmotor Specifications Light Load Gearmotor Standard Load Gearmotor...
  • Page 5 41.2 – 411.9 12.6 – 125.6 NOTE For belt speed other than those listed, contact factory for details. 3200 & 5200 Series Top Mount 90° Drive Package for Light & Standard Load 60 Hz Gearmotors 851-530 Rev. E Dorner Mfg. Corp.

  • Page 6: Installation

    M4 Socket Head Screws (4x) Cover Top Mount Assembly Drive Pulley Typical components (Figure 2) Figure 2 Figure 4 Figure 2 3200 & 5200 Series Top Mount 90° Drive Package for Light & Standard Load 60 Hz Gearmotors Dorner Mfg. Corp. 851-530 Rev. E...
  • Page 7 Tighten driven pulley taper-lock screws (Figure 9, item 1). Figure 9 Drive shaft keyway may be sharp. HANDLE WITH CARE. Figure 9 3200 & 5200 Series Top Mount 90° Drive Package for Light & Standard Load 60 Hz Gearmotors 851-530 Rev. E Dorner Mfg. Corp.
  • Page 8 (Figure 10, item 2). Tighten tensioner screw to 110 in-lb (12 Nm). Figure 10 Figure 10 Figure 11 3200 & 5200 Series Top Mount 90° Drive Package for Light & Standard Load 60 Hz Gearmotors Dorner Mfg. Corp. 851-530 Rev. E...

  • Page 9: Preventive Maintenance And Adjustment

    Install cover (Figure 11, item 1) with four (4) screws (Figure 11, item 2). Tighten screws to 35 in-lb (4 Nm). 3200 & 5200 Series Top Mount 90° Drive Package for Light & Standard Load 60 Hz Gearmotors 851-530 Rev. E Dorner Mfg. Corp.

  • Page 10: Drive Or Driven Pulley Replacement

    3. Figure 16 Complete steps 6 through 10 of “Installation” section starting on page 7. Figure 16 3200 & 5200 Series Top Mount 90° Drive Package for Light & Standard Load 60 Hz Gearmotors Dorner Mfg. Corp. 851-530 Rev. E...
  • Page 11 13. 13. Complete steps 6 through 10 of “Installation” section starting on page 7. Figure 19 3200 & 5200 Series Top Mount 90° Drive Package for Light & Standard Load 60 Hz Gearmotors 851-530 Rev. E Dorner Mfg. Corp.

  • Page 12: Motor Replacement

    2 on page 12. • For a DC variable speed motor, reverse step 3 on page 12. Figure 22 3200 & 5200 Series Top Mount 90° Drive Package for Light & Standard Load 60 Hz Gearmotors Dorner Mfg. Corp. 851-530 Rev. E...

  • Page 13: Notes

    Notes 3200 & 5200 Series Top Mount 90° Drive Package for Light & Standard Load 60 Hz Gearmotors 851-530 Rev. E Dorner Mfg. Corp.

  • Page 14: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.

  • Page 15: 90° Industrial Gearmotors

    Gear Reducer, 40:1, NEMA 56C 32M060HS Gear Reducer, 60:1, NEMA 56C 32M010HH Gear Reducer, 10:1, 140 TC 3200 & 5200 Series Top Mount 90° Drive Package for Light & Standard Load 60 Hz Gearmotors 851-530 Rev. E Dorner Mfg. Corp.

  • Page 16: Return Policy

    A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization number for reference. There will be a return charge on all new undamaged items returned for credit where Dorner was not at fault. Dorner is not responsible for return freight on such items.

This manual is also suitable for:

5200 series

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