Boulevard DVLL41FP92N-1 Installation Instructions And Owner's Manual
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Boulevard DVLL41FP92N-1 Installation Instructions And Owner's Manual

Luxury direct vent gas fireplace heater
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Direct Vent Zero Clearance
Gas Fireplace Heater
WARNING
NEVER
WARNING: If the information in these instructions
are not followed exactly, a fire or explosion may
result causing property damage, personal injury or
loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas sup-
plier.

INSTALLATION INSTRUCTIONS

WILL
HOT GLASS
CAUSE BURNS.
GLASS
DO NOT TOUCH
UNTIL COOLED.
ALLOW CHILDREN
TO TOUCH GLASS.
AND
OWNER'S MANUAL
LUXURY DIRECT VENT
GAS FIREPLACE HEATER
MODEL SERIES
MULTI-FUNCTIONAL REMOTE SERIES
CONTEMPORARY
DVLL41FP92N-1
DVLL41FP92P-1
TRADITIONAL
DVTL41FP90N-1
DVTL41FP90P-1
GAS-FIRED
UL FILE NO. MH30033
Installer:
Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING: If not installed, operated and maintained
in accordance with the manufacturer's instructions,
this product could expose you to substances in fuel
or from fuel combustion which can cause death or
serious illness.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA only)
or mobile home, where not prohibited by state or local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified
kit is used.
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  • Page 1: Installation Instructions

    INSTALLATION INSTRUCTIONS OWNER’S MANUAL Direct Vent Zero Clearance LUXURY DIRECT VENT Gas Fireplace Heater GAS FIREPLACE HEATER MODEL SERIES MULTI-FUNCTIONAL REMOTE SERIES CONTEMPORARY DVLL41FP92N-1 DVLL41FP92P-1 TRADITIONAL DVTL41FP90N-1 DVTL41FP90P-1 GAS-FIRED WARNING UL FILE NO. MH30033 WILL HOT GLASS CAUSE BURNS. Installer: Leave this manual with the appliance.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Important Safety Information ....................3 Safety Information for Users of LP Gas ................4 Requirements for Massachusetts ..................5 Introduction ........................6 Specifications ........................7 Fireplace Dimensions ......................7 Clearances ......................... 8 Locating Fireplace ......................9 Gas Supply ........................

  • Page 3: Important Safety Information

    IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED • If this appliance is installed directly on carpeting, • Adequate accessibility clearances for servicing and tile or other combustible material other than wood proper operation.

  • Page 4: Safety Information For Users Of Lp Gas

    SAFETY INFORMATION FOR USERS OF LP GAS Propane (LP-Gas) is a flammable gas which can cause fires with the members of your household. Someday when there and explosions. In its natural state, propane is odorless and may not be a minute to lose, everyone’s safety will depend colorless.

  • Page 5: Requirements For Massachusetts

    REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed SIGNAGE. A metal or plastic identification plate shall be in every dwelling, building or structure used in whole or in part for permanently mounted to the exterior of the building at a residential purposes, including those owned or operated by the minimum height of eight (8) feet above grade directly in line Commonwealth and where the side wall exhaust vent termination...

  • Page 6: Introduction

    INTRODUCTION Instructions to Installer High Altitude 1. Installer must leave instruction manual with owner after When installing this unit at an elevation above 2000 feet (in the installation. United States) it may be necessary to decrease the input rating by 2.

  • Page 7: Specifications

    SPECIFICATIONS DVLL NAT DVLL LP DVTL NAT DVTL LP Input Btu/hr Maximum 34,500 31,500 34,500 31,500 Btu/hr Minimum 18,000 20,500 17,000 16,700 KWH (Maximum) 10.1 10.1 (Minimum) Orifice #31, P209 #51, P210 3.10mm, P296 #51, P210 Min. Rate Screw Air Shutter Opening - Front 9/16 in.

  • Page 8: Clearances

    CLEARANCES Mantel Chart Clearance to Combustibles - Shown in inches (metric) Back 1-1/4 (32mm) 20” (508) Side 3-1/8 (79mm) Floor 0 (0mm) 19” (482) Top Stand-off 12 (305mm) 20 ½” (521) 18” (457) 17” (431) 19 ½” (495) 16” (406) 18 ½”...

  • Page 9: Locating Fireplace

    LOCATING FIREPLACE Note: Island and Room Divider installation is possible as long as the horizontal portion of the vent system does not exceed 20 feet (609.6cm) with a minimum vertical run of 8 feet (243.8cm). See details in Venting Section. See Figure 6. CABINET INSTALLATION CORNER INSTALLATION...

  • Page 10: Gas Supply

    GAS SUPPLY The gas pipeline can be brought in through the left side of the Installing a New Main Gas Cock appliance. Consult the current National Fuel Gas Code, ANSI Z223.1 Each appliance should have its own manual gas cock. CAN/CGA-B149 (.1 or .2) installation code.

  • Page 11: Installation

    INSTALLATION Vent Pipe Clearance Note: Maintain one inch (1 in.) of clearance around vertical vent pipe. See Figure 9. For horizontal vent, maintain a minimum 1 in. clearance to the bottom and sides of the vent, and 3 in. clearance TOP OF VENT PIPE to combustibles above the vent pipe.
  • Page 12 INSTALLATION Framing and Finishing Flush Mount Mantel Installation The fireplace must extend 3/4 in. (19mm) beyond finished NOTE: You must use the standoffs that are supplied with the wall surface when using a flush mount mantel. Refer to Figure fireplace. The standoffs are shipped in a flat-state on top 12 to locate nailing flanges on fireplace sides.

  • Page 13: Installation

    INSTALLATION Framing Flush Wall Installation Fireplace framing can be built before or after the fireplace is set in place. Framing should be positioned to accommodate wall covering and fireplace facing material. The fireplace framing should be constructed of 2 x 4 lumber or heavier. The framing HEADER: A DOUBLE HEADER headers may rest on the fireplace standoffs.

  • Page 14: Venting

    VENTING FIREPLACE Vertical, 90° Elbow To Attention: Cold climate installation recommendation: Horizontal Out The Wall When installing this unit against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Vent Runs In planning the installation for the fireplace, it is necessary to install certain components before the appliance is completely positioned and installed.
  • Page 15 VENTING FIREPLACE Maximum Horizontal Run For A Minimum Vertical Rise Corner Installation Vertical, 90° Elbow To Horizontal Out The Wall 20” (50.8 cm) MAXIMUM ► 24” (609.6mm) ► MINIMUM VENT ▼ PIPE LENGTH VENT CAP THIMBLE WALL FIRESTOP NOTE: YOU MUST USE A 2’ (609.6mm) VERTICAL VENT PIPE AS YOUR FIRST SECTION BEFORE INSTALLING THE ELBOW.
  • Page 16 VENTING FIREPLACE To Use the Vent Graph EXAMPLE A: 1. Determine the height of the center of the horizontal vent pipe. If the vertical dimension from the top of the unit is 35 ft. (10.67 m), the Using this dimension on the Sidewall Vent Graph, locate the horizontal run to the outer wall flange must not exceed 5 ft (1.52 m).
  • Page 17 VENTING FIREPLACE Below Grade Installation Example Of Possible Venting System Using One 90° Elbow When it is not possible to meet the required vent terminal clearances 8 ft. (2.44 m) is listed as minimum vertical vent run with 20 ft. of 12 in.
  • Page 18 VENTING FIREPLACE Example Of Possible Venting System Using Two (2) 90° Elbows Examples of possible venting systems using two (2) 90° elbows. V is listed as minimum vertical dimensions and H1 + H2 is listed as total of maximum horizontal dimensions. The maximum vertical and horizontal distances for two (2) 90°...
  • Page 19 VENTING FIREPLACE CENTER OF ELBOW VENT CAP CENTER OF FRAMING (MINIMUM VENT) ▲ 9” (229mm) MINIMUM TO SIDE WALL ▼ Figure 27 Figure 26 MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW OFF TOP OF FIREPLACE Positioning the Fireplace FIREPLACE HARD ELBOW DIMENSIONS...

  • Page 20: Examples - Top Vent Run

    EXAMPLES - TOP VENT RUN ◄ ” ► 24” MINIMUM CLEARANCE TO COMBUSTIBLES ▲ ► ► ◄ ◄ ◄ ► ▲ ◄ ► ▼ ▼ If total horizontal needs to be 8' (2.44 m), then the minimum If total horizontal needs to be 10' (3.05 m), then the minimum required vertical is 5' (1.52 m).

  • Page 21: Examples - Top Vent Run

    EXAMPLES - TOP VENT RUN ► ◄ ► ◄ ▲ ▼ If total vertical is to be 9' (2.74 m), then the maximum allowed horizontal run can be 20' (6.10 m). H=20' H=6.10 m From the graph the allowed vertical is 20' (6.10 m). Figure 30 29843-2-0612 Page 21...

  • Page 22: Termination Clearances

    TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. Figure 31 Vertical Sidewall Installations Important! Minimum clearance between vent pipes and combustible materials is three (3 in.) (76mm) on top, and (1 in.) (25mm) on bottom and sides. Important! When vent termination exits through foundation less than 20 in.

  • Page 23: Vent Clearances

    VENT CLEARANCES AREA WHERE TERMINAL IS NOT PERMITTED VENT TERMINAL AIR SUPPLY INLET Figure 32 *Clearance above grade, veranda, porch, deck or balcony clearance to non-mechanical air supply inlet to building or [*12 inches (30cm) minimum] the combustion air inlet to any other appliance [*12 inches (30cm) minimum for appliances ≤...

  • Page 24: Vent System Identification

    VENT SYSTEM IDENTIFICATION Installing Vent Components Begin the vent system installation by installing the first Duravent component to the starting collar, 24 inch (60.10 cm) minimum straight pipe on the top of the appliance, then the remaining pipe length and the horizontal or vertical termination kit. NOTE: All outer connection joints must be sealed with aluminum tape, screws or silicone sealant rated above 300°F/149°C.

  • Page 25: Venting Framing And Finishing

    VENTING FRAMING AND FINISHING Installing Support Brackets A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above flue pipe and elbows and 1 inch clearance on both sides and bottom of the flue pipe to combustibles on all horizontal pipe sections and elbows.
  • Page 26 VENTING FRAMING AND FINISHING If the area above the ceiling is NOT an attic, position and secure NAILS, 4 REQUIRED the ceiling firestop on the ceiling side of the previously cut and CEILING FIRESTOP framed hole. See Figure 37. If the area above the ceiling is an attic, position and secure the firestop on top of the previously framed hole.

  • Page 27: Horizontal Termination

    HORIZONTAL TERMINATION NOTE: Termination cap should pass through the wall firestop from the exterior of the building. Adjust the termination cap to its final exterior position on the building. Warning: Termination cap must be positioned so that arrow is pointing up. Attach the termination cap with the four wood screws provided.

  • Page 28: Vertical Termination

    VERTICAL TERMINATION Locate and mark the center point of the venting pipe. Using a nail on the underside of the roof and drive this nail through this center point. Make the outline of the roof hole around this center point. NOTE: Size of the roof hole dimensions depend on the pitch of the roof.

  • Page 29: Vertical Termination

    VERTICAL TERMINATION Installing the Vent System in a Chase Vertical Through the Roof Applications A chase is a vertical box-like structure built to enclose the gas Your Gas Fireplace has been approved for: appliance and/or its vent system. Vertical vent runs on the outside of a) Vertical installations up to 40 ft.

  • Page 30: Finishing The Wall

    FINISHING THE WALL Finishing The Wall For DF414BL DF41W Series & Finishing The Wall for DF414BL, DF41W Series, & DF41EHPBL DF41EHPBL Decorative Front Decorative Front With Finishing Materials Greater Than 1 in. A minimum of 5/8 in. (15.8mm) is required from the bottom of the (25.4mm) Thick fireplace to the top of the hearth extension material.
  • Page 31 FINISHING THE WALL Finishing The Wall for DF412BL Decorative Front With Inside Fit The inside fit front allows for finishing over the face of the fireplace and right up to the removable front. After installing the fireplace, install the front kit. Locate the side stone stops, loosen the four front screws a few turns - do not remove them.

  • Page 32: Dvtl Log Placement

    DVTL LOG PLACEMENT Before you begin: If you are installing logs into the DVTL36 Model then this fireplace is supplied with a set of 8 ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers.

  • Page 33: Dvll Glass Media Installation

    DVLL GLASS MEDIA INSTALLATION Installation of the glass media is critical to safe and clean op- Remove the front and the glass frame assembly. eration of the fireplace. Place the long thin glass piece (glass media retainer) into the groove in front of the media tray in the firebox opening. This WARNING will keep the glass beads from falling out.

  • Page 34: Lighting Instructions

    LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition •...

  • Page 35: Operating Instructions

    OPERATING INSTRUCTIONS RF VALVE OPERATION SPECIAL FEATURES ON THE CONTROL MODULE (AF-4044 Electronic Gas Valve system only) The Control Module has two special pilot mode features built into the system. NOTE: THE FIREPLACE WILL ONLY OPERATE WITH THE CONTINUOUS PILOT FEATURE: This allows the user to change HAND HELD REMOTE TRANSMITTER.

  • Page 36: Maintenance Instructions

    OPERATING INSTRUCTIONS REMOTE CONTROL FEATURE: The Control Module has a built POWER SUPPLY SYSTEM in remote control receiver which allows the user to program the The Gas Control system is powered by a standard 110 volt AC hand held remote transmitter. through a 6.0 volt DC adaptor.
  • Page 37 MAINTENANCE INSTRUCTIONS TROUBLESHOOTING OPTIONAL GAS CONVERSION KITS IMPORTANT: All service and trouble-shooting procedures should Please contact your dealer or distributor for the proper Conversion be performed by an experienced qualified service technician. kit for these fireplace models. Conversion kits will include com- If the pilot will not stay lit: plete instructions, minimum rate screw, plus the pilot and main burner orifice for the gas type required.
  • Page 38 MAINTENANCE AND SERVICE Please Note It is normal for appliances fabricated of steel to give off WARNING: Do not use abrasive cleaners on glass. Do not some expansion and/or contraction noise during the start attempt to clean glass when glass is hot. up or cool down cycle.

  • Page 39: Accessories

    ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623. DECORATIVE ACCESSORIES DF412BL 2"...

  • Page 40: Optional Decorative Glass Panels (Dvll Only)

    OPTIONAL DECORATIVE GLASS PANELS (DVLL ONLY) NOTE: INSTALL GLASS PANELS BEFORE INSTALLING THE GLASS MEDIA BEADS. PLACING THE OPTIONAL DECORATIVE GLASS PANELS INTO THE DVLL41 FIREPLACE: Remove front glass and door. Be sure there are no glass Slide the large glass panels down through the small tabs and media beads on the media tray.

  • Page 41: Master Parts Distributor List

    Please note: Master Parts Distributors are independent businesses that stock the most commonly ordered Original Equipment repair parts for Heaters, Grills, and Fireplaces manufactured by Empire Comfort Systems Inc. Dey Distributing 1401 Willow Lake Boulevard Vadnais Heights, MN 55101 Phone: 651-490-9191 Toll Free: 800-397-1339 Website: www.deydistributing.com...

  • Page 42: Dvll Parts List

    DVLL PARTS LIST Index Part Description Number 28452 Standoff Support 28454 Standoff Support 28453 Upper Standoff (Qty. 2) 28482 Porcelain Firebox Liner - Left 28481 Porcelain Firebox Liner - Back 28483 Porcelain Firebox Liner - Right 28465 Support Bracket (Qty. 2) 28428 Vertical Vent Baffle (Qty.

  • Page 43: Dvll Exploded View

    DVLL EXPLODED VIEW Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death. 29843-2-0612 Page 43...

  • Page 44: Dvtl Parts List

    DVTL PARTS LIST Index Part Index Part Description Description Number Number 28452 Top Standoff Support 28431 Flue Baffle 28454 Top Standoff Support P296 Orifice, Nat 28453 Top Standoff (Qty. 2) P210 Orifice, LP 28498 Pilot Shield 29749 Log Set R3492 Three-prong receptacle (Qty.

  • Page 45: Dvtl Exploded View

    DVTL EXPLODED VIEW Use Only Manufacturer’s Replacement Parts. Use of Any Other Parts Could Cause Injury Or Death. 29843-2-0612 Page 45...

  • Page 46: Junction Box Wiring Installation Instructions

    JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION, MAKE SURE THAT MAIN POWER SUP- PLY IS DISCONNECTED. THE APPLIANCE, WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA 70 (LATEST EDITION).

  • Page 47: Quick Reference Guide

    Empire Comfort Systems Web Site www.empirecomfort.com EMPIRE EMPIRE 918 Freeburg Avenue Belleville, Illinois 62220-2623 Comfort Systems Direct Vent Zero Clearance Gas Fireplace Heater INTERMITTENT PILOT: MODERN - DVLLFP92(N,P)-1 TRADITIONAL - DVTL41FP90(N,P)-1 GAS-FIRED CLEARANCES TO COMBUSTIBLES 20” (508) 19” (482) IN THIS AREA 18”...
  • Page 48 Empire Comfort Systems Web Site www.empirecomfort.com EMPIRE EMPIRE 918 Freeburg Avenue Belleville, Illinois 62220-2623 Comfort Systems Direct Vent Zero Clearance Gas Fireplace Heater INTERMITTENT PILOT: MODERN - DVLLFP92(N,P)-1 TRADITIONAL - DVTL41FP90(N,P)-1 GAS-FIRED DIMENSIONS FIREBOX DIMENSIONS in inches (metric) ◄ ► DVLL(DVTL) ▲...

  • Page 49: Warranty

    Hearth products must be installed by a qualified technician and must be maintained and oper- ated safely, in accordance with the instructions in the owner’s manual. Empire will not warranty any Château, Boulevard, or Mantis fireplace that is not installed by the selling dealer or that dealer’s direct contract agents. This warranty applies to the original purchaser only and is not transferable.

  • Page 50: Appliance Service History

    APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes Page 50 29843-2-0612...
  • Page 51 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes 29843-2-0612 Page 51...
  • Page 52 Empire Comfort Systems Inc. EMPIRE EMPIRE 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. Comfort Systems www.empirecomfort.com Page 52 29843-2-0612...

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