Table of Contents
Troubleshooting
Related Manuals for Haulotte H12 SD
Summary of Contents for Haulotte H12 SD
- Page 1 OPERATING AND MAINTENANCE INSTRUCTIONS SCISSOR LIFT H12 SD / SDX / SDE H15 SD / SDX / SDE H18 SDX La Péronnière BP9 – 42152 L’HORME – France ( 04 77 29 24 24 7 04 77 31 28 11 E.Mail:...
- Page 2 You have just taken delivery of your HAULOTTE self-propelled platform. Your platform will give you full satisfaction if you carefully follow the operating and maintenance instructions provided. This manual is designed to help you do this. It is very important to: •...
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Page 3: Table Of Contents
CONTENTS. CONTENTS........................2 1. GENERAL RECOMMENDATIONS................4 1.1. GENERAL WARNING......................... 4 1.2. GENERAL SAFETY INSTRUCTIONS....................5 1.3. RESIDUAL RISKS (to be assessed by user)..................7 1.4. OPERATING SCOPE.......................... 7 1.5. CHECKS.............................. 8 1.5.1. periodic checks. - Page 4 4.4.2. Platform controls........................26 4.4.3. Fitting the guardrails........................26 4.4.4. Filling the fuel tank........................27 4.4.5. Daily operational inspection...................... 27 4.5. OPERATING INSTRUCTIONS......................29 4.5.1. Operation from ground......................29 4.5.2. Operation from platform......................29 4.6. BATTERY CHARGE TESTER / HOUR-METER (BI-ENERGY)............31 4.6.1.
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Page 5: General Recommendations
1.1. GENERAL WARNING. The present manual is designed to familiarise the operator with HAULOTTE self-propelled platforms, so that he can use them efficiently and in complete safety. However, the manual cannot replace the basic training required by any user of work place equipment. -
Page 6: General Safety Instructions
1.2. GENERAL SAFETY INSTRUCTIONS. Operators must: • Wear personal protective equipment suited to working conditions and to the local regulations in force, particularly for work in hazardous areas. • Use the machine within its performance scope. • Wipe away any traces of oil or grease on the platform steps, floor and handrails. •... - Page 7 NEVER: • Disable the limit switches in the safety devices. • Increase operating reach with ladders or other accessories. • Use the guardrail as a means of access to climb into or out of the platform. Use the steps. • Move the speed control handle from one direction to the other with stopping in position "0". •...
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Page 8: Residual Risks (To Be Assessed By User)
1.3. RESIDUAL RISKS (to be assessed by user). • Overload: risk of tip-over (avoid overloading from above) or equipment damage. • Unsuitable terrain: risk of tip-over (refer to page giving ground pressure and wheel load values). Be careful of thawing ground in winter. •... -
Page 9: Checks
Replacement parts used must be Haulotte standard parts in order to ensure that warranty conditions for the machine are honoured by Haulotte. The use of non- standard parts will void the warranty. -
Page 10: Presentation
PRESENTATION. Self-propelled platforms are designed for all aerial work, within their performance scope. The main control panel is on the extension in the platform. The rescue panel and troubleshooting panel are at ground level. 2.1. IDENTIFICATION. A plate affixed to the frame shows all the (engraved) indications allowing machine identification. Picture 1 : Idenfication plate. -
Page 11: Description
2.3. DESCRIPTION. The working platforms on HAULOTTE scissor lifts are enclosed by guardrails. The platform may be lifted or lowered using a hydraulic cylinder that acts on scissors of three or four cross-sections, depending on the model, which themselves support the platform. -
Page 12: Work Area
2.4. WORK AREA. 2.4.1. H12SD - H12SDX. Picture 3 : H12SD Single extension work area. Picture 4 : H12SD Double extension work area. -
Page 13: H15Sd - H15Sdx
2.4.2. H15SD – H15SDX. Picture 5 : H15SD Single extension work area. Picture 6 : H15SD Double extension work area. -
Page 14: H18Sd - H18Sdx
2.4.3. H18SD – H18SDX. Picture 7 : H18SD Single extension work area. Picture 8 : H18SD Double extension work area. -
Page 15: Overall Dimensions
2.5. OVERALL DIMENSIONS. 2.5.1. H12SD - H12SDX. stabilisation option Picture 9 : H12SD overall dimensions. -
Page 16: H15Sd - H15Sdx
2.5.2. H15SD - H15SDX. stabilisation option Picture 10 : H15SD overall dimensions. -
Page 17: H18Sd - H18Sdx
2.5.3. H18SD - H18SDX. Picture 11 : H18SD overall dimensions. -
Page 18: Characteristics
2.6. CHARACTERISTICS. 2.6.1. Common technical characteristics of H12SD - H12SDX. H12SD (4x2) H12SDX (4x4) Max. working height 12 m Max. / min. floor height 10 m / 1.40 m Base overall width 2.25 m Platform overall width 1.88 m Platform dimensions 3.92 m x 1.80 m Length, overall 4.12 m... -
Page 19: Common Technical Characteristics Of H15Sd - H15Sdx
2.6.2. Common technical characteristics of H15SD - H15SDX. H15SD H15SDX Working height 15 m Max. / min. floor height. 13 m / 1.60 m Base overall width 2.25 m Platform overall width 1.88 m Platform dimensions 3.92 m x 1.80 m Length, overall 4.12 m Length overall with stabiliser option... - Page 20 2.6.3. Common technical characteristics of H18SDX. H18SDX Working height 18 m Max. / min. floor height. 16 m / 1.80 m Base overall width 2.25 m Platform overall width 1.88 m Platform dimensions 3.92 m x 1.80 m Length, overall 4.12 m Length overall with stabiliser option 4.22 m...
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Page 21: Available Options
2.6.4. Available Options. OPTIONS H12SD H12SDX H15SD H15SDX H18SDX Bi-energy Stabilisers compulsory Double manual extension Catalytic converter Tires, 12 x 16.5‘’ 2.6.5. Technical characteristics specific to bi-energy option (H12SDE). H12SDE Drive batteries 24 V - 416 Ah Charger 24 V - 50 A Battery charge tester Number of 24 V motor pumps Power per motor pump... -
Page 22: Principle Of Operation
PRINCIPLE OF OPERATION. 3.1. HYDRAULIC CIRCUIT. All machine movements, except travel, are performed by hydraulic power. This power is supplied by an engine-driven gear pump. In the bi-energy version, the hydraulic power can be provided by two gear pumps powered by drive batteries. If a fault occurs, the scissors can be lowered by performing a manual emergency action. -
Page 23: Electrical Circuit
3.2. ELECTRICAL CIRCUIT. The electrical power used for the controls and engine ignition is supplied by a 12 V battery. The electrical power needed to operate the bi-energy motor pumps is supplied by a 24 V drive battery pack. An on-board charger, plugged in to a 16 A domestic socket, can recharge these batteries overnight. Main safety devices - details Engine automatic cut-out: •... -
Page 24: Operation
OPERATION. 4.1. GENERAL INSTRUCTIONS. Your scissors-lift type platform is mobile. All movements are controlled from a control panel located on the platform extension. This is the main control panel. The control panel on the frame is for use in case of accident or malfunction. WARNING. -
Page 25: Battery Discharge (Bi-Energy Option)
4.2.4. Battery discharge (bi-energy option). If the drive battery reaches 80% discharge, the platform lift function is disabled. For troubleshooting and rescue, see § 4.8. 4.2.5. Procedure for repair or rescue. WARNING. As safety devices are potentially disabled during repair or rescue operations, they must be carried out by a competent operator. -
Page 26: Unloading With Ramps
4.3.2. Unloading with ramps. Precautions: ensure that: • platform is fully stowed, • ramps can withstand load, • there is sufficient grip to prevent skidding during manoeuvres, • ramps are properly secured. IMPORTANT: Because this method requires starting the machine, refer to § 4.3 to prevent any risk of false manoeuvres. -
Page 27: Instructions For Putting Machine Into Service
4.4. INSTRUCTIONS FOR PUTTING MACHINE INTO SERVICE. During manufacture, each machine is subject to continuous quality checks. Shipping may cause damage, in which case you must record it in a written complaint to the carrier before first operation. Reminder: Before use, familiarise yourself with the machine by referring to this manual and to the instructions on the plates. -
Page 28: Filling The Fuel Tank
4.4.4. Filling the fuel tank. Before filling the tank, always check the fuel is as specified and has been properly stored to prevent pollution. Do not take fuel from a drum that has not settled, and never use the dregs. Due to the fire risk when filling the tank, take the following precautions: •... - Page 29 Photo 6 Photo 5 4.4.5.6. Safety devices. • Check that emergency stops are operating correctly (item 9, photos 1 and 2). • Check that tilt sensor is working properly (item 10, photo 1) by pushing down on one side (as the red emergency stop button is unlocked, the buzzer should sound when limit angle is reached).
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Page 30: Operating Instructions
4.5. OPERATING INSTRUCTIONS. IMPORTANT: Machine must only be operated when all checks have been completed. After use, always set cut-out (item 1, photo 7) to OFF. Photo 7 : Engine start battery. 4.5.1. Operation from ground. Starting the engine • Check that the battery cut-out is in working position. (photo 7, item 1) •... - Page 31 Single extension Double extension 900 kg - 4 occupants, 700 kg - 4 occupants, PLATFORM of which 200 kg (2 occupants) of which 200 kg (2 occupants) H12SD - H12SDX on extension. on each extension. 700 kg - 4 occupants, 500 kg - 4 occupants, PLATFORM of which 200 kg (2 occupants)
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Page 32: Battery Charge Tester / Hour-Meter (Bi-Energy)
Do not move through neutral without pausing. Any handle movement automatically causes engine speed to increase. Reminder: In case of overload, the platform up/down functions are disabled. WARNING. In the final stage of lowering, an "anti-shear" system prevents any risk of shear when the scissors are stowed. The platform lower function is controlled mainly by the handle, down to a position where the minimum inter- arm gap is 50 mm. -
Page 33: Using The On-Board Charger (Bi-Energy)
The charger is protected by a time-delayed fuse 2 50V 15A 6,3 x 32 fitted directly on the electronic card. In the event of a fault (charger not working), do not attempt to repair it. Contact PINGUELY-HAULOTTE After- Sales Department. -
Page 34: First Use
• If necessary, top up: − with distilled or demineralised water. − after charging. • Never add acid (if acid is spilt, contact S.A.V. HAULOTTE After-Sales Department). • Never leave batteries discharged • Avoid spillage • Clean the batteries to prevent salt formation or current bypass: −... -
Page 35: Manual Extensions
To rapidly assess the condition of your batteries, measure monthly the density of each cell using a hydrometer, as a function of the temperature, using the graphs below (do not measure immediately after filling). STOP ! RECHARGE DO NOT RECHARGE RECHARGE 1.30 1.29... -
Page 36: Emergency Platform Lowering And Troubleshooting
Emergency manual lowering. If the emergency control does not work, the platform can be lowered manually. On H12 SD and H15 SD (See photo 10). On H18SDX (See photo 11). • Pull the handle, and the platform will come down by •... -
Page 37: Gear Disengagement
4.11. GEAR DISENGAGEMENT. The reducing gears on the drive wheels can be disengaged to allow machine towing in case of breakdown. Two models of reducing gear can be factory fitted (photos 11 and 12). WARNING: In this configuration the machine brakes are no longer engaged. To tow the machine, it is essential to use a rigid bar and not to exceed 5 km/h. -
Page 38: Maintenance
In harsh conditions (high temperature, high humidity, polluting atmosphere, high altitude, etc.) some operations must be performed more often and special precautions must be taken: on this subject, consult PINGUELY HAULOTTE After-Sales Department. Only authorised, competent personnel can maintain the machine, and they must respect the safety instructions relative to personnel and environmental protection. -
Page 39: Operations
5.3. OPERATIONS. 5.3.1. Summary chart. FREQUENCY OPERATIONS section • Check levels: − engine oil 4.3.4 − hydraulic oil 4.3.4 − diesel 4.3.4 − electrical batteries 4.3.4 − battery charge, refer to indicator (bi-energy) Daily, or before • Check cleanliness: 4.3.4 operation −... -
Page 40: Procedure
5.3.2. Procedure. IMPORTANT: • For refilling and greasing, use only lubricants specified in the chart in § 5.2. • Retrieve the drained oils in order not to pollute the environment. 5.3.2.1. Hydraulic oil filter. See photo 14. The filter contains a clogging indicator (1). Change the cartridge (2) if the clogging light in the indicator comes on. -
Page 41: List Of Consumables
5.3.2.3. Greasing the cylinder joint. See photo 16. Grease the joint (item 1) with lead-free grease. Photo 16 : Cylinder joint. 5.3.2.4. Greasing the steer-wheel pivots See photo 17. Grease the pivots (item 1) with lead-free grease. Photo 17 : Steer-wheel pivot. 5.3.2.5. -
Page 42: Load Testing
LOAD TESTING. 5.4.1. Overload test. The structural overload test is 125% of the rated safe working load. Type Rated Safe Working Load Structural Overload H12 SD Single extension 900 kg 1125 kg H12 SD Double extension 700 kg 875 kg... - Page 43 5.4.3.1. Stability test on H12SD. The worst case overturning moment applied representing the least favorable loads and forces combined is: Single extension: Double extension: 2997 m.daN which is represented by a load of 2722 m.daN which is represented by a load of 310 kg applied as shown below with the elevating 281 kg applied as shown below with the elevating work platform on a 5.5º...
- Page 44 5.4.3.3. Stability test on H18SDX. The worst case overturning moment applied representing the least favorable loads and forces combined is: Single extension: Double extension: 3630 m.daN which is represented by a load of 3475 m.daN which is represented by a load of 230 kg applied as shown below with the elevating 220 kg applied as shown below with the elevating work platform on a 3.5º...
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Page 45: Troubleshooting
TROUBLESHOOTING. The following pages should help you rectify any operating problems you may experience with your scissor-lift platform. If a problem arises that is not addressed in this chapter or is not rectified by the solutions described below, qualified technical personnel must be consulted before any maintenance is performed. Note also that most of the problems encountered with this machine are due to the hydraulic and electrical systems. - Page 46 FAULT CHECK PROBABLE CAUSE SOLUTION Steer system • Top up oil level as • Lack of oil in hydraulic circuit. required. • No movement when handle • Replace handle actuated. • Control handle not working. (After-Sales Dpt). • Hydraulic pump •...
- Page 47 Hydraulic diagrams. 7.1. H12SD/H15SD. Rep. Désignation on B15087/b High speed Low Speed Stabilisers option Lifting cylinder Direction cylinder Reservoir Motor axle Block One-way valve Solenoid valve Drilled block minimess Plug Pressure controller Choke Screw plug One-way valve Solenoid valve Flow regulator Cutter lowering box Hydraulic motor Circuit selector...
- Page 48 Picture 20 : H12SD / H15SD. Diagram B15087/b...
- Page 49 7.2. H12SDX / H15SDX. Rep. Désignation on B15032/b High speed Medium speed Low Speed Stabilisers option Lifting cylinder Direction cylinder Reservoir Motor axle Motor guiding axle Block One-way valve Solenoid valve Drilled block minimess Plug Pressure controller Choke Screw plug One-way valve Solenoid valve Flow regulator...
- Page 50 Picture 21 : H12SDX / H15SDX : Diagram B15032/b...
- Page 51 7.3. H12SDE / H15SDE. Rep. Désignation on B15031/b High speed Low Speed Stabilisers option Half energy option Lifting cylinder Direction cylinder Reservoir Motor axle Electromagnet One-way valve Solenoid valve Output cumulation block Block One-way valve Solenoid valve Drilled block minimess Plug Pressure controller Choke Screw plug...
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Page 53: Labels
LABELS. 8.1. COMMON LABELS. Label 2 : 7814 352 Label 1 : 7814 451 Label 3 : 7814 359 Label 5 : 7814 436 Label 6 : 7814 380 Label 4 : 7814 456 Label 10 : 7814 449 Label 7 : 7814 360 Label 8 : 7814 362 Label 9 : 7814 364 Label 11 : 7814 368... -
Page 54: Labels Specific To H12S
Label 14 : 7814 443 Label 15 : 7814 497 Label 16 : 7814 427 Label 17 : 7814 457 Label 18 : 7814 457 8.2. LABELS SPECIFIC TO H12S. Label 19 : 7814 376 Label 20 : 7814 377 8.3. -
Page 55: Labels Specific To Options
8.5. LABELS SPECIFIC TO OPTIONS. 8.5.1. Stabilisation option. Label 25 : 7814 426 Label 26 : 7814 428 8.5.2. Bi-energy option. Label 27 : 7814 463 Label 28 : 7814 439 Label 29 : 7814 361 Label 30 : 7814 351...