Related Manuals for Haulotte H12 SX
Summary of Contents for Haulotte H12 SX
- Page 1 Maintenance Book Maintenance Book H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL 4001015340 E 12.18 USA / GB...
- Page 2 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL 4001015340 E 12.18 USA / GB...
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Page 3: Table Of Contents
2.3 - HAULOTTE Services®........ - Page 4 Maintenance Book FAMILIARIZATION 1 - Primary machine components ....1.1 - Layout............1.2 - Maintenance support .
- Page 5 Maintenance Book INSPECTION AND MAINTENANCE SCHEDULE 1 - Inspection program ......2 - Daily inspection ......3 - Preventive maintenance .
- Page 6 Maintenance Book TROUBLE SHOOTING AND DIAGRAM 1 - Trouble shooting ......1.1 - Recommendations..........1.2 - Description .
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Page 7: Preface - Foreword
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL Preface - Foreword You have just purchased a HAULOTTE® product and we would like to thank you for your business. -
Page 8: Symbols And Colors
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Preface - Foreword 1 - Symbols and colors Symbols and colors are used to alert the operator of safety precautions and/or to highlight important safety information. - Page 9 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Preface - Foreword Decals Color Title Description Danger : Indicates a hazardous situation which if not avoided, WILL result in death or serious injury.
- Page 10 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Preface - Foreword Notes 4001015340 E 12.18 USA / GB...
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Page 11: Safety
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Safety Safety 1 - General safety rules 1.1 - AINTENANCE IMPLEMENTATION Your safety and the safety of the people around are essential. -
Page 12: Uncontrolled Movement Hazard
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Safety Note : • Using the machine during maintenance is strictly forbidden. -
Page 13: Electrocution Hazards
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Safety 1.3 - LECTROCUTION AZARDS The machine is not electrically insulated and does not provide protection from contact or proximity to electrically charged conductors. -
Page 14: Explosion / Fire Hazards
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Safety 1.4 - XPLOSION AZARDS Always wear protective clothing and eye wear when working with batteries and power sources/systems. -
Page 15: Maintenance And Repair Training
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Safety 2 - Maintenance and repair training 2.1 -... -
Page 16: Product Modification
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Safety 2.5 - RODUCT MODIFICATION In a constant effort to improve the quality of machines, HAULOTTE continually monitors technical improvements that enable to develop products with improved safety and greater reliability. -
Page 17: Manufacturer's Warranty
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Safety 3 - Manufacturer's warranty 3.1 - ARRANTY ACCEPTANCE On reception of his machine, the owner or rental company must check the machine's condition and fill out the machine reception slip provided. -
Page 18: Warranty Conditions
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Safety • If the machine is incorrectly repaired or used by the customer. -
Page 19: Primary Machine Components
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization Familiarization 1 - Primary machine components 1.1 -... - Page 20 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization Universal plug 4001015340 E 12.18 USA / GB...
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Page 21: Maintenance Support
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization 1.2 - AINTENANCE SUPPORT The illustrations in this paragraph do not necessarily correspond to the range of products designated in the manual. -
Page 22: Ground Control Box
ROUND CONTROL BOX 1.3.1 - Layout General view - H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL 4001015340 E 12.18... - Page 23 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization Controls and indicators Marking Description Function On : Engine in pre-heating mode...
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Page 24: Platform Control Box
LATFORM CONTROL BOX 1.4.1 - Layout General view - H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL 4001015340 E 12.18... - Page 25 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization Controls and indicators Marking Description Function Platform overload indicator...
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Page 26: Power Source - Engine Specifications
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization 2 - Power source - Engine specifications 2.1 -... -
Page 27: Consumables
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization 2.3 - ONSUMABLES Consumable HAULOTTE® code Pressure filter (Hydraulic filter) -
Page 28: Lubrication Diagram
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization 3 - Lubrication diagram 4001015340 E 12.18 USA / GB... - Page 29 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization List of ingredients Marking Ingredient Symbol HAULOTTE® code...
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Page 30: Greasing Points Localization
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization 3.1 - REASING POINTS LOCALIZATION Grease the wheel steering pivot hinges : •... - Page 31 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization • 2 greasers on each tie rod 4001015340 E 12.18...
- Page 32 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization Machine(s) with 2 lift cylinder(s) : • H18 SX - HS5388 RT - H18 SXL •...
- Page 33 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization Machine(s) with 1 lift cylinder(s) : • H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL •...
- Page 34 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization Lubricate the slides at the level of the chassis and the...
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Page 35: Consumables (Oils - Fuels - Engine Oil - Coolant Level
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization 4 - Consumables (Oils - Fuels - Engine oil - Coolant level...) 4.1 -... -
Page 36: Engine Oil
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization 4.2 - NGINE OIL The correct SAE viscosity grade of oil is determined by the minimum ambient temperature during cold engine start-up, and the maximum ambient temperature during engine operation. -
Page 37: Hydraulic Oil
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization 4.3 - YDRAULIC OIL Hydraulic oils must comply with the following requirements : •... -
Page 38: Machine Specifications
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Familiarization 5 - Machine specifications 5.1 - OVEMENT SPEED To allow checking operation, refer to the following table about originally time per movement. -
Page 39: Inspection And Maintenance Schedule
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Inspection and maintenance schedule Inspection and maintenance schedule 1 - Inspection program The machine must be inspected at regular intervals in accordance with the requirements set out in the country of use and at least once a year. -
Page 40: Daily Inspection
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Inspection and maintenance schedule 2 - Daily inspection The daily inspection must be performed every day, before the start of a new work shift and at every change of user. - Page 41 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Inspection and maintenance schedule Preventive Maintenance Level 1 - First 50H...
- Page 42 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Inspection and maintenance schedule Preventive Maintenance Level 1 - Every 6 months or 500H...
- Page 43 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Inspection and maintenance schedule Preventive Maintenance Level 2 - Every 1 year or 1000H...
- Page 44 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Inspection and maintenance schedule Preventive Maintenance Level 2 - Every 2 years or 2000H...
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Page 45: Periodic Inspection
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Inspection and maintenance schedule 4 - Periodic inspection The Periodic inspection is a thorough inspection of the operation and safety features of the machine. This must take place prior to the sale or resale of the machine and every 1 year. - Page 46 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Inspection and maintenance schedule Page or Periodic associated Comments...
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Page 47: Major Inspection
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Inspection and maintenance schedule 5 - Major inspection The inspection is a thorough inspection of the machine to ensure that it is fully functional. It must be carried out after 10 years then every 5 years. - Page 48 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Inspection and maintenance schedule Notes 4001015340 E 12.18 USA / GB...
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Page 49: Structural Part Inspection
General data Structural part inspection MS0001 General data Structural part inspection 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves Exclusively use tools and auxiliary average adapted. Always wear necessary safety clothing. For safety reasons, imperatively respect the following stages during the tests : •... - Page 50 General data Structural part inspection MS0001 3 - Control and maintenance To guarantee the integrity of the machine, it is necessary to carry out periodical controls on the mechanical structure such as defines hereafter. 3.1 - AILY INSPECTION All the accessible structural part without disassembling must be subjected to a fast visual inspection.
- Page 51 General data Structural part inspection MS0001 3.2 - AJOR INSPECTION All structural part listed Section Familiarization must be disassembled and all weldsmust be review using non-destructive checks Section D Inspection and maintenance schedule. The criteria quoted above are applicable. The main items to be inspected are : •...
- Page 52 If the difference between two measurements does not exceed 4 cm (1.575 in) : the test is validated. If the difference between two measurements exceeds 4 cm (1.575 in), to contact HAULOTTE Services® or to carry out the additional tests described below.
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Page 53: Oil Tank
Control-Filling-up Oil tank M001 Control-Filling-up Oil tank 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1-Placing the machine in maintenance con- figuration 3 - Control... - Page 54 Control-Filling-up Oil tank M001 Notes 4001015340 E 12.18 USA / GB...
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Page 55: Pins And Bearing Inspection
General data Pins and bearing inspection MS0002 General data Pins and bearing inspection 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves Exclusively use tools and auxiliary average adapted. Always wear necessary safety clothing. 2 - Preliminary operation The operations of disassembling if they exist should be carried out only on the installations completely disconnected and must be entrusted only to people having the necessary technical training. - Page 56 General data Pins and bearing inspection MS0002 3 - Control and maintenance Inspection of the pins, stop pins, bushings and bearings must be carried out according to the recommendations Section D Inspection and maintenance schedule : • Fast visual inspection without disassembling Section D Inspection and maintenance schedule : •...
- Page 57 General data Pins and bearing inspection MS0002 5 - Procedure of reassembly 5.1 - INS AND BUSHES When reassembling bearings and pins ensure that : • Lightly lubricate the housing into which the bearing is to be installed. • Insert the bearing using a bearing drift, preferably out of mild steel. •...
- Page 58 General data Pins and bearing inspection MS0002 5.2 - EARINGS For the reassembly of bearings, respect the following stages : • Clean boring and/or the pins to remove all the foreign bodies. • Slightly lubricate boring and/or pins. • Lubricate the ring of the bearing slightly. •...
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Page 59: Cylinder Inspection
General data Cylinder inspection MS0003 General data Cylinder inspection 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves Exclusively use tools and auxiliary average adapted. Always wear necessary safety clothing. For safety reasons, imperatively respect the following stages during the tests : •... - Page 60 • If the difference between two measurements does not exceed 4 cm (1.575 in) : the test validates correct operation. • If the difference between two measurements exceeds 4 cm (1.575 in), contact HAULOTTE Services® or carry out the additional tests described below.
- Page 61 General data Cylinder inspection MS0003 Control cylinder by cylinder : • Position a load equal to the rated capacity on the cage (or platform). • Perform the movement of the concern cylinder to half of its stroke. • Fix the cylinder with a comparator : •...
- Page 62 General data Cylinder inspection MS0003 3.3 - AJOR INSPECTION A thorough inspection of the structural parts must be realized all the 5000 h or 10 years with disassembling of the element to check the entirety of the welding. Each Cylinder must be disassembled and must be review using non-destructive checks.
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Page 63: Hydraulic Filter Cartridge
Replacement Hydraulic filter cartridge M003 Replacement Hydraulic filter cartridge 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1 -Placing the machine in maintenance configuration 3 - Replacement... - Page 64 Replacement Hydraulic filter cartridge M003 Notes 4001015340 E 12.18 USA / GB...
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Page 65: Braking Test Procedure
• Stopped machine, measure the distance between the wheel axles and traced reference mark on the ground : • If the distance lies between 0.2 m (0ft 8in) and 2,7 m (8 ft 11 in), the test is validated. • If not, Contact HAULOTTE Services® to repair the system. 4001015340 E 12.18... - Page 66 General data Braking test procedure MS0004 Notes 4001015340 E 12.18 USA / GB...
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Page 67: Torque Values
Torque Values 1 - Metric torque chart For screws HAULOTTE®, use columns ( A ), ( B ) and ( C ) : • Screw ( 1 ) grey dull dry, use colums ( A ) • Screw ( 1 ) grey dull greasy, use column ( B ) •... - Page 68 General data Torque Values MS0005 SAE fastener torque chart SAE fastener torque chart This charts is to be used as a guide only unless noted elsewhere in this manual A574 High Grade 5 Grade 8 strength black oxide bolts Lubed Lubed Lubed in-lbs...
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Page 69: Wheel
Replacement-Tightening Wheel M006 Replacement-Tightening Wheel 1 - You will need • Standard tool kit • Protective goggles • Gloves • Place barriers around the perimeter of the work area • Jack • Hoist • Torque spanner 2 - Preliminary procedure Place the machine in maintenance configuration. - Page 70 Wheel M006 • Consistent wear of the ground contact surface greater than 25 %. For safety reasons, always use original HAULOTTE® spare parts that are specific to this machine. Refer to the spare parts catalog. 4 - Replacement Loosen the wheel nuts on the wheel to be removed.
- Page 71 650-479 Drive wheel 570-420 HA41RTJ PRO - HA130RTJ PRO Steer wheel 570-420 H12 SX - HS3388 RT H12 SXL - HS3388 RT XL - Drive wheel 320-236 H15 SX - HS4388 RT - H15 SXL - Steer wheel 320-236 H18 SX - HS5388 RT - H18 SXL...
- Page 72 Replacement-Tightening Wheel M006 Machine type Wheel type Torque in N.m - lbf.ft Drive wheel 80-59 STAR 10 - STAR 26J Steer wheel 115-85 Drive wheel 190-140 COMPACT 10DX - COMPACT 12DX - COMPACT 2668RT -COMPACT 3368RT Steer wheel 190-140 6 - Additional operation Place the machine in its operating configuration.
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Page 73: Steering Wheel Pivots
Lubrication Steering wheel pivots M010 Lubrication Steering wheel pivots 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1 -Placing the machine in maintenance configuration 3 - Lubrication... - Page 74 Lubrication Steering wheel pivots M010 Notes 4001015340 E 12.18 USA / GB...
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Page 75: Guide Rail
Lubrication Guide rail M011 Lubrication Guide rail 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1 -Placing the machine in maintenance configuration 3 - Lubrication... - Page 76 Lubrication Guide rail M011 Notes 4001015340 E 12.18 USA / GB...
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Page 77: Cylinder Hinge
Lubrication Cylinder hinge M012 Lubrication Cylinder hinge 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves 2 - Preliminary procedure Place the machine in maintenance configuration. 3.3.1 -Placing the machine in maintenance configuration 3 - Lubrication... - Page 78 Lubrication Cylinder hinge M012 Notes 4001015340 E 12.18 USA / GB...
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Page 79: Hoses Inspection - Replacement
Hydraulics Hoses inspection - Replacement MS0020 Hydraulics Hoses inspection - Replacement 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves Exclusively use tools and auxiliary average adapted. Always wear necessary safety clothing. 2 - Control and inspections The state of hoses devices plays a significant role in the safety of the machines. - Page 80 Hydraulics Hoses inspection - Replacement MS0020 After disassembling : • Close the hose openings and the hydraulic components to avoid the pollution of the hydraulic system. • Check the cleanliness of the hoses and the hydraulic components : • Absence of plastic, rubber or metal shaving. •...
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Page 81: Electrical Wiring
Electric Electrical wiring MS0025 Electric Electrical wiring 1 - You will need • Standard tool kit • Protective goggles • Place barriers around the perimeter of the work area • Gloves Exclusively use tools and auxiliary average adapted. Always wear necessary safety clothing. Maintaining electrical wiring in good condition is essential to safe operation and good machine performance. - Page 82 Electric Electrical wiring MS0025 Notes 4001015340 E 12.18 USA / GB...
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Page 83: Universal Plug
Turntable Universal plug MS0133 Turntable Universal plug 1 - You will need • The tracker with its cable. • A clamp to strip the wires. • A clamp to crimp the wires. • Place barriers around the perimeter of the work area 2 - Procedure Step 1 : •... - Page 84 Turntable Universal plug MS0133 Step 3 : • Take the wedgelock off the plug. • Thread the wires in the positions regarding the information. Universal connector Pin 1 + permanent battery Pin 2 GND (0 V) Pin 3 + battery voltage •...
- Page 85 Turntable Universal plug MS0133 Step 4 : • Put the wedgelock back on the plug to fix the pins. Step 5 : • Reconnect the plugs. • Mount the tracker. • The tracking device is operational. 4001015340 E 12.18 USA / GB...
- Page 86 Turntable Universal plug MS0133 Notes 4001015340 E 12.18 USA / GB...
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Page 87: Trouble Shooting And Diagram
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram Trouble shooting and diagram 1 - Trouble shooting 1.1 -... -
Page 88: Troubleshooting
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 2 - Troubleshooting Diagnosis Problem... - Page 89 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram Notes 4001015340 E 12.18 USA / GB...
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Page 90: Legend
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 3 - Legend 3.1 -... - Page 91 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram Name Description Rear right-hand outriggers at maximum extension pressure switch...
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Page 92: Sensors Detail
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 3.2 - ENSORS DETAIL 3.2.1 - Outriggers sensors The 4 outriggers are equipped with sensors, each one with a specific function. - Page 93 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram Outriggers cylinder YV19A YV19B ou/or...
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Page 94: Slope Sensor
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 3.2.2 - Slope sensor Marking... - Page 95 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram Marking Item Description Overload pressure controller (28) (If strain gauge not mounted)
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Page 96: Electric Circuit
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 3.3 - LECTRIC CIRCUIT Refer to Section E 3 - Wiring diagram 3.3.1 - Main components... - Page 97 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram Marking Description HL50 Pre-heating option indicator...
- Page 98 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram Marking Description Overload force sensor...
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Page 99: Fuses
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 3.3.2 - Fuses Locations FU10... -
Page 100: Relays And Terminals
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 3.3.3 - Relays and terminals... -
Page 101: Connectors
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 3.3.4 - Connectors Ground control box card - Locations... - Page 102 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram Marking Description • Anti-startup module U3 •...
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Page 103: Diagnosis Assistance Indicators
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 3.3.5 - Diagnosis assistance indicators... -
Page 104: Buzzers
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 3.3.6 - Buzzers Description of the components... -
Page 105: Hydraulic Circuit
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 3.4 - YDRAULIC CIRCUIT Refer to Section E 4 - Hydraulic diagram 3.4.1 - Hydraulic compartment... - Page 106 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram Top view : The solenoid valves 4001015340 E 12.18...
- Page 107 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram Front view : Other components...
- Page 108 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram Marking Description Function 2.133 Flow restrictor 2.131...
- Page 109 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram YV40 YV40 YV20 Description of the components...
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Page 110: Platform Lowering Control Solenoid Valve
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 3.4.2 - Platform lowering control solenoid valve... - Page 111 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram Notes 4001015340 E 12.18 USA / GB...
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Page 112: Electric Diagram
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 4 - Electric diagram 196P251210G - folio 1 4001015340 E 12.18... - Page 113 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 196P251210G - folio 2 4001015340 E 12.18...
- Page 114 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 196P251210G - folio 3 4001015340 E 12.18...
- Page 115 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 196P251210G - folio 4 4001015340 E 12.18...
- Page 116 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 196P251210G - folio 5 4001015340 E 12.18...
- Page 117 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram Notes 4001015340 E 12.18 USA / GB...
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Page 118: Hydraulic Diagram
H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram 5 - Hydraulic diagram H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - 196P342860 K- 1/2 4001015340 E 12.18... - Page 119 H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - 196P342860 K- 2/2 4001015340 E 12.18...
- Page 120 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram H18 SX - HS5388 RT - H18 SXL - 196P342870 J - 1/2 4001015340 E 12.18...
- Page 121 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram H18 SX - HS5388 RT - H18 SXL - 196P342870 J - 2/2 4001015340 E 12.18...
- Page 122 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Trouble shooting and diagram Notes 4001015340 E 12.18 USA / GB...
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Page 123: Intervention Register
H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Records Records 1 - Intervention register The intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme. - Page 124 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Records Number of HAULOTTE Services® Date Type of intervention...
- Page 125 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Records Number of HAULOTTE Services® Date Type of intervention...
- Page 126 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Records Number of HAULOTTE Services® Date Type of intervention...
- Page 127 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Records Number of HAULOTTE Services® Date Type of intervention...
- Page 128 H12 SX - HS3388 RT - H12 SXL - HS3388 RT XL - H15 SX - HS4388 RT - H15 SXL - H18 SX - HS5388 RT - H18 SXL - Records Number of HAULOTTE Services® Date Type of intervention...
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