Related Manuals for COMAC CS700 B 2021
Summary of Contents for COMAC CS700 B 2021
- Page 1 PROFESSIONAL SWEEPING MACHINES USE AND MAINTENANCE MANUAL ORIGINAL INSTRUCTION DOC. 10108587 - Ver. AA - 09-2021...
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Page 3: Table Of Contents
REGULATING THE MOVEMENT SPEED (battery-powered versions) ..............27 WORKING HEADLIGHTS ............................27 EMERGENCY BUTTON ............................27 ALARM SCREEN (battery-powered versions) ....................... 28 COMAC FLEET CARE FUNCTION (CFC versions) ....................28 INSERTING THE TAG (versions with CFC system) ....................28 AT THE END OF THE WORK .....................28... - Page 4 RECOMMENDED ROUTINE MAINTENANCE ................29 EMPTYING THE DEBRIS HOPPER ........................30 CLEANING THE VACUUM FILTER ........................32 CLEANING THE CENTRAL BRUSH ........................33 CLEANING THE SIDE BRUSH ..........................33 CHECKING THE OIL LEVEL IN THE ENDOTHERMIC ENGINE (versions with endothermic engine) ....33 CHECKING THE OIL LEVEL IN THE HYDRAULIC SYSTEM (versions with endothermic engine) ......
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Page 5: Location Of The Main Machine Components
LOCATION OF THE MAIN MACHINE COMPONENTS... -
Page 6: Symbols And Labels Used On The Machine
The machine's main components are the following: 23. Machine main switch. 24. Debris hopper rotation joystick (automatic version). 1. Blinking light. 25. Horn button (version with endothermic engine). 2. Steering wheel. 26. Engine rpm control lever (version with endothermic engine). 3. - Page 7 Symbol for debris hopper movement to dumping position (automatic version): Used on the control panel to indicate in which direction the debris hopper joystick should be moved to raise the hopper to its dumping position. Symbol for debris hopper movement to work position (automatic version): Used on the control panel to indicate in which direction the debris hopper joystick should be moved to lower the hopper to its work position.
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Page 8: Symbols On The Control Panel (Version With Endothermic Engine)
SYMBOLS ON THE CONTROL PANEL (VERSION WITH ENDOTHERMIC ENGINE) Main switch symbol: Used on the control panel to indicate in which direction to turn the key to activate or deactivate the machine's general switch. Open book caution symbol: Used on the control panel to tell the operator to read the manual before using the machine. Symbol for parking brake activation: Used on the control panel, for the indicator light showing when the parking brake is engaged. -
Page 9: Labels On The Machine
Symbol for debris hopper rotation to work position (automatic version): Used on the control panel to indicate in which direction the debris hopper joystick should be moved to rotate the hopper to its work position. Endothermic engine starter control symbol: Used on the control panel to indicate the control knob for the endothermic engine starter. - Page 10 Label indicating that flammable/explosive dusts and/or liquids must not be vacuumed: Located near the steering column, to indicate that it is forbidden to vacuum flammable or explosive dusts or liquids with the machine. Label indicating the need to read the Use and Maintenance Manual: Applied in the vicinity of the steering column in order to remind the operator to read the user and maintenance manual before using the machine.
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Page 11: General Description
Label for horn activation plus endothermic engine speed regulation (versions with endothermic engine): Located on the steering column to indicate the horn activation button. Also shows how to move the lever to regulate the engine speed. Label for headlight activation (versions with endothermic engine): Located on the steering column to indicate the headlight activation switch (bring it to the upper position to activate the headlights in position mode;... - Page 12 Information symbol: Indicates additional information for the operator, to improve the use of the device. Warning symbol: Carefully read the sections preceded by this symbol meticulously following the instructions indicated for the safety of the operator and the device. Danger symbol (corrosive substances): The operator should always wear protective gloves to avoid the risk of serious injury to the hands caused by corrosive substances.
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Page 13: Purpose And Content Of The Manual
The operators and qualified technicians must carefully read the instructions in this manual before carrying out any operations on the machine. If in doubt about the correct interpretation of instructions, contact your nearest Comac Customer Service Centre for clarification. TARGET GROUP This manual is written both for operators and for qualified machine maintenance technicians. -
Page 14: Serial Number Plate
SERIAL NUMBER PLATE The serial number plate is located at the rear of the steering column, and indicates the machine's general characteristics, including its serial number. The serial number is a very important piece of information and should always be provided together with any request for assistance or when purchasing spare parts. -
Page 15: Preparation Of Machine
PREPARATION OF MACHINE HANDLING THE PACKAGED MACHINE Gross weight of machine with packaging is: • 290kg for CS700 B 2021 • 350kg for CS700 H 2021 • 375kg for CS800 B 2021 • 430kg for CS800 H 2021 The external dimensions of the package are: width 120cm; length 166cm and height 145cm. -
Page 16: How To Unpack The Machine
HOW TO UNPACK THE MACHINE The machine is shipped in specific packaging. To remove it, proceed as follows: 1. Place the lower part of the outer packaging in contact with the floor. N.B.: use the pictograms printed on the box as a reference. 2. -
Page 17: Type Of Battery To Be Used (Battery-Powered Versions)
ATTENTION: the following operations must be carried out by qualified personnel. An incorrect work sequence may lead to machine malfunctioning. 13. For battery-powered versions, disconnect the battery connector from the electrical system connector. 14. For versions with an endothermic engine, bring the fuel valve lever to the OFF position (refer to the STOPPING THE ENGINE paragraph in the endothermic engine use and maintenance manual, supplied with the machine). -
Page 18: Connecting The Batteries To The Machine's Electrical System (Battery-Powered Versions)
CONNECTING THE BATTERIES TO THE MACHINE'S ELECTRICAL SYSTEM (battery-powered versions) The batteries should be connected so as to obtain a total voltage of 24V. ATTENTION: it is recommended that all installation and maintenance operations be carried out by expert personnel, trained at the specialised assistance centre. WARNING: to prevent an accidental short circuit use insulated tools to connect the batteries, and do not place or drop metal objects on the battery. -
Page 19: Type Of Fuel To Be Used (Versions With Endothermic Engine)
N.B.: the battery charger power cable is delivered inside the bag containing this instruction booklet. WARNING: keep the tailgate open throughout the battery recharging cycle, to allow gas fumes to escape. • When the recharge cycle is complete, disconnect the battery charger cable from the mains. •... -
Page 20: Preparing To Work
PREPARING TO WORK Before beginning to work, it is necessary to: 1. Carry out the steps to ensure the machine is in a safe condition (read “MACHINE SAFETY” on page 15). 2. Make sure the debris hopper is empty. If it isn't, empty it (refer to “EMPTYING THE DEBRIS HOPPER” on page 30. 3. -
Page 21: Starting Work (Battery-Powered Versions)
STARTING WORK (battery-powered versions) To start working, proceed as follows: 1. Carry out all the checks listed in the section “PREPARING TO WORK” on page 20. 2. Sit on the driver’s seat. 3. Check the parking brake is engaged by pressing the service brake pedal (1) (Fig.1) and rotating the lever (2) anti-clockwise (Fig.2). 4. - Page 22 N.B.: the control board only activates the suction motor and the gearmotors of the central brush and side brush(es) when the drive pedal has been pressed. N.B.: in the first few metres, adjust the working speed according to the amount of waste and debris to be collected. N.B.: to adjust the forward speed, refer to the “REGULATING THE MOVEMENT SPEED (battery-powered versions)”...
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Page 23: Starting Work (Versions With Endothermic Engine)
STARTING WORK (versions with endothermic engine) WARNING: for your own safety, do not switch the engine on in a closed place as the exhaust gases contain carbon monoxide which is poisonous; it can quickly saturate a closed area and cause ailments or even be lethal. WARNING: a person who breathes in carbon monoxide may lose consciousness or even suffer lethal consequences. - Page 24 N.B.: as soon as the parking brake is disengaged, the relative indicator light (6) on the control panel will turn off (Fig.8). 7. The procedure for a brushing operation with the aid of the vacuum is explained below. 8. Activate the suction motor by moving the knob (7) on the control panel downwards (Fig.9). 9.
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Page 25: Additional Functions
ADDITIONAL FUNCTIONS 00000:00... -
Page 26: Hour Meter
HOUR METER For battery-powered versions, the instrument panel has a control display (1) (Fig.1); the third screen after machine switch-on shows the machine operating hours in the central part. The first row shows the total machine usage time (2), and the second row the partial usage time (3) (Fig.2). N.B.: The numbers followed by the letter “h”... -
Page 27: Parking Brake
PARKING BRAKE The machine is equipped with a mechanical parking brake, located on the front wheel. To engage the parking brake under normal conditions, simply press the service brake pedal (9) (Fig.11) and shift the parking brake control lever (10) to the left (Fig.12). N.B. -
Page 28: Alarm Screen (Battery-Powered Versions)
COMAC FLEET CARE FUNCTION (CFC versions) Upon request, the machine can be equipped with the Comac Fleet Care function for the automatic management of the whole fleet of machines used. This system allows the remote control of the condition of the machines, if and where each machine is being used and by whom, and whether maintenance is needed (allowing prompt intervention to avoid the need for extraordinary maintenance). -
Page 29: Recommended Routine Maintenance
5. Follow all the procedures listed under the "DAILY" column in the “RECOMMENDED ROUTINE MAINTENANCE” on page 29. 6. Once the maintenance work is finished take the machine to the designated storage place. ATTENTION: Park the machine in an enclosed place, on a flat surface; near the machine there must be no objects that could either damage it, or be damaged through contact with it. -
Page 30: Emptying The Debris Hopper
EMPTYING THE DEBRIS HOPPER To empty the debris hopper (manual version), proceed as follows: 1. Stand at the back of the machine. 2. Release the retainer (1) (Fig.1). 3. Remove the debris hopper from the machine frame (Fig.2). 4. Take the hopper to the designated waste disposal area. WARNING: the place designated for this operation must comply with current regulations concerning safety at work and current environmental protection regulations. - Page 31 4. For versions with an endothermic engine, bring the fuel valve lever to the ON position (refer to the STARTING THE ENGINE paragraph in the endothermic engine use and maintenance manual, supplied with the machine). 5. Rotate the seat hood to its work position, remembering to disengage the rotation retainer beforehand. 6.
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Page 32: Cleaning The Vacuum Filter
N.B.: in versions with an endothermic engine, the red indicator light (10) on the control panel will light up as soon as the parking brake is engaged (Fig.14). 19. Push the knob (13) on the control panel upwards (Fig.18) to begin rotating the debris hopper so that the waste is discharged into the shuttle. ATTENTION: bear in mind that the debris hopper rotates towards the front of the machine to discharge the waste inside it. -
Page 33: Cleaning The Central Brush
CLEANING THE CENTRAL BRUSH A central brush that is kept clean and in good condition is a guarantee for better machine efficiency. 1. Go to the right-hand side of the machine and remove the RH side carter (18) after loosening the wing nuts (19) (Fig.25). 2. -
Page 34: Extraordinary Maintenance Work
EXTRAORDINARY MAINTENANCE WORK Before carrying out any extraordinary maintenance operations, proceed as follows: 1. Take the machine to the maintenance area. WARNING: the place designated for this operation must comply with current regulations concerning safety at work and current environmental protection regulations. 2. -
Page 35: Replacing The Batteries (Battery-Powered Versions)
REPLACING THE BATTERIES (battery-powered versions) To replace the machine batteries, proceed as follows: WARNING: to prevent an accidental short circuit use insulated tools to connect the batteries, and do not place or drop metal objects on the battery. Remove rings, watches and any clothing with metal parts that may come into contact with the battery terminals. 1. -
Page 36: Replacing The Oil In The Endothermic Engine (Versions With Endothermic Engine)
ATTENTION: the positive cable is the red one; the positive pole of the battery has the “+” printed on it. 5. Take the battery out of the machine. N.B.: you are advised to only lift and move the batteries with lifting and transportation means suitable for the specific weight and size Insert the new battery in the machine. -
Page 37: Adjusting Side Brush
ADJUSTING SIDE BRUSH If the side brush does not channel the dirt effectively towards the debris hopper, adjust its height in relation to the ground. Proceed as follows: 1. Go to the right-hand side of the machine and remove the RH side carter (1) after loosening the wing nuts (2) (Fig.1). 2. -
Page 38: Troubleshooting
The main switch is set to “0”. the machine. After the machine switch-on procedure, an alarm has Contact your nearest COMAC service centre. appeared on the control display. In the case of battery-powered versions, the batteries are not correctly connected together. - Page 39 PROBLEM POSSIBLE CAUSE SOLUTION In the case of battery-powered versions, the battery Run a complete recharge cycle - refer to “RECHARGING THE MACHINE charge level may be insufficient for the task to be carried THE BATTERIES (battery-powered versions)” on page HAS A VERY out.
- Page 40 Empty the hopper. Refer to “EMPTYING THE DEBRIS The debris hopper is too full. HOPPER” on page 30. Contact your nearest COMAC service centre if they need Dust seal flaps no longer in good condition. to be replaced. Disassemble the central brush, then reposition it The central brush is not correctly inserted in the machine.
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Page 41: Ec Declaration Of Conformity
Via Maestri del Lavoro, 13 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products SWEEPING MACHINES mod. CS700 B 2021 - CS800 B 2021 comply with the requirements of the following Directives: • 2006/42/EC: Machinery Directive. - Page 42 The undersigned manufacturer: COMAC S.p.A. Via Maestri del Lavoro, 13 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products SWEEPING MACHINES mod. CS700 B CB 2021 - CS800 B CB 2021 comply with the requirements of the following Directives: •...
- Page 43 The undersigned manufacturer: COMAC S.p.A. Via Maestri del Lavoro, 13 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products SWEEPING MACHINES mod. CS700 H 2021 - CS800 H 2021 comply with the requirements of the following Directives: •...
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Page 44: Ukca Declaration Of Conformity
Via Maestri del Lavoro, 13 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products SWEEPING MACHINES mod. CS700 B 2021 - CS800 B 2021 comply with the requirements of the following Directives: • Supply of Machinery (Safety) Regulations 2008. - Page 45 The undersigned manufacturer: COMAC S.p.A. Via Maestri del Lavoro, 13 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products SWEEPING MACHINES mod. CS700 B CB 2021 - CS800 B CB 2021 comply with the requirements of the following Directives: •...
- Page 46 The undersigned manufacturer: COMAC S.p.A. Via Maestri del Lavoro, 13 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products SWEEPING MACHINES mod. CS700 H 2021 - CS800 H 2021 comply with the requirements of the following Directives: •...
- Page 48 COMAC S.p.A. Via Maestri del Lavoro, 13 - 37059 Santa Maria di Zevio - Verona - ITALY Tel. 045 8774222 - Fax 045 8750303 - www.comac.it - com@comac.it...
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