Table of Contents

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ON CONSIGNMENT OF THE MACHINE ................................
INTRODUCTORY COMMENT ................................
TECHNICAL DATA ................................
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SYMBOLOGY USED ON THE MACHINE................................
SYMBOLOGY USED IN THE MANUAL ................................
MACHINE PREPARATION ................................
1. HANDLING OF THE PACKED MACHINE......................................................................................................................................................30
2. HOW TO UNPACK THE MACHINE ..............................................................................................................................................................30
3. CABLE CONNECTION TRACTION MOTOR (machines with traction) ............................................................................................................30
4. INSTALLATION OF THE BATTERIES INTO THE MACHINE ..........................................................................................................................31
5. BATTERY TYPE..........................................................................................................................................................................................31
6. MAINTENANCE OF THE BATTERY..............................................................................................................................................................31
7. DISPOSAL MODALITY...............................................................................................................................................................................32
8. CONNECTION OF THE BATTERY CHARGER ...............................................................................................................................................32
9. RECHARGE OF THE BATTERIES.................................................................................................................................................................32
10. CONNECTION OF THE BATTERY CONNECTOR.........................................................................................................................................33
11. BATTERIES' INDICATOR (machines with traction) ...................................................................................................................................33
12. BATTERIES' INDICATOR (machines without traction) ..............................................................................................................................33
13. HEIGHT HANDLE BAR..............................................................................................................................................................................33
14. SQUEEGEE ASSEMBLY............................................................................................................................................................................34
15. ADJUSTMENT SQUEEGEE HEIGHT ..........................................................................................................................................................34
16. ADJUSTMENT SQUEEGEE INCLINATION .................................................................................................................................................34
17. RECOVERY TANK ....................................................................................................................................................................................34
18. SOLUTION TANK .....................................................................................................................................................................................35
19. SOLUTION WATER ..................................................................................................................................................................................35
20. BRUSH ASSEMBLY .................................................................................................................................................................................35
GENERAL RULES OF SECURITY ................................
PERFORMANCE
PERFORMANCE
PERFORMANCE ................................
PERFORMANCE
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SETTING FOR WORK ......................................................................................................................................................................................37
DEVICE TOO FULL ..........................................................................................................................................................................................38
MOVEMENT (machines without traction) ........................................................................................................................................................38
MOVEMENT (machines with traction) .............................................................................................................................................................39
BRAKE (machines without traction) ................................................................................................................................................................39
BRAKE (machines with traction) .....................................................................................................................................................................39
ON COMPLETION OF THE WORK................................
DAILY MAINTENANCE ................................
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CLEANING RECOVERY TANK..........................................................................................................................................................................41
CLEANING OF THE SUCTION FILTER..............................................................................................................................................................41
CLEANING SOLUTION FILTER ........................................................................................................................................................................42
CLEANING OF THE SQUEEGEE .......................................................................................................................................................................42
DISASSEMBLY OF THE BRUSH ......................................................................................................................................................................42
REPLACEMENT OF THE SQUEEGEE RUBBERS ...............................................................................................................................................43
CLEANING OF THE BATTERY COMPARTMENT ...............................................................................................................................................43
WEEKLY MAINTENANCE ................................
WEEKLY MAINTENANCE
CLEANING OF THE SQUEEGEE HOSE .............................................................................................................................................................44
CHECK BRAKE................................................................................................................................................................................................44
CLEANING SOLUTION TANK...........................................................................................................................................................................44
TROUBLE SHOOTING GUIDE................................
INSUFFICIENT WATER ONTO THE BRUSH......................................................................................................................................................45
THE MACHINE DOES NOT CLEAN SATISFACTORILY......................................................................................................................................45
THE SQUEEGEE DOES NOT DRY PERFECTLY.................................................................................................................................................45
EXCESSIVE FOAM PRODUCTION ...................................................................................................................................................................45
CHOICE AND USE OF BRUSHES ................................
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SUMMARY
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Summary of Contents for COMAC Simpla

  • Page 1: Table Of Contents

    SUMMARY SUMMARY SUMMARY SUMMARY ON CONSIGNMENT OF THE MACHINE ON CONSIGNMENT OF THE MACHINE ON CONSIGNMENT OF THE MACHINE ON CONSIGNMENT OF THE MACHINE ..........................................................................................................26 26 26 26 INTRODUCTORY COMMENT INTRODUCTORY COMMENT INTRODUCTORY COMMENT...
  • Page 2: On Consignment Of The Machine On Consignment Of The Machine

    On consignment of the machine On consignment of the machine On consignment of the machine On consignment of the machine When the machine is consigned to the customer, an immediate check must be performed to ensure all the material mentioned in the shipping documents have been received and moreover to find out that the machine has not suffered damage during transportation.
  • Page 3: Symbology Used On The Machine Symbology Used On The Machine

    SYMBOLOGY USED ON THE MACHINE SYMBOLOGY USED ON THE MACHINE SYMBOLOGY USED ON THE MACHINE SYMBOLOGY USED ON THE MACHINE Symbol denoting cock Indicates the cock lever Indicates the solenoid valve switch Symbol denoting up-down brush base Indicates the lever of the brush base lifting Symbol denoting brush Indicates the brush motor switch Symbol denoting suction motor...
  • Page 4 SYMBOLOGY USED ON THE MACHINE SYMBOLOGY USED ON THE MACHINE SYMBOLOGY USED ON THE MACHINE SYMBOLOGY USED ON THE MACHINE Indicates the regulation lever for the handle bar height Indicates the general switch Symbol denoting brush release Indicates the push button of the brush release Symbol denoting the coupling Indicates the anchor points and the load direction Symbol denoting the open book...
  • Page 5: Symbology Used In The Manual Symbology Used In The Manual

    SYMBOLOGY USED IN THE MANUAL SYMBOLOGY USED IN THE MANUAL SYMBOLOGY USED IN THE MANUAL SYMBOLOGY USED IN THE MANUAL Symbol denoting a warning Read carefully the sections preceded by this symbol, for the safety of the operator and of the machine Indicates danger of gas exhalations and emission of corrosive liquids Indicates fire danger Do not approach with free flames...
  • Page 6: Machine Preparation Machine Preparation

    The machine is packed in a specific package provided on a pallet for the handling with fork trucks. Do not place more than two packages on top of each other. The total weight is : 105 kg, machines without traction (Simpla 45-50) 115 kg, machines with traction (Simpla 45-50 T)
  • Page 7: Installation Of The Batteries Into The Machine

    There must be a serial connection between them in order to achieve a voltage of 24V to the holdfast of the battery. The electric connection process has to be carried out by specialised persons which were trained by a COMAC service center 6. 6. 6. 6. MAINTENANCE OF THE BATTERY...
  • Page 8: Disposal Modality

    MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION 7. 7. 7. 7. DISPOSAL MODALITY DISPOSAL MODALITY DISPOSAL MODALITY DISPOSAL MODALITY When the battery is exhausted let carry out the disconnection by specialised and trained persons, hook them and lift them with suitable means out of the battery room. IT IS OBLIGATORY TO HAND OVER THE EXHAUSTED BATTERIES, WHICH ARE CLASIFIED AS DANGEROUS WASTE, TO A AUTHORIZE INSTITUTION CORRISPONDING TO THE DISPOSAL LAW.
  • Page 9: Connection Of The Battery Connector

    MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION CONNECTION OF THE BATTERY CONNECTOR CONNECTION OF THE BATTERY CONNECTOR CONNECTION OF THE BATTERY CONNECTOR CONNECTION OF THE BATTERY CONNECTOR The battery connector (2) has to be connected to the connector of the machine (1) BATTERIES’...
  • Page 10: Squeegee Assembly

    MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION SQUEEGEE ASSEMBLY SQUEEGEE ASSEMBLY SQUEEGEE ASSEMBLY SQUEEGEE ASSEMBLY The squeegee, which is packed separately from the machine, should be assembled as shown in the figure, threading the stud bolt in the coupling until the release of the lever. Fit the squeegee hose into its coupling, paying attention that the hose has to pass on the right side from the lifting cable.
  • Page 11: Solution Tank

    MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION MACHINE PREPARATION SOLUTION TANK SOLUTION TANK SOLUTION TANK SOLUTION TANK Take off the water inlet plug and check that, the solution filter, placed on the left bottom side, has been assembled properly. SOLUTION WATER SOLUTION WATER SOLUTION WATER SOLUTION WATER...
  • Page 12: General Rules Of Security General Rules Of Security

    If the machine does not work properly, check by conducting simple maintenance procedures. Otherwise, it is better to ask for COMAC COMAC technical service COMAC COMAC r Where parts are required, ask for ORIGINAL spare parts to an agent and/or to an authorized COMAC COMAC COMAC COMAC dealer r Use only original COMAC COMAC brushes indicated in the paragraph “CHOICE AND USE OF BRUSHES”...
  • Page 13: Setting For Work

    PERFORMANCE PERFORMANCE PERFORMANCE PERFORMANCE SETTING FOR WORK SETTING FOR WORK SETTING FOR WORK SETTING FOR WORK 1. Connect the connector (1) to the batteries 2. Turn the key of the general switch (2) into position “1” (clockwise). Immediately, the signal lamp comes on (3). 3.
  • Page 14: Device Too Full

    PERFORMANCE PERFORMANCE PERFORMANCE PERFORMANCE Whenever problems during operating should arise, release the lever and push immediately the emergency brake placed on the left side. This command will block the traction of the machine. To restart the machine again, once the problem has been solved, release the lever of the parking brake and push forward the lever on the handle bar.
  • Page 15: Movement (Machines With Traction)

    PERFORMANCE PERFORMANCE PERFORMANCE PERFORMANCE MOVEMENT (machines with traction) MOVEMENT (machines with traction) MOVEMENT (machines with traction) MOVEMENT (machines with traction) These machines are equipped with electronically commanded traction, with two speeds forwards and one backwards. To move the machine, it is necessary to act upon the key (1), wait for three seconds and then rotate forward (forward movement) or backward (rear movement) the lever (2) on the handle bar.
  • Page 16: On Completion Of The Work On Completion Of The Work

    ON COMPLETION OF THE WORK ON COMPLETION OF THE WORK ON COMPLETION OF THE WORK ON COMPLETION OF THE WORK Having finished the job and before any type of maintenance is done: 1. Close the cock through the lever (1) 2.
  • Page 17: Daily Maintenance Daily Maintenance

    DAILY MAINTENANCE DAILY MAINTENANCE DAILY MAINTENANCE DAILY MAINTENANCE CLEANING RECOVERY TANK CLEANING RECOVERY TANK CLEANING RECOVERY TANK CLEANING RECOVERY TANK 1. Extract the hose placed on the front part of the recovery tank 2. Unscrew the exhaust plug and empty the tank WARNING! WARNING! This operation has to be carried out using gloves WARNING!
  • Page 18: Cleaning Solution Filter

    DAILY MAINTENANCE DAILY MAINTENANCE DAILY MAINTENANCE DAILY MAINTENANCE CLEANING SOLUTION FILTER CLEANING SOLUTION FILTER CLEANING SOLUTION FILTER CLEANING SOLUTION FILTER 1. Unscrew the plug on the solution tank 2. Take off the filter pulling the cap upwards and clean it thoroughly 3.
  • Page 19: Replacement Of The Squeegee Rubbers

    DAILY MAINTENANCE DAILY MAINTENANCE DAILY MAINTENANCE DAILY MAINTENANCE REPLACEMENT OF THE SQUEEGEE RUBBERS REPLACEMENT OF THE SQUEEGEE RUBBERS REPLACEMENT OF THE SQUEEGEE RUBBERS REPLACEMENT OF THE SQUEEGEE RUBBERS Check the squeegee rubbers wear and if necessary, change them. To replace them: 1.
  • Page 20: Weekly Maintenance

    WEEKLY MAINTENANCE WEEKLY MAINTENANCE WEEKLY MAINTENANCE WEEKLY MAINTENANCE CLEANING OF THE SQUEEGEE HOSE CLEANING OF THE SQUEEGEE HOSE CLEANING OF THE SQUEEGEE HOSE CLEANING OF THE SQUEEGEE HOSE Weekly or whenever suction seems to be unsatisfactory check that the squeegee hose is not obstructed.
  • Page 21: Trouble Shooting Guide Trouble Shooting Guide

    TROUBLE SHOOTING GUIDE TROUBLE SHOOTING GUIDE TROUBLE SHOOTING GUIDE TROUBLE SHOOTING GUIDE INSUFFICIENT WATER ONTO THE BRUSH INSUFFICIENT WATER ONTO THE BRUSH INSUFFICIENT WATER ONTO THE BRUSH INSUFFICIENT WATER ONTO THE BRUSH 1. Make sure that the cock (1) is open 2.
  • Page 22: Choice And Use Of Brushes Choice And Use Of Brushes

    Machine Q.ty Q.ty Code Code Bristles type Bristles type Thick Thick Brush Brush Notes Notes 66820010 66820020 Simpla 45 66820030 66820040 ABRASIVE Pad blocking 66720020 Pad holder Center Lock 66823010 66823020 Simpla 50 66823030 66823040 ABRASIVE Pad blocking 66723020 Pad holder Center Lock...

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