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Ponovo PW666i Hardware Instruction Manual

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PW666i Hardware Instruction Manual
PONOVO POWER CO,. LTD
No. 139 Jinghai Third Road, BDA, Beijing, China, 100176
Office
TEL. +86 (10) 59089666
E-Mail
Info@relaytest.com
Website
www.relaytest.com / www.ponovo.com.cn
HARDWARE INSTRUCTION MANUAL
VERSION:
DATE :
This manual is the publisher of PONOVO POWER CO., LTD. To make any kind of copy of this
manual please contact PONOVO POWER CO. LTD in advance.
This manual represents the technical status for the moment of publishing. The product information,
description and specifications mentioned in the manual do not have any contact binding force and
PONOVO POWER CO., LTD remains the right to make modifications to the technical
specifications and configurations without prior notice. PONOVO POWER CO., LTD does not take
responsibility to the possible error/mistakes in this manual.
PW666
PW666I-AE-1.10
JUNE 2019
1
i

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  • Page 1 DATE : JUNE 2019 This manual is the publisher of PONOVO POWER CO., LTD. To make any kind of copy of this manual please contact PONOVO POWER CO. LTD in advance. This manual represents the technical status for the moment of publishing. The product information, description and specifications mentioned in the manual do not have any contact binding force and PONOVO POWER CO., LTD remains the right to make modifications to the technical...

  • Page 2: Table Of Contents

    PW666i Hardware Instruction Manual Contents 1. Preface ……………………… controlled operation ………… 20 2. Safety precaution …………. 8.1 General description …………… 20 8.2 Set IP address ……….……… 3. Designed applications …… 8.3 Steps for setting IP address 3.1 Product features ……………...

  • Page 3: Preface

    PW666i Hardware Instruction Manual 1．Preface This manual gives detailed introduction to At the test site user should also refer to other PW666i so that user can have the reasonable, safety and test regulations required by his effective and safe operation of this test kit.

  • Page 4: Safety Precaution

    PW666i Hardware Instruction Manual 2．Safety precaution In case the power outlet for powering up the dose not have protective ground PW666i customer must connect the ground socket of PW666i to the protective ground at the test site Please turn off the output before connecting/disconnecting the test object The voltage output of over 36V is considered as dangerous and care must be taken It’s not allowed to feed external voltage into the voltage/current output sockets...

  • Page 5: Designed Applications

    PW666i Hardware Instruction Manual 3．Designed applications Product features PW666i can be used by power plants, substations, and relay manufactures, etc, for the following test applications. Output sources 6×32A current sources in two groups  Test protective relays 6×150V voltage sources ...

  • Page 6: Operation Preparation

    PW666i Hardware Instruction Manual 4．Operation preparation Preparation Be sure that the following preparation/system components are ready before operating the test equipment: test equipment PW666i  Main supply cable (delivered)  LAN control cable (delivered)  PC with software properly PowerTest ...

  • Page 7: 5. General Description

    PW666i Hardware Instruction Manual 5．General description Block diagram...

  • Page 8: Dsp Card

    PW666i Hardware Instruction Manual DSP card High performance DSP (digital signal processor) is used on the DSP card to ensure the accurate and fast signal generation. To get the satisfied accuracy and resolution the 32 bit D/A data converting technology is applied.

  • Page 9: Current Booster Interface

    PW666i Hardware Instruction Manual Current booster interface This interface is used to connect to the external current booster (optional) for testing high burden relays. Signal Current IA Current IN Current IB Current IN Current IC Current IN Current Ia Current In...

  • Page 10: Pause Button

    PW666i Hardware Instruction Manual Pause button The Pause button on the front panel is designed to cut the current/voltage outputs either for test purpose or under emergency case. ‘Manual’ control mode ‘Auto’ control mode Push ‘Pause’ button cut the current/voltage...
  • Page 11 PW666i Hardware Instruction Manual Power on All current/voltage channels are condition having outputs Power lamp Lighted Lighted Online lamp Not lighted Lighted and flashing PAUSE lamp lighted Not lighted（push to light） （push to light） Overheat lamp Not lighted Not lighted...

  • Page 12: Rear Panel

    PW666i Hardware Instruction Manual Rear panel Binary input group 2 Multi-kits synchronization interface Voltage output group 2 IP reset Low level output interface Connector for mains supply Ventilation Power switcher GPS interface...

  • Page 13: External Amplifier And Low

    PW666i Hardware Instruction Manual External amplifier and low lever output interface This interface is used to connect to external amplifier (optional) to increase the output channel and output power. Signal Low level output 1 Low level output 2 Low level output 3...

  • Page 14: Gps Interface

    PW666i Hardware Instruction Manual GPS interface This interface is used to connect to our optional PGPS02 GPS-based synchronization device. Signal Contact pin Power Ready DB9 Chassis contact, male ---------------------------------------------- Note: PPS means Pulse Per Second ---------------------------------------------- One popular application of GPS-synchronized control is for end-to-end test for line protection relay...

  • Page 15: Multi-Kits Synchronization

    PW666i Hardware Instruction Manual Multi-kits synchronization interface This interface is used to connect more relay test kits for synchronized control. In synchronized control mode only one PC is required to control all relay test kits. Point-by point synchronization is used to ensure the synchronization accuracy.
  • Page 16 PW666i Hardware Instruction Manual IP reset This reset button is used to restore the IP address of to the default factory setting. PW666i Press this button  Switching on the power for PW666i  After this operation the IP address will be restored to the following settings.

  • Page 17: Current Generators

    PW666i Hardware Instruction Manual 6．Hardware configuration Current generators configuration General QuickTest QuickTest (4V,6I)  Differential has 6 current generators in two PW666i State sequence groups. They can be configured as either 3 State sequence (4V,  currents mode or 6 current mode.
  • Page 18 PW666i Hardware Instruction Manual In 3 current mode the output range and power for IA, IB and IC will be doubled as shown bellow. Range 3-phase ac (L-N) 3 × 0 … 64 A 1-phase ac (3L-N) 1 × 0 … 180 A 1-phase dc (3L-N) 1 ×...

  • Page 19: Current In Series Connection In

    PW666i Hardware Instruction Manual Current in series Set Ia and Ib with the same amplitude connection in 3 Set Ia and Ib angel as 180 deg current mode Set Ia, Ib as the quantity to change In 3 current mode the two current generators can be connected in series to increase the compliance voltage.

  • Page 20: Connect Two Voltage Generators In Series

    PW666i Hardware Instruction Manual Connect two voltage generators in series We can connect two voltage generators in series to get higher voltage output range. Example: VA and VB are connected in series ---------------------------------------------- Note: The maximum voltage output will become 600Vac in this case...

  • Page 21: Binary Inputs And Outputs

    PW666i Hardware Instruction Manual 7．Binary inputs and outputs General description Polarity of binary inputs PW666i has 12 binary inputs in two groups. The polarity reference of the binary inputs are shown The first group of 8 binary inputs (A, B, C, D) bellow are on the front panel.

  • Page 22: Threshold For Binary Inputs

    PW666i Hardware Instruction Manual Threshold for the binary inputs The threshold of 8 binary inputs can be independently set from the range of 0-250 Vdc. Binary outputs has 8 binary outputs in two groups PW666i The binary outputs 1-4 are placed on the front panel.

  • Page 23: General Description

    Step 1: Left click ‘Start/Control panel/Network test software must be properly PowerTest connection’ ( or right click the icon of “Network installed on the PC to control PW666i. The Neighbour” and left click the ‘Properties’ of installation description of test...
  • Page 24 PW666i Hardware Instruction Manual Step 2: Right click ‘Local connection’ icon Step 4: Click the ‘Properties’ button Step 3: Left click the ‘Properties’ ---------------------------------------------- Note: the last section of IP address can be any number between 2-254 (except 133) ---------------------------------------------- Step 5: Make the settings Select ‘Use the following IP address...
  • Page 25 PW666i Hardware Instruction Manual Step 7: Check if IP is set properly If IP address is properly set we will see on the right bottom corner the following display If we see the following display on the right bottom corner then we need to make the...

  • Page 26: Accessories

    PW666i Hardware Instruction Manual 9．PW666i-Related Products and Accessories This chapter describes the optional equipments and accessories for the PW666i test set. Please visit the PONOVO Web site www.ponovo.com.cn for up-to-date information. Optional accessories Standard accessories Item Part No. Item Part No.
  • Page 27 PW666i Hardware Instruction Manual 9.1 Analog Recording Unit (AR-10/AR-7D) SAR0101 AR-10 SAR0201 AR-7D The optional AR-10 or AR-7D analog recording unit can be installed on the top side. (AR- 10 is installed here.) The optional AR-10 or AR-7D analogue signal...

  • Page 28: Pirig-B Based Synchronization

    SAG0101 PGPS02 Via the PIRIG-B interface box users can You can synchronize two or more PONOVO connect devices to the PW666I test set that test sets by connecting a PGPS either transmit or receive the IRIG-B time synchronization unit to each of the test sets’...

  • Page 29: Pss01 Circuit Breaker Simulator

    PW666i Hardware Instruction Manual 9.4 PSS01 Circuit Breaker 9.5 Phpc01 Current Booster Simulator Phpc01 current booster is designed to supply high compliance voltage even at small current t can simulate circuit breaker behaviors in range, suitable for testing high burden three pole or 1 pole tripping of 6-500KV electromagnetic current relays.

  • Page 30: 9.6 Pacb108 Scanning Head

    Output pulse: 5V or 24V Sampling distance: 10-30 mm 2xorange-MTRJ-ST 2xorange-MTRJ-MTRJ Maximum sampling pulse: 100 pulses/second When PW666i is connected with a fiber 9.7 Low Level Output and switcher, fiber optic cables are required. Counter Input Cable SAW0014 This cable is used to connect amplifiers with...

  • Page 31: 9.10 Standard Accessories

    1. Colour coded current cables SAW0201/ 0203 colour coded current cable 2xred, 2xblack, 2xyellow, 2xblue xred, 1xblack, 1xyellow, 1xblue Amount: The current cables to connect the PW666i output to other safety sockets of, generally the current parts, voltage and signal tripping.
  • Page 32 SAW0202 Colour coded voltage cable Amount: Amount: 1x red, 1x yellow, 1x green, 1x blue, 1x black The voltage cables to connect the PW666i output to other safety sockets of, generally the voltage parts, current and signal tripping. Signal Cable...
  • Page 33 PW666i Hardware Instruction Manual Flexible Terminal Adapter SAW0206 Flexible terminal adapter Amount: 10xred, 10xblack Flexible terminal adapter connect to screw-clip terminals. -------------------------------------------------------------------------------------- Notes: One end of the adapters have no Users insert the non-safety into the insulator, users should make sure there is terminals and screw it firmly, then connect no output during connecting the adapters.
  • Page 34 PW666i Hardware Instruction Manual Jumper Cable Jumper cable Ponovo kit Device with safety jack SAW0207 Flexible jumpers Amount: 4xblack Flexible jumper connects current outputs in parallel. Crocodile Clips SAW0208 Crocodile clips Amount: 2xred, 2xblack, 2xyellow, 2xblue Crocodile clips for secondary side to connect to pins or screw types.
  • Page 35 PW666i Hardware Instruction Manual U Clamps SAW0209 U clamps 1# SAW0210 U clamps 2# Amount: 10xred, 10xblack 5xred, 5xblack U clamps for screws to connect regular test leads to screw-clamp terminals relays. ------------------------------------------------------------------------------------------ Notes: One end of the adapters have no...
  • Page 36 Pin clamps for screws to connect regular test leads to screw-clamp terminals relays. 9. Power Cord SAW0009 Power code Amount: 1 piece Power cord connects the PW666i with power supply socket. PONOVO will provide relevant plug socket according to different countries. For the plug socket information, please check the Chapter11. Appendix.
  • Page 37 10. Earthing Lead SAW0018 Earthing lead Specification: 2.5mm²×4m Amount: 1 piece Earthing lead connects the PW666i with ground to ensure kit safety. ------------------------------------------------------------------------------------------ Notes: In order to avoid static induction, users reliably before testing. should connect the PW666i with ground ------------------------------------------------------------------------------------------ 11.

  • Page 38: 9.10.2 Transportation Case

    PW666i Hardware Instruction Manual 9.10.2 Transportation Case The large-size case with wheels is designed for heavy transport stress with folding hand it is made of fireproof materials and smooth rolling rubber tires. SAC0105 Transportation case Dimension: 465x250x525mm (WxHxD) Weight: 10Kg.
  • Page 39 PW666i Hardware Instruction Manual 10．Specifications Voltage Generators Number Input characteristic 0-400V threshold Setting range or potential free 4-phase ac (L-N) 4 × 0-300V Sample rate 20kHz 1-phase ac (L-LL) 1 × 0-600V Time resolution 50µs dc (L-N) 4 × 0-±300V Max.
  • Page 40 PW666i Hardware Instruction Manual Power measurement at 1-10Vpk Active/reactive power error < 1% rg. typ. Resolution 250uV Monitoring Distortion 0.05% typ (0.1% guar) Channel number Connection 19 pin combination socket Mode monitoring the output (rear side) voltage/current waveform during the test process...
  • Page 41 PW666i Hardware Instruction Manual Environmental condition Operating temperature 0-+50°C Storage temperature -25-+70°C Relative humidity 5-95%, non-condensing EMC (Emission) IEC-61000-3-2/3 EMC (immunity) IEC-61000-4-2/3/4/5/6/11 Safety IEC 61010-1 Others PC-Connection Ethernet, 10M/100Mbps Amplifier interface Circular connector Current booster interface Circular connector Synchronization interface...

  • Page 42: Appendix

    PW666i Hardware Instruction Manual 11．Appendix In order to assure PONOVO sockets are used smoothly in foreign countries, PONOVO provides the plug sockets to our customers in different countries. The followings are the sockets used in different countries. 1. Plug Type B...
  • Page 43 PW666i Hardware Instruction Manual 2. Plug Type I Adapter The UK type plug is mainly used in United Kingdom, India, Pakistan, Thailand, Malaysia, Singapore, New Zealand and Hong Kong etc. 3. Plug Type L Adapter Type L Adapter is mainly used in South Africa and British Standard 15A.
  • Page 44 PW666i Hardware Instruction Manual 4. Plug Type N Adapter This adapter is mainly used in Italy. 5. Type G Adapter Type G Adapter is mainly used in German, Finland, France, Norway, Sweden, Poland, South Korean, Austria, Spain, Hungary, Czech, Ukraine, Turkey, Brazil and Russia etc.

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