Zoeller 55 Series Installation Instructions Manual

Zoeller 55 Series Installation Instructions Manual

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Notice to installing contractor: Instructions must remain with installation.
Your Peace of Mind is Our Top Priority
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Pump Company
Product on our website:
http://reg.zoellerpumps.com/
Many Zoeller products contain
registered trademarks for
design and/or the color green:
U.S. #4,849,524 / #5,024,907
* Effluent systems should specify that pumps should not handle solids exceeding 3/4" (19 mm) in order to prevent large solids from entering leeching fields, mound systems, etc.
(70 Series have 3/8" (9 mm) solids capability. 50, 140/4140, 371 and 372 Series have 1/2" (13 mm), 130 Series has 5/8" (16 mm), 145/4145, 160/4160, 180/4180 and 373 models
have 3/4" [19 mm].) Where code permits, sewage pumps can be used for effluent systems. Non-automatic pumps with external-level controls are recommended for septic tank
effluent applications.
PREINSTALLATION CHECKLIST - ALL INSTALLATIONS
1. Inspect all materials. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before using. DO NOT remove the test plugs from the pump.
2. Carefully read the literature provided to familiarize yourself with specific details regarding installation and use. These materials should be retained for future reference.
1. To reduce the risk of electrical shock, a properly grounded receptacle or control box
must be installed in accordance with the governing codes. Never remove ground
pin from plug.
2. Make certain that the ground fault interrupter protected receptacle or control box is
within the reach of the pump's power supply cord. DO NOT USE AN EXTENSION
CORD. Extension cords that are too long or too light do not deliver sufficient voltage
to the pump motor, and they could present a safety hazard if the insulation were to
become damaged or the connection end were to fall into a damp or wet area.
3. Make sure the pump's electrical supply circuit is equipped with fuses or circuit breakers
of proper capacity. A separate branch circuit is recommended, sized according to the
local electrical codes for the current shown on the pump name plate.
4. Testing for ground. As a safety measure, each electrical outlet should be checked for
ground using a circuit analyzer which will indicate if the power, neutral and ground wires
are correctly connected to your outlet. If they are not, call a qualified licensed electrician.
5. FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER
SOURCE BEFORE HANDLING. If pump is wired direct, de-energize the circuit at
the control box. Wear insulated protective shoes and do not stand in water. Pumps
equipped with a 3-prong ground plug are designed to help protect against electrical
shock. DO NOT, UNDER ANY CIRCUMSTANCES, REMOVE THE GROUND PIN.
6. Installation and servicing of the pump, electrical circuits and hardware should only be
performed by a qualified, licensed electrician.
7. Risk of electrical shock. Do not remove power supply cord and strain relief or connect
conduit directly to the pump. If the supply cable is damaged, it must be replaced by
the Manufacturer or an Authorized Service and Warranty Center to avoid a hazard.
8. Pump contains oil which becomes pressurized and hot when operating. Allow 2-1/2
hours after disconnecting before attempting service.
9. Pump is not intended for potable water due to possible contamination by oil contained
in the pump.
10. Risk of electrical shock. These pumps have not been investigated for use in swim-
ming pools and marine areas.
11. A ccording to the state of California (Prop. 65), this product contains chemicals
known to the state of California to cause cancer and birth defects or other
reproductive harm.
®
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
TEL: (502) 778-2731 • 1 (800) 928-PUMP • FAX: (502) 774-3624
INSTALLATION INSTRUCTIONS
RECOMMENDED MODELS
EFFLUENT*/SUMP/DEWATERING
55 / 59, 72, 73, 75, 76, 139 Series
140 / 4140, 145 / 4145, 160 / 4160 Series
180 / 4180, 191, 371, 372, 373 Series
SEE BELOW FOR
LIST OF WARNINGS
© Copyright 2017 Zoeller
SEWAGE
211, 212 Series
270 / 4270 Series
280 / 4280, 290 / 4290 Series
CAUTION
1. Check to be sure your power source is capable of handling the voltage requirements
of the motor, as indicated on the pump name plate.
2. The installation of variable level float switches is the responsibility of the installing
party, and care should be taken that the tethered float switch will not hang up on the
pump apparatus or pit peculiarities and is secured so that the pump will shut off. It
is recommended to use rigid pipe and fittings and the pit be 18" (46 cm) or larger in
diameter.
3. Vent hole. It is necessary that all submersible sump, effluent, and sewage pumps
capable of handling various sizes of solid waste be of the bottom intake design to
reduce clogging and seal failures. If a check valve is incorporated in the installation, a
3/16" (5 mm)vent hole must be drilled in the discharge pipe below the check valve and
pit cover to purge the unit of trapped air. Vent hole should be checked periodically for
clogging. The vent hole on a High Head application may cause too much turbulence.
If you choose not to drill a vent hole, be sure the pump case and impeller is covered
with liquid before connecting the pipe to the check valve. NOTE: THE HOLE MUST
BE BELOW THE BASIN COVER AND CLEANED PERIODICALLY. Water stream will
be visible when pump is operating.
4. Pump should be checked frequently for debris and/or build up which may interfere
with the float "on" or "off" position. Repair and service should be performed by an
Authorized Service and Warranty Center.
5. Maximum operating temperature for standard model pumps must not exceed
130 °F (54 °C). Maximum operating temperatures for 70 series and model 211
must not exceed 110 °F (43 °C). Maximum operating temperatures for 73, 75,
212 series and model 211 must not exceed 104 °F (40 °C).
6. Do not operate a pump in an application where the Total Dynamic Head is less than
the minimum Total Dynamic Head listed on the Pump Performance Curves.
7. For health reasons, do not unplug, turn off, or disable pump and use pump tank
system as a way to fill up a sink or laundry tray, etc.
8. Pumps must be installed in accordance with the National Electrical Code and all
applicable local codes and ordinances. Pumps are not to be installed in locations
classified as hazardous in accordance with National Electric Code, ANSI, NFPA 70.
NOTE: Pumps with the "UL" mark and pumps with the "US" mark are tested to UL standard
UL778. CSA certified pumps are certified to CSA standard C22.2 No. 108.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
1
Visit our web site:
www.zoellerpumps.com
DATE INSTALLED:
MODEL NUMBER:
NOTICE: VENT HOLE FOR
CHECK VALVE
SEE #3 IN CAUTION SECTION
BELOW AND #4 ON PAGE 3
SEE BELOW FOR
LIST OF CAUTIONS
FM0447
Rev. A
0717
Supersedes
1216

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Summary of Contents for Zoeller 55 Series

  • Page 1 EFFLUENT*/SUMP/DEWATERING SEWAGE NOTICE: VENT HOLE FOR 55 / 59, 72, 73, 75, 76, 139 Series 211, 212 Series Many Zoeller products contain CHECK VALVE registered trademarks for SEE #3 IN CAUTION SECTION 140 / 4140, 145 / 4145, 160 / 4160 Series...
  • Page 2: Limited Warranty

    If the above checklist does not reveal the problem, consult the Product Support Department. Do not attempt to service or otherwise disassemble pump. Service must be peformed by a Zoeller Authorized Service and Warranty Center. Visit www.zoeller.com for a complete list of service centers.
  • Page 3 8. P ump must be level and float mechanism(s) clear of sides of basin 2. I nstall proper Zoeller Unicheck (combination union and check valve), before starting pump. preferably just above the basin to allow easy removal of the pump 9. Basin must be clean and free of debris after installation.
  • Page 4: Single Phase Wiring Instructions

    These are the original instructions. © Copyright 2017 Zoeller Co. All rights reserved.
  • Page 5: Instrucciones De Instalación

    6. La instalación y verificación de la bomba, de los circuitos eléctricos y del equipo deberán llevarse reparación y servicio deberá hacerse solamente por personal de un centro autorizado de servicio a cabo por un técnico electricista calificado. y garantía por Zoeller Pump Company. 7. Riesgo de descarga eléctrica. No quite el cable de alimentación eléctrica ni el dispositivo de alivio 5. La temperatura de funcionamiento máxima para bombas de modelo estándar no debe superar de tensión y no conecte un conductor directamente a la bomba. Si está dañado el cable eléctrico 54 °C (130 °F). La temperatura máxima de las series 70 y 211 no debe superar 43 ºC (110 ºF). La se debe replacerlo un representante authorizado por Zoeller. temperatura máxima de las series 73, 75, y 212 no debe superar 40 ºC (104 ºF). 6. No opere la bomba en una aplicación donde la carga dinámica total sea menor que la carga dinámica 8. La bomba contiene aceite, lo que se pone presurizado y caliente cuando funcione. Permita 2-1/2 total mínima que se indica en la curva de rendimiento de la bomba. horas después de desconectar la bomba antes de manipularla. 7. Por razones de salud, no desenchufe, apague o desactive la bomba para llenar un fregadero o tina 9. No use la bomba para agua potable porque el aceite en la bomba lo puede contaminar. de lavandería, etc. 10. Riesgo de descarga eléctrica. No se ha investigado el uso de estas bombas en áreas marinas 8. Las bombas se deben instalar conforme al Código Eléctrico Nacional y a todos los códigos y orde-...
  • Page 6: Garantía Limitada

    Si la lista de verificación arriba mencionada no revela el problema, consulte con el departamento de Product Support. No intente proporcionar algún servicio o desarmar la bomba. Los centros de servicio autorizadas por Zoeller deberán proporcionar dicho servicio. © Copyright 2017 Zoeller Co.
  • Page 7 TAPA DE ACCESO para los interruptores de control de nivel para evitar posibles enganches en las bombas, tubería, válvulas, etc. Los soportes colgantes del flotador se pueden BRIDA COMÚN comprar de Zoeller Company según la DE LA TUBERÍA Hoja de catálogo FM0526, o fabricarse de tubería y empalmes comunes. RAMAL DE FLOTADORES 10-1457...
  • Page 8 Las bombas no se deben instalar en sitios clasificados como DE LA FUENTE DE ALIMENTACIÓN ELÉCTRICA ANTES DE MANIPULARLA. peligrosos según el Código Eléctrico Nacional ANSI/NFPA 70. AVISO IMPORTANTE: Ciertas pólizas de seguro, tanto comerciales como residenciales, extienden la cobertura a los daños causados por la falla del producto. En la mayoría de los casos, usted deberá conservar el producto para respaldar su reclamo. Zoeller Pump Co. reemplazará la unidad o reembolsará el precio de compra original una vez que la compañía de seguros liquide el reclamo, en el caso de que usted necesite conservar el producto para respaldar un reclamo por daños que le haya presentado a su compañía de seguros. Esta es una traducción de las instrucciones de instalación originales. © Copyright 2017 Zoeller Co. Todos los derechos reservados. ®...
  • Page 9 11. Ce produit contient des produits chimiques dont l’état de la Californie (Prop 65) a tout la législation et règlementation locales en vigueur. Les pompes ne doivent pas déterminer comme étant la cause de cancer et de déficiences à la naissance ou autres être installées dans des endroits classifiés à risque, conformément à la norme ANSI/ dommages reproductifs. NFPA 70 du Code national américain de l’électricité. REMARQUE - Les pompes avec annotations “UL” et “US” sont vérifiées d’après la norme UL778. Les pompes certifiées CSA sont vérifiées d’après la norme C22.2 no 108. SE RÉFÉRER À LA GARANTIE EN PAGE 10. © Copyright 2017 Zoeller Co. Tous droits réservés. ®...
  • Page 10: Garantie Limitée

    Ne pas trop serrer les raccords ni les vis. Si les vérifications ci-dessus ne résolvent le problème, consulter l’usine. Ne pas essayer de réparer ou de démonter la pompe. Toutes les réparations doivent être faites par un centre de réparation agréé par Zoeller. © Copyright 2017 Zoeller Co.
  • Page 11 SUPPORT TYPIQUE DE FLOTTEUR POUR BÉTON OU POUR PUIT D’ ACCÉS DE FOSSE SEPTIQUE COUVERCLE DE PUITS EN ACIER COUVERCLE D’ACCÈS COLLET DE TUYAU STANDARD 10-1457 SUPPORT MONTRÉ AVEC 3 FLOTTES TUYAU EN ACIER INOXYDABLE GRAVILLON LÉGER OU EN PVC SK1218 SK1217 © Copyright 2017 Zoeller Co. Tous droits réservés. ®...
  • Page 12 POUR DES RAISONS DE SÉCURITÉ, AVERTISSEMENT les pompes dans un endroit classé dangereux conformément au IL FAUT TOUJOURS DÉBRANCHER L’ALIMENTATION code national de l’électricité, ANSI/NFPA 70. ÉLECTRIQUE DE LA POMPE AVANT L’INTERVENTION. REMARQUE IMPORTANTE – Certaines polices d’assurance commerciales et résidentielles couvrent les dommages résultant d’une défaillance du produit. Dans la plupart des cas, vous devez être en possession du produit pour déposer une réclamation. Zoeller Pump Co. s’engage à remplacer l’appareil ou à rembourser le prix d’achat original après que l’assureur aura réglé la réclamation dans un cas où vous êtes tenu d’être en possession du produit pour documenter une réclamation soumise à votre assureur. Il s'agit ici d'une traduction des instructions d'origine. © Copyright 2017 Zoeller Co. Tous droits réservés. ®...

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