ABB HT600042 Operation Manual page 31

Operation Manual / 4 Product description / TPS44-H.. - TPS52-H..
Table of contents
Product description
1 Introduction............................................................................................................ 3
1.1 Essential information.................................................................................................... 3
1.2 Registered trademarks ................................................................................................. 3
1.3 Related documents........................................................................................................ 3
1.4 Layout and function of the turbocharger ................................................................ 4
1.5 Position of the rating plate.......................................................................................... 5
1.6 Warning plates on the turbocharger......................................................................... 6
2 Removing and Installing........................................................................................ 7
2.1 Turbocharger weight and transportation ................................................................ 7
2.2 Removing the turbocharger........................................................................................ 8
2.3 Installing the turbocharger ........................................................................................ 10
3 Commissioning .................................................................................................... 13
3.1 Oil supply ....................................................................................................................... 13
3.2 Inspection procedures ................................................................................................ 14
3.3 Commissioning after taking out of operation....................................................... 16
4 Monitoring operation .......................................................................................... 17
4.1 Oil pressure, oil temperature..................................................................................... 17
4.2 Exhaust gas temperature before turbine ............................................................... 19
4.3 Turbocharger speed .................................................................................................... 19
5 Operation and service ......................................................................................... 23
5.1 Noise emission ............................................................................................................. 23
5.2 Service work ................................................................................................................. 25
5.3 Expected replacement intervals .............................................................................. 28
6 Stopping the engine ............................................................................................ 29
7 Periodic maintenance work ................................................................................ 30
7.1 Foreword to maintenance......................................................................................... 30
7.2 Cleaning components mechanically ....................................................................... 30
8 Eliminating malfunctions.................................................................................... 39
8.1 Malfunctions when starting...................................................................................... 39
8.2 Malfunctions during operation ................................................................................ 40
8.3 Turbocharger is surging ............................................................................................ 43
8.4 Malfunctions when stopping.................................................................................... 44
8.5 Speed measurement system .................................................................................... 45
9 Dismantling and fitting....................................................................................... 46
© Copyright 2017 ABB. All rights reserved. HZTL4037_EN Revision E July 2017