Related Manuals for COMAC MEDIA 65BT-75BT-60SBT
Summary of Contents for COMAC MEDIA 65BT-75BT-60SBT
- Page 1 USE AND MAINTENANCE MANUAL MEDIA 65BT-75BT-60SBT ED. 06-2011 ORIGINAL INSTRUCTIONS Doc. 10019988 AC Version...
- Page 2 The descriptions contained in this document are not binding. The company therefore reserves the right to make any modifications at any time to elements, details, or accessory supply, as considered necessary for reasons of improvement or manufacturing/commercial requirements. The reproduction, even partial, of the text and drawings contained in this document is prohibited by law.
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Page 3: Table Of Contents
CONTENTS ON CONSIGNMENT OF THE MACHINE..................................... 5 SERIAL NUMBER PLATE..........................................5 INTRODUCTORY COMMENT........................................5 INTENDED USE............................................5 TECHNICAL DESCRIPTION ........................................6 SYMBOLS USED ON THE MACHINE ......................................7 GENERAL SAFETY REGULATIONS ......................................8 MACHINE PREPARATION .......................................... 9 1. HANDLING OF THE PACKED MACHINE ................................... 9 2. - Page 4 4.EXCESSIVE FOAM PRODUCTION....................................33 5. ELECTRIC FUSES AND THERMAL CUT-OUTS ................................33 DISPOSAL ..............................................34 CHOOSING AND USING THE BRUSHES....................................35 EC DECLARATION OF CONFORMITY..................................... 36...
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Page 5: On Consignment Of The Machine
On consignment of the machine Serial number plate When the machine is delivered to the customer, an immediate check must be performed to ensure all the material mentioned in the shipping documents has been received, and also to check the machine has not been damaged during transportation. -
Page 6: Technical Description
TECHNICAL DESCRIPTION MEDIA 65BT MEDIA 75BT MEDIA 60SBT Rated power 1360 1360 1360 Working width Width of rear squeegee 1085 Working capacity 3300 3800 3050 mm Brushes (diameter or length) 150X610 Brush rotations Pressure on the brushes 30-50 30-50 30-50 Brush motor V / W... -
Page 7: Symbols Used On The Machine
SYMBOLS USED ON THE MACHINE Tap symbol Used to indicate water regulation changes (CDS versions) Detergent symbol Used to indicate detergent regulation changes (CDS versions) Indicator showing battery charge level on the upper line and hour meter on the lower line Indicator showing the type of hour meter (total) on the upper line and the type of service (none) on the lower line Indicator showing the type of technology of the batteries used (lead) Battery symbol... -
Page 8: General Safety Regulations
GENERAL SAFETY REGULATIONS The regulations below must be carefully followed in order to avoid harm to the operator and damage to the machine. WARNING: Read the labels on the machine carefully. Do not cover them for any reason and replace them immediately if they become damaged. ... -
Page 9: Machine Preparation
MACHINE PREPARATION 1. HANDLING OF THE PACKED MACHINE The machine is contained in specific packaging. It is not possible to place more than two packages on top of each other. The overall dimensions of the package are: MEDIA 65BT MEDIA 75BT MEDIA 60BS 1230 1230... -
Page 10: Type Of Battery
The machine may be supplied with batteries and a built-in battery charger. If batteries other than those supplied with the machine are used, have the battery charger and battery control card configuration checked by a qualified, COMAC-trained technician. Perform a battery charging cycle before using the machine. -
Page 11: Connection Of The Batteries
ATTENTION: you are advised to use airtight batteries only, to avoid the leakage of acids! ATTENTION: you are advised to have the electric connections made by a qualified, COMAC-trained technician ATTENTION: you are advised to always wear protective gloves, to avoid the risk of serious injury to your hands... -
Page 12: Recharging The Batteries With Built-In Battery Charger (Versions With Bc)
MACHINE PREPARATION To connect the batteries you must: 1. Make sure the recovery tank is empty, otherwise empty it completely 2. Make sure that the key switch in the “0” position 3. Move the machine near to the battery charger 4. - Page 13 All installation and maintenance operations must be carried out by expert personnel, trained at the COMAC assistance centre WARNING Make sure that the battery charger green LED is on before using the machine again...
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Page 14: Battery Indicator
MACHINE PREPARATION 11. BATTERY INDICATOR On the instrument panel of the machine there is a monitor (1) indicating (amongst other things) the battery charge status. If the upper line contains 8 light indicators, the battery charge level is 100%. If the edges of the indicators are flashing, this means the batteries are run down. -
Page 15: Assembling The Squeegee
MACHINE PREPARATION 15. ASSEMBLING THE SQUEEGEE For packaging reasons, the squeegee is supplied disassembled from the machine, and must be assembled on the machine connection. You must raise the squeegee connection using the lever or key (AU version), then: 1. raise the squeegee and insert the small left-hand column (1) in the connection hole 2. -
Page 16: Recovery Tank
MACHINE PREPARATION 18. RECOVERY TANK Make sure the recovery tank is empty, otherwise empty it completely. Check the cap of the drainage tube (on the rear of the machine) is correctly closed. ATTENTION: To avoid foam production, put a minimum quantity of antifoam liquid in the recovery tank before starting to clean 19. -
Page 17: Detergent Solution (Versions With Cds)
MACHINE PREPARATION ATTENTION: always use low foam detergent. To avoid the production of foam, before starting to clean, put a minimum quantity of antifoam liquid into the recovery tank. Do not use pure acids. 21. DETERGENT SOLUTION (VERSIONS WITH CDS) Remove the front-mounted hopper and check the solution filter is correctly fitted. -
Page 18: Assembling The Splash Guard Rubbers (Brush Heads With Disc Brushes)
MACHINE PREPARATION WARNING: The dosing system is suitable for frequent maintenance cleaning. Acid or alkaline maintenance detergent tank be used with pH values between 4 and 10 and that do not contain: oxidising agents, chlorine or bromine, formaldehyde, mineral solvents. The detergents used must be suitable for use with scrubbing machines. -
Page 19: Assembling The Brush (Brush Heads With Cylindrical Brushes)
MACHINE PREPARATION 24. ASSEMBLING THE BRUSH (BRUSH HEADS WITH CYLINDRICAL BRUSHES) 1. Use the parking brake handle (1) to stop the machine. Unthread the pin (3) from its seat on the handlebars, and insert it in the holes of the handle (2) to prevent the lever slipping. 2. -
Page 20: Regulating The Detergent With The Cds System
To resolve any malfunctioning of the CDS system, contact the COMAC assistance centre. ATTENTION: Placing the tap lever in this way, the FSS dosing system is excluded and the detergent solution will be expelled and fall on the brushes. -
Page 21: Reverse Function
MACHINE PREPARATION 28. REVERSE FUNCTION To activate the reverse direction, just push the command levers (1) downwards. ATTENTION: When moving backwards even for brief moments, check that squeegee is raised, and check the brush head is also raised when the machine is not working. 29. -
Page 22: Work
“service” setting (in this case there is no setting). 6. The second screen visualises what battery technology has been set for machine operation; in this case it's lead batteries (to set another type of battery - for instance gel - contact the qualified, COMAC- trained personnel). -
Page 23: Overflow Device
WORK 8. Release the lever (3) and lower the brush head. In the case of an automatic machine, lower the key (7). 9. Lower the squeegee, rotating the lever (4) anticlockwise. If the machine is automatic, use the key (5); when you have turned it as far as it will go, the suction motor will switch on. -
Page 24: At The End Of The Work
AT THE END OF THE WORK . AT THE END OF WORK At the end of the work, and before carrying out any type of maintenance: 1. raise the brush head by means of the pedal (2) or the key (6) (automatic version) 2. -
Page 25: Storing Of The Machine
AT THE END OF THE WORK 2.STORING OF THE MACHINE Proceed as follows to store the machine at the end of work: 1. Place the machine in a place where it can not cause damage or injury 2. Position the machine where the accidental fall of objects do not cause damage 3. -
Page 26: Daily Maintenance
DAILY MAINTENANCE PERFORM ALL MAINTENANCE OPERATIONS IN SEQUENCE 1. CLEANING THE RECOVERY TANK Disconnect the tube (1) from its seat, unscrew the drainage cap and empty the recovery tank. ATTENTION: Before performing any maintenance, remove the keys from the panel and disconnect the battery connector of the machine. WARNING: this operation must be carried out wearing gloves to protect against contact with dangerous solutions. -
Page 27: Disassembling And Cleaning The Squeegee
DAILY MAINTENANCE 4. DISASSEMBLING AND CLEANING THE SQUEEGEE Check the squeegee is always clean, for better drying results. To clean it you must: 1. remove the tube (1) from the squeegee 2. remove the squeegee, pushing the plate (2) to the left in order to release the squeegee small column from its seat 3. - Page 28 DAILY MAINTENANCE Clean the hopper as described in the “AT THE END OF THE WORK” paragraph 4. Check there are no wires, bits of plastic or anything else at the ends of the brushes; these objects could stop the brushes from rotating freely. If the brushes are not clean: 5.
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Page 29: Weekly Maintenance
WEEKLY MAINTENANCE 1. CLEANING THE SQUEEGEE TUBE Every week, or whenever suction seems to be unsatisfactory, check the squeegee tube is not obstructed. To clean it, proceed as follows: 1. Engage the parking brake 2. Turn the key switch to the “0” position 3. -
Page 30: Checking The Wheel Brake
2. unthread the splash guard rubber and rotate it by 180° in order to replace the worn part with a new one. If the splash guards are worn on both sides, replace them with new rubbers (contact the COMAC assistance centre) 3. -
Page 31: Replacing The Squeegee Rubbers
WEEKLY MAINTENANCE 7. REPLACING THE SQUEEGEE RUBBERS Suction will be poor and the machine will not dry perfectly if the front squeegee rubber is worn. Proceed as follows to replace: 1. remove the tube (1) from the squeegee 2. remove the squeegee, pushing the plate (2) to the left in order to release the squeegee small column from its seat 3. -
Page 32: Extraordinary Maintenance
EXTRAORDINARY MAINTENANCE 1. SCRUBBING OF DOSING SYSTEM (VERSIONS WITH FSS) The dosing system should be cleaned when the machine is not used for a long period (more than 48 hours); to do so, proceed as follows: 1. Check that the main switch is in the “Off – 0” position 2. -
Page 33: Troubleshooting
TROUBLESHOOTING 1. INSUFFICIENT WATER ON THE BRUSH 1. Check the tap beneath the symbol (1) is turned on. 2. Check there is water in the solution tank. 3. Check the solution tank filter cap is not obstructed. 2. THE MACHINE DOES NOT CLEAN WELL 1. -
Page 34: Disposal
DISPOSAL To dispose of the machine, take it to a demolition centre or an authorised collection centre. Before scrapping the machine it is necessary to remove and separate the following materials and send them to the appropriate collection centres in accordance with the environmental hygiene regulations currently in force: ... -
Page 35: Choosing And Using The Brushes
CHOOSING AND USING THE BRUSHES POLYPROPYLENE BRUSH (PPL) Used on all types of floors. Good resistance to wear and tear, and hot water (no greater than 60°C). The Polypropylene brush is non-hygroscopic and therefore retains its characteristics even when working in wet conditions. ABRASIVE BRUSH The bristles of this type of brush are charged with highly aggressive abrasives. -
Page 36: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY The undersigned manufacturer: COMAC S.p.A. Via Maestri del Lavoro, 13 37059 Santa Maria di Zevio (VR) declares under its sole responsibility that the products FLOOR SCRUBBING MACHINES mod. MEDIA65 BT – MEDIA75 BT – MEDIA60 BST comply with the requirements of the following Directives: ...
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