Dorner 3200 Series Installation, Maintenance & Parts Manual
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Dorner 3200 Series Installation, Maintenance & Parts Manual

End drive flat and cleated belt conveyors
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3200 Series End Drive Flat and
Cleated Belt Conveyors
Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-512 Rev. H
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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  • Page 1 3200 Series End Drive Flat and Cleated Belt Conveyors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440...

  • Page 2: Table Of Contents

    C − Transfer Tail Bearing Replacement ..... 19 Pulley Replacement ............19 Idler Pulley..............19 Drive Pulley ..............19 Transfer Tail Pulley ............ 19 Notes .................. 20 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.

  • Page 3: Introduction

    6,971,509B2, and corresponding patents and patent DO NOT operate equipment without guards. applications in other countries. Upon receipt of shipment: Dorner reserves the right to make changes at any time without notice or obligation. • Compare shipment with packing slip. Contact factory regarding discrepancies.

  • Page 4: Product Description

    2 = Flat belt with V-guide tracking and supports * See Ordering and Specifications Catalog for details. 3 = Flat belt with tracking cams 4 = Flat belt with V−guide tracking 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...
  • Page 5 * See Ordering and Specifications Catalog for details. NOTE Maximum conveyor loads based on: • Non-accumulating product • Product moving towards gearmotor • Conveyor being mounted horizontal 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.

  • Page 6: Installation

    Figure 5 No assembly is required. Install mounting brackets and return rollers. Refer to “Mounting Brackets” on page 7 and “Return Rollers” on page 8. 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 7: Mounting Brackets

    5. The zero mark for the tension indicator is when the indicator begins to turn black. Mounting Brackets for Cleated Belt Conveyor Figure 11 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.

  • Page 8: Return Rollers

    Install roller assembly as shown (Figure 17, item AJ). Tighten screws (AH) to 60 in-lb (7 Nm). Figure 17 Return Rollers for Flat Belt Conveyor Figure 13 Figure 17 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 9: Preventive Maintenance And Adjustment

    Preventive Maintenance and Adjustment Required Tools Cleaning Use Dorner Belt Cleaner. Mild soap and water may also be Standard Tools used. Do not soak the belt. For /05 woven polyester and /06 black anti-static belts, use a • Hex-key wrenches: bristled brush to improve cleaning.

  • Page 10: Belt Removal For Conveyor With Stands And Gearmotor Mounting Package

    Place temporary support stands (Figure 20, item AK) at both ends of the conveyor. Place an additional support stand under the drive motor (AL), if equipped. See WARNING. Figure 23 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 11: Belt Installation For Conveyor Without Stands Or Gearmotor Mounting Package

    “Mounting Brackets” on page 7, steps 3 through 5. Tension belt. Refer to “Conveyor Belt Tensioning” on page 12. If equipped, re-install return rollers and guiding. 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.

  • Page 12: Conveyor Belt Tensioning

    (Figure 26, item S) and turn the pinion torque screw (V) Figure 29 to extend head plate assembly. Figure 27 Figure 29 Figure 27 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 13: Non V-Guided Belts

    Belt Replacement” on page 9. Remove the desired pulley following the corresponding instructions below: • A − Idler Pulley Removal • B − Drive Pulley Removal • C − Transfer Tail Pulley Removal 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.

  • Page 14: A − Idler Pulley Removal

    Pull back the outer headplate (Figure 36, item U) and pulley (AW). remove the inner spacer (AV). Figure 39 Figure 36 Figure 39 Figure 36 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 15: B − Drive Pulley Removal

    Remove pulley, taper hub assembly Figure 40 and timing belt. Remove four (4) screws (Figure 41, item BB) and Figure 43 remove cover (BC). Figure 43 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.
  • Page 16 (Figure 46, item BL). Figure 48 Figure 46 Remove four shaft cover screws (Figure 49, item BP). Remove the shaft cover (BQ). Figure 49 Figure 46 Figure 49 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...
  • Page 17 Slide the drive pulley (Figure 54, item BU) out of the collar set screws to 52 in-lbs (6 Nm). Check after 24 hours of conveyor use. headplate on the opposite side. Figure 54 Figure 54 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.

  • Page 18: C − Transfer Tail Pulley Removal

    Remove pulleys (Figure 61, item BZ) and additional washers (CA). Figure 61 Figure 57 Figure 61 To remove additional pulleys, repeat steps 6 through 7. 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 19: Bearing Replacement

    Figure 63 Replacement C − Transfer Tail Bearing Replacement A WARNING The bearings in a 3200 Series Transfer Tail Pulley can not be removed. Replace the entire pulley assembly when worn. Pulley Replacement Idler Pulley Drive shaft keyway may be sharp. HANDLE To replace the idler pulley, reverse the “Idler Pulley...

  • Page 20: Notes

    Notes 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 21: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.

  • Page 22: Transfer Tail Assembly

    WW = Conveyor width reference: 04 − 48 in 02 increments 3219WW Support Bar Transfer Tail Roller − (Qty. = 4 for 04− 3237WW 24 Wide, 8 for 26−48 Wide) 807−1136 Washer 807−1151 Retaining Ring 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 23: Idler End Assembly

    (includes items 4 and 7) 32TT3−WW Tail Assembly (including items 1 through 4, 6, 7 and 12) WW = Conveyor width reference: 04 − 48 in 02 increments 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.

  • Page 24: Frame Assembly

    Bed Plate Rail Rail chart WW = Conveyor width reference: 04 − 48 in 02 increments LLLLL = Frame Length (see Bed Plate & Frame Formulas) 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 25: Bed Plate And Frame Formulas

    6” 6” 6” 6” 4” 6” 6” 6” 6” 4” 4” 72” 4” 4” 6” 6” 6” 6” 6” 6” 6” 6” 6” 4” 4” 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.

  • Page 26: 04 3" (76Mm) Aluminum Side

    Conveyor Length = 1733 Tail Factor = 00200 (1733 − 0100) # of Sections (round up)= = 1.36 = 2 Sections 1200 (1733 x 12) − 00200 LLLLL 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 27: 05 1.5" (38Mm) Aluminum Side

    Conveyor Length = 1733 Tail Factor = 00200 (1733 − 0100) # of Sections (round up)= = 1.36 = 2 Sections 1200 (1733 x 12) − 00200 LLLLL 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.

  • Page 28: −07 Low To Side Wiper

    Conveyor Length = 1733 Tail Factor = 00200 (1733 − 0100) # of Sections (round up)= = 1.36 = 2 Sections 1200 (1733 x 12) − 00200 LLLLL 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 29: −09 Low To High Side

    Conveyor Length = 1733 Tail Factor = 00200 (1733 − 0100) # of Sections (round up)= = 1.36 = 2 Sections 1200 (1733 x 12) − 00200 LLLLL 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.

  • Page 30: −10.5" (13Mm) Extruded Plastic

    Conveyor Length = 1733 Tail Factor = 00200 (1733 − 0100) # of Sections (round up)= = 1.36 = 2 Sections 1200 (1733 x 12) − 00200 LLLLL 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 31: −13 Adjustable Guiding

    Socket Head Screw M6 x 16 mm 202992 Aluminum Profile Guide 11’ (3353mm) 202993 Aluminum Profile Guide 12’ (3658mm) 202994 Aluminum Profile Guide 13’ (3962mm) 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.

  • Page 32: −14 Tool-Less Adjustable Guiding

    Vertical Mounting Guide Shaft LLLLL = Length in inches with 2 decimal places. 202028M Horizontal Mounting Guide Shaft Length Example: Length = 95.25" LLLLL = 09525 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 33: 5" (13Mm) Cleated Guiding

    Conveyor Length = 1733 Tail Factor = 00200 (1733 − 0100) # of Sections (round up)= = 1.36 = 2 Sections 1200 (1733 x 12) − 00200 LLLLL 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.

  • Page 34: 1" (25Mm) Cleated Guiding

    Conveyor Length = 1733 Tail Factor = 00200 (1733 − 0100) # of Sections (round up)= = 1.36 = 2 Sections 1200 (1733 x 12) − 00200 LLLLL 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 35: 2" (51Mm) Cleated Guiding

    Tail Factor = 00200 (1733 − 0100) # of Sections (round up)= = 1.36 = 2 Sections 1200 (1733 x 12) − 00200 LLLLL Figure 64 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.

  • Page 36: Flared Side Guiding

    Button Head Screw M5 x 6 mm 202215 Side−Flare Mounting Guide 5’ 911−512 Washer (1524mm) 950620M Low Head Cap Screw M6 x 20 mm 202216 Side−Flare Mounting Guide 6’ (1829mm) 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 37: Flat Belt Mounting Brackets

    Cleated Mounting Assembly 920620M Socket Head Screw M6 x 20 mm 300150M Drop−In Tee Bar 950612M Low Head Cap Screw M6 x 12 mm 605279P Washer 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.

  • Page 38: Connecting Assembly Without Stand Mount

    Frame Connector Bar 920620M Socket Head Screw M6 x 20 mm 240831 Stand Mount Joint 950612M Low Head Cap Screw M6 x 12 mm 605279P Washer 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 39: Cleated Belt Connecting Assembly With Stand Mount

    Roller Assembly (Includes Items 1, 3 240827 Return Roller Clip and 4) 802−027 Bearing 240830 4” (102mm) to 6” (152mm) Flat Belt 913−100 Dowel Pin Return Roller Assy 3200 Series End Drive Flat and Cleated Belt Conveyors 851-512 Rev. H Dorner Mfg. Corp.

  • Page 40: 8" (203Mm) To 48" (1219Mm) Flat Belt Return Roller

    240840 Roller Assembly (Includes Items 1, 3 240828 Cleated Return Roller Clip and 4) 802−027 Bearing 240832 Cleated Belt Return Roller Assembly 913−100 Dowel Pin 3200 Series End Drive Flat and Cleated Belt Conveyors Dorner Mfg. Corp. 851-512 Rev. H...

  • Page 41: Conveyor Belt Part Number Configuration

    Figure 65 Cleated Belt Part Number Configuration Flat Belt Part Number Configuration Refer to Dorner patent plate (Figure 65). From the model Refer to Dorner patent plate (Figure 65). From the model number determine, cleated belt (“T”), width (“WW”), length number, determine tail type (“T”), width (“WW”), length...

  • Page 42: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

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