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Related Manuals for Etnyre Black-Topper Shooter II
Summary of Contents for Etnyre Black-Topper Shooter II
- Page 1 M-423-05R Starting with Serial Number SH1000 Replaces M-423-05 Black-Topper ® SHOOTER II Asphalt Distributor E. D. ETNYRE & CO. 1333 S. Daysville Road, Oregon, Illinois 61061 Phone: 815/732-2116 or 800-995-2116 • Fax: 800-521-1107 • www.etnyre.com...
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Page 2: Warranty
WARRANTY E. D. Etnyre & Co. warrants to the original Purchaser, it’s new product to be free from defects in material and workmanship for a period of twelve (12) months after date of delivery to original Purchaser. The obligation of the Company is limited to repairing or replacing any defective part returned to the Company and will not be responsible for consequential damages or any further loss by reason of such defect. -
Page 4: Table Of Contents
Adjusting Spray Bar Nozzle Angle ........42 Fluoroelastomer Handling ..........1 Adjusting Spray Bar Height ..........42 TABLE OF CONTENTS ............ 3 Servicing The Etnyre P-15 Pump ........43 Vacuum Check ..............43 Warning And Instruction Plates ......... 4 Pump Disassembly And Inspection ......... 43 General Safety Instructions .......... -
Page 5: Warning And Instruction Plates
Plate- Warning, Asphalt Grades 3390696 Decal, BlackTopper Centennial 3390655 Plate- Name, Distributor S/N, Brass 3390540 Plate- Directions, LPG Burner 3390149 Plate- Name, Etnyre 3390670 Plate- Directions, Elect Beckett Burners 3390591 Tag-Caution, Handspray Hose 3390680 Plate- Warning, Fill Cap 3390659 Decal-Warning,GVWR... -
Page 6: General Safety Instructions
General Safety Instructions The operation of a Bituminous Distributor normally requires handling of liquid products at elevated tempera- ture. Also, these liquids may be of a volatile nature. A heating system is supplied to raise or maintain the product temperature, and these systems use highly combustible fuels. As with any type of construction equipment, there are certain hazards associated with careless or improper operation. - Page 7 WARNING WARNING To prevent an explosion or fire hazard: Check To prevent an explosion or fire hazard: Position the tank vent to insure that it is free from the unit broadside to the wind to prevent obstruction before lighting the burners. volatile fumes from drifting toward the burners.
- Page 8 WARNING To prevent severe injury from becoming entangled in machinery: Stand clear of rotating drives. To prevent possible injury: Always open the manhole cover slowly. Pressure build up in the tank may cause the cover to burst open. To prevent possible fire hazards, burns or falls: Keep the unit clean for safe operation.
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Page 9: Introduction
If your unit incorporates custom features, some of the information contained in this manual may not apply. If you have any questions regarding this manual or your unit, contact your Etnyre dealer or the E. D. Etnyre Service Department at 1-800-995-2116. CAUTION... -
Page 10: Component Location And Identification
Component Location And Identification Ladder on Right Side Manhole Exhaust Stack Tank Gage Exhaust Stack Damper Thermometer Burners Strainer/Valve Box Rear Suction Valve Asphalt Pump Return Valve Fuel Oil Tank (Hydraulic Oil Tank on Right Side of Frame) Spray Bar Wing Lift Cylinder LPG Tank Spray Bar... -
Page 11: Hydraulic Tank And Components
Component Location And Identification Spray Bar Component Identification Right Wing Section Breakaway with Spray Valves Swivel Joint Flip Lever Spray Valve Spray Bar Feed Tubes Nozzle 8' Center Section with Valves and Nozzles One Foot Controls (standard) Left Wing Air cylinders on spraybar are individually controlled by Section switches in the cab control panel. -
Page 12: Cab Control Panel
Component Location And Identification CAB CONTROL PANEL SPRA SPRAYBAR YBAR POWER POWER CIRCULA CIRCULATION TION APPLICA APPLICATION TION RATE RATE MEMOR MEMORY CHANGE CHANGE RESET RESET RESET RESET DISPLA DISPLAY FEET FEET GALLONS GALLONS METRES METRES LITRES LITRES MAIN BAR MAIN BAR HYD OIL HYD OIL... - Page 13 adjustments once you get it close to what you desire. must hold the button down while adjusting the applica- Pushing the change display button again will move you tion rate using the application rate switch. Once the to the next screen which displays the minimum pump application rate is stored in a location, you merely need speed.
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Page 14: Rear Control Panel
Component Location And Identification REAR CONTROL PANEL Rear Control Panel Distributor is not equipped with this option, these 1. Pump Control Knob switches will not be there. If you have single folding This knob controls the speed of the asphalt pump when- wing sections, there will only be one switch per side. -
Page 15: Cationic Emulsions
It is believed the chemistry of the emulsion - specifically the residual fumes promote the corrosion • Etnyre Distributors are compatible with Cationic Emulsions provided that certain precautions are taken. • Prior to placing a distributor in to service with Cationic Emulsion, it should be loaded with an AC or MC type material to develop a protective coating. -
Page 16: Set Up Of The Computer
Preparing for Operation Always refer to the truck chassis owner’s manual flow. Decreasing the flow factor decreases the reading for chassis and engine maintenance information. for the given flow. Use the application rate switch to change. Only make a change is you are absolutely sure The following procedures apply to new or rebuilt that the calibration is incorrect. - Page 17 plication rate switch to set this number. 309 is the de- CAUTION fault To prevent damage to the asphalt pump, do not Eighth screen: run pump for more than 5 minutes without bitumen to supply lubrication Threshold Adjust This screen allows for adjusting the target current for the start of spraying.
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Page 18: Engaging Pump On Pto Equipped Distributors
Etnyre dealer, or Etnyre representative. The Shooter II Distributor is designed to handle a CAUTION number of different products, such as AC’s, cutbacks... -
Page 19: Tank Capacity
200ºF. Additional DC-200 ad- or beginning any operation. ditive may be obtained from E. D. Etnyre & Co. or your Etnyre dealer. WARNING To prevent possible burns to operators or... -
Page 20: Filling From The Cab
material from the tank. WARNING Turn the “Master Power” switch “on” to enable the To prevent an explosion or fire hazard: Keep front control panel. burning cigarettes or other sources of 6. At the cab panel, turn the “ Power” switch “on”. combustion away from manholes and overflow Both the front and rear power switches must be on to vents. -
Page 21: Filling From The Rear Control Panel
Filling from the Rear Control Panel WARNING 1. Set all of the valve positions first. To prevent an explosion or fire hazard: Keep burning cigarettes or other sources of 2. Turn the “Power Switch” “on” at the cab control combustion away from manholes and overflow panel. -
Page 22: Filling Through The Manhole
WARNING WARNING To prevent burns: Always wear insulated To prevent possible burns from material gloves when handling spray bar sections or overflow: Allow sufficient space in the tank for hoses. expansion of the material when heating Higher pump speeds will not load thicker materials 11. -
Page 23: Circulating Product In The Tank
At the rear control panel. Circulating Product in the Tank a. Place the “Pump Control switch in the front position to supply power to the cab pump control. WARNING b. Place the “Suction Valve” switch in the To prevent an explosion or fire hazard: Keep “Open”... -
Page 24: Circulating In The Tank From The Rear Control Panel
Circulating in the Tank from the Rear WARNING Control Panel To prevent possible burns: Use extreme caution when using a torch to heat the pump. Before going to the cab to turn the Master Power Asphalt accumulated around the pump may switch on, be sure that the Power switch in the rear ignite when heating the pump with a torch panel is “Off”. -
Page 25: Circulating Product In The Bar
Circulating Product in the Bar WARNING To prevent an explosion or fire hazard: Ensure WARNING that the burners are extinguished before removing any material from the tank in any To prevent an explosion or fire hazard: Ensure manner. Liquid petroleum (LP) burners can that the burners are extinguished before support a flame for several minutes after the removing any material from the tank in any... -
Page 26: Adjusting The Spray Bar Nozzle Angle
Adjusting the Spray Bar Height WARNING Lower the spraybar and adjust the down stops so that To prevent possible burns from hot asphalt the nozzles are approximately 12” above the road, on spray: Do not stand, or allow anyone to stand, the main bar with both wings folded, when the tank is where accidental opening of a valve may empty. -
Page 27: Setting The Digital Memory Presets
circulate some hot material through the bar. This al- decrease below the recommended nozzle flow rating. lows the bar to warm up and also extends the life of the When this occurs, the fan droops causing incomplete bar seals and o-rings. overlapping, heavy edges and streaking. -
Page 28: Suckback From The Cab
nient way to store 5 different preset application rates. WARNING These settings are saved in the memory even after the To prevent possible burns from hot asphalt master power switch has been shut off. spray: Do not stand, or allow anyone to stand, To store an application rate in a memory location, where accidental opening of a valve may set the digital display to “Gal/Sq Yd using the “Change... -
Page 29: Handspraying
Ensure that the self flush valve is closed at the end At the rear panel, turn the Master Power switch on of this function, or before loading or circulating asphalt and place the “Suction Valve” switch in the “Open” to eliminate chances of inducing asphalt into the self position. -
Page 30: Suck Back For Hand Spray Operations
Suck Back for Hand Spray Operations When finished hand spraying, set all valves and le- vers to their positions for handspray suck back. Turn the “Rotary Actuator” to the “Load/Suckback” position. Suck back the asphalt from the handspray hose by turning the “Return”... -
Page 31: Pump Off Operations
Close the transfer valve. Pump Off Operations Decrease the pump speed to approximately 50 GPM. Connect the pump-off hose from the storage tank to the transfer line. Close the “Suction” valve. When preparing to pump off, ensure that all valves Close the valve at the storage tank. -
Page 32: Transfer Operations
When finished, close the valve at the supply tank. Transfer Operations Drain the loading hose from the supply tank to the Set all of the valves and levers to their proper posi- fill connection. tions for transfer. Close the Suction valve with the switch at the rear WARNING panel. -
Page 33: Flushing Operations
Flushing Operations A common practice following completion of the flushing procedure and subsequent shutdown is to pour Set all of the valves and levers to their proper posi- 1 to 2 quarts of solvent into the fill line. This softens or tions for flushing. -
Page 34: Heating Asphalt W/ Liquid Propane Gas (Lpg) Burners
Circulating the asphalt in the tank while heating ers. The LPG burners on your Etnyre distributor re- is recommended for faster heating and quire a supply tank for liquid type burners. Liquid type reduced carbon formation on the flues. - Page 35 Open the valve at the supply tank and immediately IMPORTANT light the inside burner. As soon as the burner lights, When the main fuel valve is opened at the open the bleeder valve. No preheating is necessary. bottle or tank, there is an immediate trickle of gas passing through the inside burner bleeder IMPORTANT valve.
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Page 36: Burners With Outfire Controls
Burners With Outfire Controls IMPORTANT Equipment Design If there is at least 6” of material covering the entire length of the upper flue, the second The burner and the burner control valves are identi- burner can be lit. cal to the manual operated burner system. However, burners with outfire controls are equipped with an out- fire control box. - Page 37 IMPORTANT WARNING In order to activate the thermocouples, both When heating, temperatures within the tank burners must be lit on low flame even if only can vary. Shut the burners off when the one burner will be used for heating. Place the thermometer reaches a reading 10ºF lower ignition torch at the inside burner nozzle and than the desired temperature.
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Page 38: Burners With Automatic Ignition And Temperature Limiting Control
Burner Operation with Auto Ignition & Burners with Automatic Ignition and Temp Control Temperature Limiting Control Open the dampers on the exhaust stacks Equipment Description Circulate the asphalt in the tank before lighting the The temperature limiting control box contains the burners. -
Page 39: Electric Driven Burner Operation
Electric Driven Burner Operation Once the burner shuts off automatically, it will not restart until the cycle button is again depressed. Open the dampers in the exhaust stacks. To shut the system down: Close the main fuel sup- Circulate the asphalt in the tank before lighting the ply valve at the tank. -
Page 40: Troubleshooting
Troubleshooting Trouble Cause Remedy Spray Fogs Pump speed too fast for size of nozzle Lower pump speed or change nozzles. See “Establishing Flow Rate/Ground Speed Ratio.” Spray Streaks Pump speed too slow. Increase pump speed. See “Establishing Flow Rate/Ground Speed Ratio.” Nozzles not at proper angle. - Page 41 Ball joint O-ring is loose. Replace ball joint O-ring. Application Rate Varies Quantity of material in tank not being Use Etnyre measuring stick for accurate measured accurately. readings. Be sure tank is level when measuring. Suction strainer plugged. Clean suction strainer regularly.
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Page 42: Maintenance
Maintenance Electrode Assembly Adjustments 1. Adjust electrode assembly per Figure 20. NOTE: Before installing electrode assembly, check that blower wheel turns freely and that all set screws are tightened securely. 2. Install electrode assembly into air tube unit. Use escutcheon plate for mounting (see Figure 20). 3"... -
Page 43: Fire Burners
Adjusting Spray Bar Nozzle Angle between the springs and the screwdriver. If unable to generate a spark, check the voltage at terminal spades of the 12 volt ignition control box. Voltage must be 12 Adjust nozzles to obtain an angle of approximately volts DC minimum. -
Page 44: Servicing The Etnyre P-15 Pump
Servicing The Etnyre P-15 Pump Vacuum Check 6. Next, measure the case bore vertically at a point 2.8 inches from each side. The vertical measurement 1. Flush pump with 3 quarts of diesel fuel through must not exceed 5.660 inches. If any bore measure- fill line. -
Page 45: General Fuel Data And Heating Terminology
General Fuel Data And Heating Terminology Fuel Data required for the liquid mass to ignite. The closed flash Fuel Weight Per Gallon BTU Content point is generally 30° (F) lower than the open cup flash #2 Fuel Oil 7.49 lbs 144,300 per gallon point. -
Page 46: Hydraulic Fluid Requirements
70 (13) fluid and the circuit in which it is used. Minimum Continuous SUS (cSt) 55 (9.0) Etnyre field service experience indicates that most transmission failures result from a breakdown of fluid Minimum Intermittent SUS (cSt) 47 (6.4) quality. Primary causes are solid particle contamina- tion and overheating. -
Page 47: Contamination Levels
Fluid contaminant profile requirements for Etnyre hydraulic units have been determined empirically based on measuring fluid quality in successful application, and in laboratory tests designed to evaluate hydraulic unit contaminant sensitivity. -
Page 48: Lubrication Chart
cuit systems, and closed systems with cylinders being the desired maintenance interval. As a rough guide, a supplied from the same reservoir, a considerably higher capacity in grams equal to twice the charge flow in GPM filter efficiency is recommended. This applies to sys- has been found to be satisfactory for our systems. -
Page 49: Etnyre Spraybar Nozzles
Etnyre Spraybar Nozzles Ref. Part No. Description Application Application Flow Per Square Yard (Metric) Liters Per Gallons Per Square Meter Minute Per Foot 3351013 1/16” Coin Slot .05 – .20 .23 – .90 3.0 to 3351008 S36-4 V Slot .10 – .35 .45 –... - Page 50 Figure 26. Serial Number Plate Location Decimal Equivalvent Chart Fraction Decimal Fraction Decimal 1/16 9/16 3/16 11/16 5/16 13/16 7/16 15/16 1.00...
- Page 51 If you find inaccurate or confusing information in this manual, or just have a suggestion for improvement, please let us know. Mail or FAX this form to us at: E. D. ETNYRE & CO. 1333 S. Daysville Rd. Oregon, Illinois 61061 • Fax: 800-521-1107 • www.etnyre.com...
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