Dorner 3200 Series Installation, Maintenance & Parts Manual
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Dorner 3200 Series Installation, Maintenance & Parts Manual

End drive flat and cleated belt conveyors
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3200 Series End Drive Flat and Cleated Belt
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Installation
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Cleated Belt and 2 - 6¨ (51 - 152 mm) Wide
Flat Belt Conveyors
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Preventative Maintenance & Adjustment
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Conveyors
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Installation, Maintenance
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Transfer Tail Pulley
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Flat Belt Connecting Assembly without
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2" (51mm) to 6" (152mm) Flat Belt Return Roller
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Summary of Contents for Dorner 3200 Series

  • Page 1: Table Of Contents

    Installation, Maintenance & Parts Manual 3200 Series End Drive Flat and Cleated Belt Conveyors Table of Contents Warnings − General Safety ......

  • Page 2: Warnings − General Safety

    D Inspect packages for shipping damage. Contact carrier regarding damage. D Accessories may be shipped loose. See accessory in- structions for installation. 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.

  • Page 3: Product Description

    Maximum Distances: K = 24¨ (610 mm) (Drive End) L = 12 ft (3658 mm) M = 36¨ (914 mm) (Idler End) Figure 2 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...

  • Page 4: Requiredtools

    D Mount gearmotor mounting package (see accessory instructions) D Attach guides/accessories (see page 24 through 32 of Figure 3 “Service Parts” section for details) 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.

  • Page 5: Conveyors Up To 13 Ft (3962 Mm)

    (W of Figure 8) or connector/mount brackets (U) inward. (WA) and screws (X) on both sides as indicated. Tighten screws to 60 in-lb (7 Nm). Figure 8 Figure 5 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...

  • Page 6: Mounting Brackets

    (Z of Figure 12), washers (AA) and nuts (AB). Mounting Brackets for Flat Belt Conveyor Tighten screws (Y & Z of Figure 12) to 60 in-lb Figure 10 (7 Nm). 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.

  • Page 7: Return Rollers

    No lubrication is required. Replace bearings if worn. D Keep service parts on hand (see “Service Parts” sec- tion for recommendations) D Keep supply of belt cleaner (part # 625619) 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...

  • Page 8: Maintaining Conveyor Belt

    Do not soak the belt. For /05 woven polyester and /06 black anti-static belts, Figure 18 use a bristled brush to improve cleaning. 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.

  • Page 9: Belt Removal For Conveyor With Stands And Gearmotor Mounting Package

    24) point in the direction of belt travel as identi- accessories from side opposite drive cover. fied by the conveyor directional label (AP). 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...

  • Page 10: Belt Installation For Conveyor With Stands And Gearmotor Mounting Package

    Install belt (AN of Figure 25) on conveyor. Lift conveyor slightly to avoid pinching belt on tempo- rary support stands. Figure 25 Figure 27 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.

  • Page 11: Conveyor Belt Tracking

    Re-tighten the head plate fastening screws (T) with (2) tail clamp screws(T of Figure 29). a 5 mm hex-key wrench to 146 in-lb (16.5 Nm). 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...

  • Page 12: Pulley Removal

    Slide the idler pulley assembly (AW of Figure 36) − Idler Pulley Removal out of the headplate on the opposite side. Temporarily support the idler pulley. Figure 33 Figure 36 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.
  • Page 13 − Top and Bottom Mount Packages b − Side Mount Packages NOTE: Bottom Mount Package shown, Top Mount Package similar. Figure 41 . Top and Bottom Mount Packages 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...
  • Page 14 2) Loosen the four (4) lock screws (BK of Figure 44). Figure 47 Remove four shaft cover screws (BP of Figure 48). Figure 44 Remove the shaft cover (BQ). 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.
  • Page 15 Slide the drive pulley (BU of Figure 53) out of the headplate on the opposite side. Figure 50 On the drive headplate, remove two (2) screws (T of Figure 53 Figure 51). 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...
  • Page 16 Slide the transfer tail pulley assembly (BV of Figure To remove additonal pulleys, repeat steps 6 through 57) out of the headplate on the opposite side. 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.

  • Page 17: Bearing Replacement

    − Idler Bearing − Drive Bearing − Transfer Tail Bearing − Idler Bearing Replacement The bearings in a 3200 Series Idler Pulley can not be removed. Replace the entire pulley assembly when worn. − Drive Bearing Removal and Replacement Figure 62 Ç...
  • Page 18 Notes 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.

  • Page 19: Service Parts

    Service Parts NOTE: For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Drive End Tail Assembly Item Part Number Description 802−135 D−Lok Bearing 300139 Shaft Cover 807−1125 Groove Pin 300885 Bearing Retainer 807−1151...

  • Page 20: Transfer Tail Assembly

    Low Head Socket Screw M8 x 16mm 3217WW 1” Idler Tail Axel Shaft 3235WW Support Bar WW = Conveyor width reference: 04 − 48 in 02 increments 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.

  • Page 21: Idler End Tail Assembly

    301196 Hex Tension Tracking Shaft 3202WW Tail Articulation Bar WW = Conveyor width reference: 04 − 48 in 02 increments 3289WW 3” Idler Pulley 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...

  • Page 22: Frame Assembly

    00425 for each Non−Tension End WW = Conveyor width reference: 04 − 48 in 02 increments LLLLL = Frame Length (see Bed Plate & Frame Formulas) 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.
  • Page 23 6” 6” 6” 4” 6” 6” 6” 6” 4” 4” 72” 4” 4” 6” 6” 6” 6” 6” 6” 6” 6” 6” 4” 4” 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...

  • Page 24: 04 3" (76Mm) Aluminum Side

    Tail Factor = 00200 (1733 − 0100) # of Sections (round up)= = 1.36 = 2 Sections 1200 (1733 x 12) − 00200 LLLLL = 10298 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.

  • Page 25: 05 1.5" (38Mm) Aluminum Side

    Tail Factor = 00200 (1733 − 0100) # of Sections (round up)= = 1.36 = 2 Sections 1200 (1733 x 12) − 00200 LLLLL = 10298 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...

  • Page 26: Low To Side Wiper

    Tail Factor = 00200 (1733 − 0100) # of Sections (round up)= = 1.36 = 2 Sections 1200 (1733 x 12) − 00200 LLLLL = 10298 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.

  • Page 27: Low To High Side

    Tail Factor = 00200 (1733 − 0100) # of Sections (round up)= = 1.36 = 2 Sections 1200 (1733 x 12) − 00200 LLLLL = 10298 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...

  • Page 28: (13Mm) Extruded Plastic

    Tail Factor = 00200 (1733 − 0100) # of Sections (round up)= = 1.36 = 2 Sections 1200 (1733 x 12) − 00200 LLLLL = 10298 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.

  • Page 29: Adjustable Guiding

    Socket Head Screw M6 x 16mm 202992 Aluminum Profile Guide 11’ (3353mm) 202993 Aluminum Profile Guide 12’ (3658mm) 202994 Aluminum Profile Guide 13’ (3962mm) 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...

  • Page 30: 5" (13Mm) Cleated Guiding

    Tail Factor = 00200 (1733 − 0100) # of Sections (round up)= = 1.36 = 2 Sections 1200 (1733 x 12) − 00200 LLLLL = 10298 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.

  • Page 31: 1" (25Mm) Cleated Guiding

    # of Sections (round up)= = 1.36 = 2 Sections Middle 381700−LLLLL 1200 Sections (1733 x 12) − 00200 LLLLL = 10298 Right Hand 381737−LLLLL 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...

  • Page 32: 2" (51Mm) Cleated Guiding

    # of Sections (round up)= = 1.36 = 2 Sections Middle 381900−LLLLL 1200 Sections (1733 x 12) − 00200 LLLLL = 10298 Right Hand 381937−LLLLL 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.

  • Page 33: Flared Side Guiding

    Button Head Screw M5 x 6mm (1219mm) 911−512 Washer Side−Flare Mounting Guide 5’ 202215 (1524mm) 920694M Cap Low−Head Screw M6 x 20mm Side−Flare Mounting Guide 6’ 202216 (1829mm) 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...

  • Page 34: Flat Belt Mounting Bracket

    240836 Cleated Mounting Assembly 920620M Socket Head Screw M6 x 20mm 300150M Drop−In Tee Bar 920692M Socket Head Screw M6 x 12mm 605279P Washer 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.

  • Page 35: Connecting Assembly Without Stand Mount

    240858 Frame Connector Bar 920620M Socket Head Screw M6 x 20mm 240837 Stand Mount Joint 920692M Socket Head Screw M6 x 12mm 605279P Washer 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...

  • Page 36: Cleated Belt Connecting Assembly Without Stand Mount

    Part Number Description 802−123 Bearing 240825 Short Return Roller Guard 913−100 Dowel Pin 240827 Return Roller Clip 920693M Socket Head Screw M6 x 16mm 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.

  • Page 37: 8" (203Mm) To 48" (1219Mm) Flat Belt Return Roller

    Part Number Description 802−123 Bearing 240825 Short Return Roller Guard 913−100 Dowel Pin 240828 Cleated Return Roller Clip 920693M Socket Head Screw M6 x 16mm 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...

  • Page 38: Conveyor Belt Part Number Configuration

    3 T C M WW LLLL / SSSS L* (Fill In) (Fill In) 3 _ _ M __ ____ / __ 3 _ _ M __ ____ / ____ L* 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual 851-512 Rev. B Dorner Mfg. Corp.
  • Page 39 Notes 3200 Series End Drive Conveyor Installation, Maintenance & Parts Manual Dorner Mfg. Corp. 851-512 Rev. B...

  • Page 40: Return Policy

    Authorization Number to reference. There will be a 15% restocking charge on all new items returned for credit where Dorner was not at fault. These will not be accepted after 60 days from original invoice date. The restocking charge covers inspection, cleaning, disassembly, and reissuing to inventory.

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