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Ponovo PW466i Hardware Instruction Manual

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PW466i Hardware Instruction Manual
PONOVO POWER CO., LTD
No. 139 Jinghai Third Road, BDA, Beijing, China, 100176
Office
TEL. +86 (10) 59089666
E-Mail
Info@relaytest.com
Website
www.relaytest.com / www.ponovo.com.cn
HARDWARE INSTRUCTION MANUAL
VERSION:
DATE :
This manual is the publisher of PONOVO POWER CO., LTD. To make any kind of copy of this
manual please contact PONOVO POWER CO. LTD in advance.
This manual represents the technical status for the moment of publishing. The product information,
description and specifications mentioned in the manual do not have any contact binding force and
PONOVO POWER CO., LTD remains the right to make modifications to the technical
specifications and configurations without prior notice. PONOVO POWER CO., LTD does not take
responsibility to the possible error/mistakes in this manual.
PW466i
PW466i-AE-1.30
MAY 2020
1

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  • Page 1 DATE : MAY 2020 This manual is the publisher of PONOVO POWER CO., LTD. To make any kind of copy of this manual please contact PONOVO POWER CO. LTD in advance. This manual represents the technical status for the moment of publishing. The product information, description and specifications mentioned in the manual do not have any contact binding force and PONOVO POWER CO., LTD remains the right to make modifications to the technical...

  • Page 2: Table Of Contents

    PW466i Hardware Instruction Manual Contents 1. Preface ……………………… 8.3 Steps for setting IP address in PC …………………………... 2. Safety precaution …………. 9. PW466i-Related Products and 3. Designed applications …… Accessories…………………… 21 3.1 Product features …………… 9.1 PGPS02-GPS-based Synchronization 4. Operation preparation ……...

  • Page 3: Preface

    PW466i Hardware Instruction Manual 1．Preface This manual gives detailed introduction to At the test site user should also refer to other so that user can have the reasonable, safety and test regulations required by his PW466i effective and safe operation of this test kit.

  • Page 4: Safety Precaution

    PW466i Hardware Instruction Manual 2．Safety precaution In case the power outlet for powering up the PW466i dose not have protective ground customer must connect the ground socket of to the protective ground at the PW466i test site Please turn off the output before connecting/disconnecting the test object The voltage output of over 36V is considered as dangerous and care must be taken It’s not allowed to feed external voltage into the voltage/current output sockets...

  • Page 5: Designed Applications

    PW466i Hardware Instruction Manual 3．Designed applications Product features can be used by power plants, PW466i substations, and relay manufactures, etc, for the following test applications. Output sources 6×20A current sources in two groups  Test protective relays 6×150V voltage sources ...

  • Page 6: Operation Preparation

    PW466i Hardware Instruction Manual 4．Operation preparation 4.1 Preparation Be sure that the following preparation/system components are ready before operating the test equipment: PW466i test equipment  Main supply cable (delivered)  LAN control cable (delivered)  PC with PowerTest software properly installed ...

  • Page 7: 5. General Description

    PW466i Hardware Instruction Manual 5．General description 5.1 Block diagram Universal Test System PW466i Diagram Power supply and control Power Supply VOLTAGE CONTROL 16 bit D/A Aux DC generator 0-300V DC, 100W Control Signal 3×40A Binary output 1-4 (Relay) Analog record (internal 4×150V...

  • Page 8: Front Panel

    PW466i Hardware Instruction Manual 5.3 Front panel Current Output 1 and 2 (A-C/a-c) Pause Button Voltage output A,B,C,Z Communication Interface of Computer Binary input A-D (Ethernet) LED Indication Auxiliary DC Output Earth socket 5.4 Ethernet port The Ethernet port is used to connect to external PC via Ethernet control cable.

  • Page 9: Pause Button

    PW466i Hardware Instruction Manual 5.5 Pause button The Pause button on the front panel is designed to cut the current/voltage outputs either for test purpose or under emergency case. ‘Manual’ control mode ‘Auto’ control mode Push ‘Pause’ button cut the current/voltage...

  • Page 10: Rear Panel

    PW466i Hardware Instruction Manual 5.7 Rear panel Binary input group 2 Power supply Binary output Power switch Voltage output, Va, Vb, IP Reset GPS interface...

  • Page 11: Gps Interface

    PW466i Hardware Instruction Manual 5.8 GPS interface This interface is used to connect to our optional PGPS02 GPS-based synchronization device. Signal Contact pin Power Ready DB9 Chassis contact, male ---------------------------------------------- Note: PPS means Pulse Per Second ---------------------------------------------- One popular application of GPS-synchronized control is for end-to-end test for line protection relay Please refer to PGPS02 user manual or 9.2 PGPS02-GPS-based Synchronization Device for...

  • Page 12: Ip Reset

    PW466i Hardware Instruction Manual 5.9 IP reset This reset button is used to restore the IP address of to the default factory setting. PW466i Keep pressing this button  Switch on the power for PW466i  After this operation the IP address will be restored to the following settings.

  • Page 13: Current Generators

    6．Hardware configuration 6.1 Current generators Basic QuickTest (4V,6I)  State sequence (4V, 6I)  PW466i has 6 current generators in two groups. Protection Differential(6I) They can be configured as either 3 currents Advanced Advanced Differential(6I) mode or 6 current mode.
  • Page 14 PW466i Hardware Instruction Manual 1-phase ac (L-L) 1 × 0 … 20 A ------------------------------------------- 1-phase dc (L-N) 6 × 0 … ±20A Notes: Limit parameters for 1-phase dc (3L-N) 1 × 0 … ±60 A uninterrupted current output ------------------------------------------- Power 3-phase ac (2L-N) 3 ×...

  • Page 15: Current In Series Connection In

    PW466i Hardware Instruction Manual 6.3 Current in Series 6.4 Voltage Generators Connection in 3 Current Mode PW466i has 6 voltage generators. In 3 current mode the two current generators can be connected in series to increase the compliance voltage. Example: IA and IB are connected in series...

  • Page 16: Binary Inputs And Outputs

    PW466i Hardware Instruction Manual 7．Binary inputs and outputs 7.1 General description 7.2 Binary Input PW466i has 8 binary inputs in two groups. The device has 8 binary inputs. Electricity is isolated in A-H. Space contact or active The first group of 8 binary inputs (A, B, C, D) contact (10V-250V) can be set by software.

  • Page 17: Polarity Of Binary Inputs

    PW466i Hardware Instruction Manual 7.3 Polarity of Binary Inputs 7.5 Isolation of the binary inputs The polarity reference of the binary inputs are shown below: All 8 binary inputs are gavanically isolated from each other. 7.4 Binary configuration The software interface for binary configuration (A-H) shows below.

  • Page 18: Controlled Operation

    2~254 (except 133). Steps for setting IP address for computer. PowerTest test software must be properly installed on the PC to control PW466i. The Step 1: Left click ‘Start/Control panel/Network installation description of test PowerTest connection’...
  • Page 19 PW466i Hardware Instruction Manual Step 2: Right click ‘Local connection’ icon Step 4: Click the ‘Properties’ button Step 3: Left click the ‘Properties’ ---------------------------------------------- Note: the last section of IP address can be any number between 2-254 (except 133) ---------------------------------------------- Step 5: Make the settings Select ‘Use the following IP address...
  • Page 20 PW466i Hardware Instruction Manual Step 7: Check if IP is set properly If IP address is properly set we will see on the right bottom corner the following display If we see the following display on the right bottom corner then we need to make the...

  • Page 21: Accessories

    PW666i Hardware Instruction Manual 9．PW466i-Related Products and Accessories This chapter describes the optional equipments and accessories for the PW466i test set. Please visit the PONOVO Web site www.relaytest.com / www.ponovo.com.cn for up-to-date information. Optional accessories Item Part No. PGPS02 GPS based synchronization device...

  • Page 22: Device

    PW666i Hardware Instruction Manual...

  • Page 23: Pgps02-Gps-Based Synchronization

    SAG0102 PIRIG-B Via the PIRIG-B interface box users can SAG0101 PGPS02 connect devices to the PW466I test set that either transmit or receive the IRIG-B time You can synchronize two or more PONOVO reference signal (DC level shift protocol B00x).

  • Page 24: Pss01 Circuit Breaker Simulator

    PW466i Hardware Instruction Manual 9.3 PSS01 Circuit Breaker 9.4 PACB108 Scanning Head Simulator The passive optical scanning head PACB108 detects the status of an LED, that is either an t can simulate circuit breaker behaviors in optical pulse output from an energy meter or...
  • Page 25 Colour coded current cables SAW0201/ 0203 colour coded current cable 2xred, 2xblack, 2xyellow, 2xblue xred, 1xblack, 1xyellow, 1xblue Amount: The current cables to connect the PW466i output to other safety sockets of, generally the current parts, voltage and signal tripping.
  • Page 26 Color coded voltage cables SAW0202 Colour coded voltage cable Amount: 2x red, 2x yellow, 2x blue, 2x black, 1x white The voltage cables to connect the PW466i output to other safety sockets of, generally the voltage parts, current and signal tripping. Signal Cable...
  • Page 27 PW466i Hardware Instruction Manual Flexible Terminal Adapter SAW0206 Flexible terminal adapter Amount: 10xred, 10xblack Flexible terminal adapter connect to screw-clip terminals. --------------------------------------------------------------------------------------------- Notes: One end of the adapters have no insulator, users should make sure there is no output during connecting the adapters.
  • Page 28 PW466i Hardware Instruction Manual Jumper Cable Jumper cable Ponovo kit Device with safety jack SAW0207 Flexible jumpers Amount: 4xblack Flexible jumper connects current outputs in parallel. Crocodile Clips SAW0208 Crocodile clips Amount: 2xred, 2xblack, 2xyellow, 2xblue Crocodile clips for secondary side to connect to pins or screw types.
  • Page 29 PW466i Hardware Instruction Manual U Clamps SAW0209 U clamps 1# SAW0210 U clamps 2# Amount: 10xred, 10xblack 5xred, 5xblack U clamps for screws to connect regular test leads to screw-clamp terminals relays. ------------------------------------------------------------------------------------------ Notes: One end of the adapters have no insulator, users should make sure there is no output during connecting the adapters.
  • Page 30 PW466i Hardware Instruction Manual Pin clamps SAW0211 Pin clamps Amount: 4xred, 4xblack Pin clamps for screws to connect regular test leads to screw-clamp terminals relays. Banana plug adapter SAW0211 Banana plug adapter Amount: 3xred, 3xyellow, 3xblue, 3xblack Banana plug adapter for screws to connect regular test leads to UK terminals.
  • Page 31 Earthing Lead SAW0018 Earthing lead Specification: 2.5mm²×4m Amount: 1 piece Earthing lead connects the PW466i with ground to ensure kit safety. ------------------------------------------------------------------------------------------ Notes: In order to avoid static induction, users should connect the PW466i with ground reliably before testing. ------------------------------------------------------------------------------------------...
  • Page 32 PW466i Hardware Instruction Manual 11. PC control cable (LAN) SAW0012 PC control cable (LAN) Amount: 1 piece The LAN cable connects the PW466I with PC for communications.

  • Page 33: Transportation Case

    PW466i Hardware Instruction Manual 9.5.2 Transportation Case The large-size case with wheels is designed for heavy transport stress with folding hand it is made of fireproof materials and smooth rolling rubber tires. SAC0105 Transportation case Dimension: 465x250x525mm (WxHxD) Weight: 10Kg.
  • Page 34 PW466i Hardware Instruction Manual...

  • Page 35: Troubleshooting

    PW466i Hardware Instruction Manual 10．Troubleshooting 1． Power Indicator doesn’t work. 1） Check if there is electricity in power supply. 2） Check if the input fuse is blown. If the fuse is broken, check if the input power is correct and change the fuse.
  • Page 36 PW466i Hardware Instruction Manual 8) Please note if the kit IP address has been changed. Press “IP reset” button to switch on kit and confirm the IP in “IP Set”. 4． The current and voltage output is not accurate. 1) Check if the current and voltage output frequency is set correctly.
  • Page 37 PW466i Hardware Instruction Manual Check the setting output value. Check if the open circuit casue no oscillogram. Check if the parameter setting of output monitor windows is correct, each amplitude is too big, and the phase color is the same as grounding.
  • Page 38 PW466i Hardware Instruction Manual 1） Binary inputs Remove external connections. Short circuit binary input terminals with test leads to  check if the space contact works well. If it is abnormal, check if the binary input is short circuit actually. It can be measured by ...
  • Page 39 PW466i Hardware Instruction Manual Load Fig. 1-9 When the two voltages are parallel connected, the Ua and Ub amplitudes are the same and the phases are opposite. The max AC voltage 240V can be got, and the max output current is still 0.5A-...

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Pw466i-ae-1.30

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