Ingersoll-Rand HP300WCU Operating, Maintenance & Parts Manual

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P250WCU

Code A

This manual contains important safety information.

Do not destroy this manual.

This manual must be available to the personnel who operate and maintain this machine.

Portable Power

P.O. Box 868 - - 501 Sanford Ave

Mocksville, N.C. 27028

Revised (09-12)

Book 35392877 (1/01)

OPERATING, MAINTENANCE,

COMPRESSOR MODELS

( )

PARTS MANUAL

HP300WCU

P375WCU

Code B

Doosan purchased Bobcat Company from Ingersoll-Rand Company in

2007. Any reference to Ingersoll-Rand Company or use of trademarks,

service marks, logos, or other proprietary identifying marks belonging

to Ingersoll-Rand Company in this manual is historical or nominative

in nature, and is not meant to suggest a current affiliation between

Ingersoll-Rand Company and Doosan Company or the products of

either.

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Summary of Contents for Ingersoll-Rand HP300WCU

Page 1 Mocksville, N.C. 27028 Doosan purchased Bobcat Company from Ingersoll-Rand Company in 2007. Any reference to Ingersoll-Rand Company or use of trademarks, service marks, logos, or other proprietary identifying marks belonging to Ingersoll-Rand Company in this manual is historical or nominative...
Page 2 QUALITY POLICY We will supply products and services that consistently meet the requirements of our customers and each other. CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Book 35392877 (1/01)
Page 3 Foreword Machine models represented in this manual may be used in various locations worldwide. Machines sold and shipped into European common market countries requires that the machine display the EC Mark and conform to various directives. In such cases, the design specification of this machine has been certified as complying with EC directives.
Page 4 Nothing contained in this document is intended to extend any promise, warranty or representation, expressed or implied, regarding the Ingersoll--Rand products described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with the standard terms and conditions of sale for such products, which are available upon request.
Page 5: Table Of Contents
TABLE OF CONTENTS SECTION 1 ....SAFETY SECTION 2 ....WARRANTY/REGISTRATION SECTION 3 .
Page 6 SECTION 1- - SAFETY SAFETY PRECAUTIONS The discharged air contains a very small percentage of compressor lubricating oil and care should be taken General Information to ensure that downstream equipment is compatible. Ensure that the operator reads and understands the decals and consults the manuals before maintenance If the discharged air is to be ultimately released into a or operation.
Page 7 This machine may include such materials as oil, diesel Use care to avoid contacting hot surfaces (engine fuel, antifreeze, brake fluid, oil/air filters and batteries exhaust manifold and piping, air receiver and air which may require proper disposal when performing discharge piping, etc.).
Page 8 SAFETY LABELS Look for these signs on machines shipped to international markets outside North America, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow instructions. If you do not understand, inform you supervisor. Hot Surface Corrosion risk Lifting point...
Page 9 Read the Operation and Maintenance manual before operation or maintenance of this machine is undertaken. WARNING - - Maintain correct tire pressure. (Refer to the GENERAL INFORMATION section of this manual). WARNING: Consult the operation and maintenance manual before performing any maintenance. Rough Service Designation Wet Location Operation Do not stack...
Page 10 Oil Drain km/h WARNING undertake Do not exceed the speed limit. maintenance on this machine until the electrical supply is disconnected and the air pressure is totally relieved. Read the Operation and Maintenance manual before operation or maintenance of this machine is undertaken remove Operating...
Page 11 Look for these signs on machines shipped to markets in North America, which point out potential hazards to the safety of you and others. Read and understand thoroughly. Heed warnings and follow instructions. If you do not understand, inform you supervisor. Indicates the presence of a hazard which WILL cause serious injury, death or property damage, if ignored.
Page 12 WARNING WARNING Improper operation of this equipment. Modification or alteration of this machine. CAN cause serious injury or death. CAN cause serious injury or death. Read Operator’s Manual supplied with this Do NOT alter or modify this machine without the machine before operation or servicing.
Page 13 WARNING WARNING Disconnected Air Hoses Whip. CAN cause serious injury or death. Combustible Gas. CAN cause serious burns, blindness or death. When using air tools attach safety device (OSHA Valve) at source of air supply for Keep sparks and open flames away each tool.
Page 14 SECTION 2 - - Warranty Ingersoll--Rand, through its distributor, warrants that Portable Light Tower Generators - - The earlier each item of equipment manufactured by it and deliv- of twelve (12) months from shipment to or the ac- ered hereunder to the initial user will be free of defects cumulation of 2,000 hours of service by the initial in material and workmanship for a period of three (3) user.
Page 15 Ingersoll--Rand will provide a new part or repaired part, at its election, in place of any part which is found upon its inspection to be defective in material and workman- ship during the period prescribed above. Such part will be repaired or replaced without charge to the initial user during normal working hours at the place of busi- ness of an Ingersoll--Rand distributor authorized to sell the type of equipment involved or other establishment...
Page 16 GENERAL WARRANTY INFORMATION GENERAL WARRANTY Extended Coverage Portable Compressor Package 1 year/2000 hours Airend 2 years/4000 hours 5 years/10,000 hours Limited warranty, major components (refer to op- erator’s manual). Portable Genset Package 1 year/2000 hours Generator 2 years/4000 hours Light Tower Package 1 year/2000 hours Generator...
Page 17 Extended Limited Airend Warranty Ingersoll--Rand Portable Compressor Division is pleased to announce the availability of extended limited airend warranty. Announcement of the extended warranty coincides with the introduction of PROSTECt Compressor Fluid. PROSTECt Compressor Fluid is an amber colored fluid specially formulated for Portable Compressors and is being provided as the factory filled fluid for all machines except ! XHP650/900/1070 models.
Page 18: Warranty/Registration
WARRANTY REGISTRATION Complete Machine Registration Machines shipped to locations within the United States do not require a warranty registration unless the machine status changes (i.e. change of ownership). Machines shipped outside the United States require notification be made to initiate the machine warranty.
Page 19 WARRANTY REGISTRATION Selling Distributor Servicing Distributor Name Name Owner/User Name Address Address Address City City City County County County State State State Zip Code Zip Code Zip Code Telephone Telephone Telephone Complete the Applicable Blocks Owner/User Type of Business (check one only) Construction--Heavy Asphalt Contractor Coal Mining...
Page 20 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Book 35392877 (1/01)
Page 21: Noise Emission
SECTION 3 - - NOISE EMISSION This section pertains only to machines distributed with- in the United States. WARNING TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any persons, other than for purposes of maintenance, repair, or re- placement, of any device or element of design incorporated into any new compressor for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use;...
Page 22 NOISE EMISSION CONTROL MAINTENANCE LOG COMPRESSOR MODEL SERIAL NO. USER UNIT NO. UNIT IDENTIFICATION DEALER OR DISTRIBUTOR FROM WHOM PURCHASED: Engine Make & Model: Serial No.: Purchaser or Owner: Address: Date Purchased: The Noise Control Act of 1972 (86 Stat. 1234) prohibits tampering with the noise control system of any compressor manufactured and sold under the above regulations, specifically the following acts or the causing thereof: (1) the removal or rendering inoperative by any persons, other than for purposes of maintenance, repair, or re- placement, of any device or element of design incorporated into new compressor for the purpose of noise control...
Page 23 MAINTENANCE SCHEDULE ITEM AREA PERIOD Compressed Air Leaks As Detected Safety and Control Systems As Detected Acoustic Materials Daily Fasteners 100 hours Enclosure Panels 100 hours Air Intake & Engine Exhaust 100 hours Cooling Systems 250 hours Isolation Mounts 250 hours Engine Operation See Operator’s Manual Fuels &...
Page 24 MAINTENANCE RECORD FOR NOISE EMISSION CONTROL AND EXTENDED WARRANTY ITEM NO. DESCRIPTION OF WORK HOURMETER MAINT/ LOCATION CITY/ WORK DONE BY READING STATE (NAME) INSPECT DATE Book 35392877 (1/01)
Page 25 SECTION 4 - - GENERAL DATA Compressor Models P 250WCU HP 300WCU P 375WCU Rated Delivery - - cfm (litres/sec) 250 (118) 300 (141) 375 (177) Rated Pressure - - psi (kPa) 100 (689) 150 (1034) 100 (689) Engine - - (Diesel) Cummins Cummins Cummins...
Page 26 SECTION 5 - - OPERATION BEFORE TOWING TOWING WARNING WARNING Failure to follow these instructions can cause Failure to follow these instructions can cause severe injury or death. severe injury or death. -- Ensure that tires, wheels and running gear are in good condition and secure.
Page 27 STARTING • Open manual blowdown valve to ensure pressure is relieved in receiver--separator system. Close valve in WARNING order to build up full air pressure and ensure proper oil circulation. Do NOT operate machine with guards removed. .• Check battery for proper connections and condition. CAUTION •...
Page 28 This unit is protected by sensors or switches at All Diagnostic lamps should be off. If not, stop the ma- the following locations: chine and investigate. If opened above, close manual (1) High engine COOLANT temperature in the engine. blowdown valve. (2) Low engine oil pressure, in the engine.
Page 29 CONTROL PANEL Operating Controls/Instruments (Standard) 10. Compressor Discharge Pressure Gauge - - Indicates pressure in receiver tank, psi (kPa). 14. Discharge Air Temp. Gauge - - (Optional) Indicates in _F and _C. Normal operating range: 185_F/85_ to 248_F/120_C. 15. Engine Oil Pressure Gauge (Optional) - - Indicates engine oil pressure (psi (kPa).
Page 30 36518066 Normally, regulation requires no adjusting, but if prop- 4. Insure that pressure is maintained at rated er adjustment is lost, proceed as follows: pressure, then turn regulator adjustment screw counterclockwise until throttle arm (C) just begins to Note: Refer to general data for machine rated speeds move.
Page 31: Operation
HP300 IQ System TO AFTERCOOLER FROM FILTERS The IQ System is a complete, self--contained system Standard which provides cooler, cleaner air than from a Operation standard portable compressor. The system utilizes an integral aftercooler, high--efficiency filtration, and a patented condensate disposal system to provide the cool, clean air.
Page 32: Maintenance
CAUTION Yearly Maintenance: The normal maintenance interval on the primary and The compressor regulation system is adjusted to secondary IQ System filters is one year, or earlier if maintain regulated pressure at the separator tank. pressure drop becomes excessive. DO NOT adjust regulation to provide full regulation pressure at the service valve when the Restriction indicators for the filters are mounted on the IQ System is enabled.
Page 33 SECTION 6 - - MAINTENANCE COMPRESSOR OIL LEVEL The oil level should be checked before the unit is CAUTION started. The optimum operating level is midway of the sight tube on the side of the receiver tank. See the decal beside the sight tube. If the oil level is not in the Any unauthorized modification or failure to maintain this equipment may make it unsafe and out of factory “OK”...
Page 34 In the event that the filter element must be reused GAUGES immediately, compressed air cleaning (as follows) is The instruments or gauges are essential for safety, recommended since the element must be thoroughly maximum productivity and long service life of the dry.
Page 35 The flexible hoses used in the fuel, oil and air lines on COMPRESSOR OIL COOLER these units are primarily used for their ability to The compressor lubricating and cooling oil is cooled by accommodate relative movement between means of the fin and tube--type oil cooler. The components.
Page 36 NOTICE WARNING Installing a new oil filter element when the old gasket remains on the filter head, will cause an oil High pressure air can cause severe injury or death leak and can cause property damage. from hot oil and flying parts. Always relieve pressure before removing caps, plugs, covers or 4.
Page 37 Place a spoonful of grease in the palm of one hand and take the bearing in the other hand. Push a segment RECEIVER- -SEPARATOR SYSTEMS of the wider end of the bearing down into the outer edge of the grease pile closest to the thumb. Keep lifting and pushing the bearing down into the edge of WARNING the grease pile until grease oozes out both from the top...
Page 38 S Place a straightedge across top of element and mea- The life of the oil separator element is dependent upon sure from bottom of straightedge to bottom of ele- the operating environment (soot, dust, etc.) ment (See Fig. 4.1). should be replaced every twelve months or 2000 hours.
Page 39 SCAVENGE LINE EXTERIOR FINISH CARE WARNING This unit was painted and heat cured at the factory High pressure air can cause severe injury or death with a high quality, thermoset polyester powder coat- from hot oil and flying parts. Always relieve ing.
Page 40 MAINTENANCE SCHEDULE Daily Weekly Monthly 3 MOS . 6 MOS. 12 MOS. 250 hrs. 500 hrs 1000 hrs Compressor Oil Level Engine Oil Level *Radiator Coolant Level Gauges/Lamps Fuel Tank (fill at end of day) DRAIN *Fuel/Water Separator Drain Air Cleaner Precleaner Dumps Fan/Alternator Belts Battery Connections/Electrolyte Tire Pressure and Surface...
Page 41 SECTION 7 - - LUBRICATION GENERAL INFORMATION Lubrication is an essential part of preventive mainte- If the unit has been operated for the time/ hours men- nance, affecting to a great extent the useful life of the tioned above, it should be completely drained of oil. If unit.
Page 42: Lubrication
RATED OPERATING PRESSURE SECTION 7 - - COMPRESSOR 350 PSI 100 - - 300 PSI 500 PSI 125_F LUBRICATION 50_C 40_C 104_F Portable Compressor Fluid Chart XHP505 XHP 1001 XHP1001 86_F 30_C Refer to these charts for correct compressor 65_F 20_C fluid required.
Page 43: Troubleshooting
SECTION 8 - - Trouble Shooting INTRODUCTION B. Do The Simplest Things First Trouble shooting for a portable air compressor Most troubles are simple and easily corrected. is an organized study of a particular problem or example, most complaints are “low capacity” which may series of problems and a planned method of be caused by too low an engine speed or “compressor procedure for investigation and correction.
Page 44 TROUBLE SHOOTING CHART Bold Headings depict the COMPLAINT - - Subheadings suggest the CAUSE Note: Subheadings suggest sequence to follow troubleshooting. Corrective Action Unit Shutdown: Out of Fuel Add CLEAN diesel Fuel Compressor Oil Temp. Too High See Complaint 10 Engine Water Temp.
Page 45 Engine Oil Pressure Lamp Stays On: Corrective Action Low Oil Level Add oil. Out of Level >15 degrees Relocate or reposition. Wrong Lube Oil See Engine Oil Spec. Change oil. Clogged Oil Filter Element(s) Replace element(s). Engine Malfunctioning See Trouble Shooting in Engine Manual. Loose Wire Connection.
Page 46 Excessive Compressor Oil Temperature: Corrective Action Ambient Temp. > 125_F (52_C) Above spec limit. Out of Level > 15 degrees Relocate or reposition unit. Low Oil Level Add oil. Look for any leaks. Wrong Lube Oil Check spec in this manual. Dirty Cooler Clean exterior surfaces.
Page 47 Short Air Cleaner Life: Corrective Action Dirty Operating Conditions Move unit to cleaner environment. Inadequate Element Cleaning Install new element. Incorrect Stopping Procedure Read procedure in this manual. Wrong Air Filter Element Install proper element. Oil Pump Drive Coupling Inspect coupling. If necessary, replace coupling. Excessive Oil In Air: High Oil Level Read procedure in this manual.
Page 48: Parts Ordering
SECTION 9 - - PARTS ORDERING location relative to the other parts in the assembly. GENERAL The part number, the description of the part and the quantity of parts required are shown on each This publication, which contains an illustrated parts illustration or on adjacent page.
Page 49 MARKINGS AND DECALS Always specify the number of the parts list pub- NOTICE lication. Do not paint over safety warnings or instructional decals. If safety warning decals become illegible, Always specify the quantity of parts required. immediately order replacements from the factory. Always specify the part number, as well as the description of the part, or parts, exactly as it is Part numbers for original individual decals and their...
Page 50 Warranty: The Company warrants that parts man- Limitation of Liability: ufactured by it will be as specified and will be free from The remedies of the Purchaser set forth herein are ex- defects in materials and workmanship. The Compa- clusive, and the total liability of the Company with re- ny’s liability under this warranty shall be limited to the spect to this order whether based on contract, warran- repair or replacement of any part which was defective...
Page 51 AIREND EXCHANGE PROGRAM Category “C”: The airend must be over five years Your Ingersoll--Rand Company Construction Equip- old. ment Group Sales Offices and authorized distributors as well as Ingersoll--Rand International autonomous companies and authorized distributors now Your nearest sales office, autonomous company or have an airend exchange program to benefit portable authorized distributor must first contact the Parts Ser- compressor users.
Page 52: Parts List
PARTS LIST CONTENTS CONTENTS Frame & Running Gear Seperator Tk Complete (P250) Drawbar Complete Seperator Tk Complete (P375 & HP300) Running Gear Complete Minimum Pressure Valve Electric Brake Wiring Fuel Tank Complete Fuel Tank Complete Electric Brake Shoes Air Intake Assembly (P250) Tire Assembly Air Intake Complete (P375 &...
Page 53 DRAWBAR END INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 11/27/95 FRAME & RUNNING GEAR DATE/REV: MODEL NO. MANUAL NO. P250WCU/JD 35392877--002 7/00 P375WCU/JD - - 53 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 54 ITEM C.P.N. DESCRIPTION 36876670 FRAME 36026268 TIRE ASSEMBLY 36877942 LIFTING BAIL 36877173 AXLE ASSEMBLY {PRIOR TO S/N 320787} 36881225 AXLE ASSEMBLY, ELECTRIC BRAKE {BEGIN WITH S/N 320787} SCREW, HEX HD M12 X 50 96730395 36879203 NUT, HEX NYLOC M12 SCREW,FLG HD M12 X 25 36879492 36880599 SPACER, RUNNING GEAR...
Page 55 DRAWBAR END INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 11/27/95 DRAWBAR COMPLETE MODEL NO. MANUAL NO. DATE/REV: 4/96 P250WCU/JD 35392877--004 P375WCU/JD - - 55 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 56 ITEM C.P.N. DESCRIPTION 36876621 DRAWBAR 36879302 SCREW, FLG HD M16 X 50 36879211 NUT, HEX FLG M16 36757284 CHANNEL, 3POS MTG 35610377 CHAIN, SAFETY LINK, COUPLING 35372432 36752228 JACK ASSEMBLY {PRIOR TO S/N 309681} JACK ASSEMBLY {BEGIN WITH S/N 309681} 54443577 35609544 PIN, QUICK RELEASE...
Page 57 DRAWBAR END RUNNING GEAR COMPLETE PART NO. 36877173 DEXTER 6- -LUG PRIOR TO S/N 320787 INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 10/11/95 RUNNING GEAR COMPLETE DATE/REV: MODEL NO. MANUAL NO. P250WCU/JD 35392877--006 2/96 P375WCU/JD - - 57 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 58 ITEM C.P.N. DESCRIPTION 35390004 AXLE 35315126 SPRING 35360734 U--BOLT 35316868 GREASE SEAL 35316876 BEARING CONE 35316884 BEARING CUP 35318823 HUB with CUPS & STUDS 35318831 BEARING CUP 35318849 BEARING CONE 35315209 SPINDLE WASHER 35315217 SPINDLE NUT 35379395 GREASE CAP 35315241 TIE PLATE 35315258 35361898...
Page 59 DRAWBAR END BEGIN with S/N 320787 INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 3/12/96 ELEC BRAKE AXLE DATE/REV: MODEL NO. MANUAL NO. 35392877--006 4/01 OMEGA - - 59 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 60 ITEM C.P.N. DESCRIPTION 35390004 AXLE 35315126 SPRING 35360734 U--BOLT 35316868 GREASE SEAL 35316876 BEARING CONE 35316884 BEARING CUP 35390459 HUB with STUDS 35318831 BEARING CUP 35318849 BEARING CONE 35315209 SPINDLE WASHER 35315217 SPINDLE NUT 35379395 GREASE CAP 35315241 TIE PLATE 35315258 35361898 WHEEL STUD...
Page 61 INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 3/12/96 ELEC BRK w/ 2--LIGHT ASSY MODEL NO. MANUAL NO. DATE/REV: 4/01 35392877--008 OMEGA - - 61 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 62 ITEM C.P.N. DESCRIPTION 36788081 TAIL LIGHT 36895878 HARNESS, TAIL LIGHT 36787968 GROMMET 36895282 HARNESS, ELECTRIC BRAKE 35375427 TERMINAL, SNAP 35315944 SWITCH, BREAKAWAY 37140365 TERMINAL, SPLICE 35346337 TERMINAL, LUG 35253038 CLAMP, 3/8 36881225 GEAR, ELEC BRAKE w/ RUNNING 92368687 SCREW, TAPPING M06--100 X 14 36893634 GROMMET, CLEARANCE LIGHT 36789261...
Page 63 DEXTER SECTION A - - A INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 3/12/96 ELEC BRAKE SHOE MODEL NO. MANUAL NO. DATE/REV: 4/01 35392877--010 OMEGA - - 63 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 64 ITEM C.P.N. DESCRIPTION 35390830 LH BACKING PLATE ASSEMBLY 35390848 RH BACKING PLATE ASSEMBLY 35360734 LH BRAKE SHOE KIT 35316868 RH BRAKE SHOE KIT 35316876 MAGNET KIT 35390913 PARKING BRAKE LEVER 35391010 ADJUSTING SCREW ASSEMBLY 35391069 ADJUSTING SLOT PLUG 35318849 BRAKE SPRING KIT INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY:...
Page 65 TIRE AND WHEEL ASSEMBLY 36026268 INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 10/23/95 TIRE AND WHEEL ASSY. DATE/REV: MODEL NO. MANUAL NO. P250WCU/JD 35392877--012 2/96 P375WCU/JD - - 65 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 66 ITEM C.P.N. DESCRIPTION 35318757 WHEEL 35382565 VALVE STEM 36846319 TIRE TIRE AND WHEEL ASSEMBLY 36026268 INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 10/23/95 TIRE AND WHEEL ASSY. DATE/REV: MODEL NO. MANUAL NO. P250WCU/JD 35392877--013 2/96 P375WCU/JD - - 66 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 67 {PRIOR TO S/N 309681} JACK ASSEMBLY 36752228 INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 7/29/93 JACK ASSEMBLY DATE/REV: MODEL NO. MANUAL NO. P250WCU/JD 35392877--014 2/96 P375WCU/JD - - 67 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 68 ITEM C.P.N. DESCRIPTION CRANK ASSEMBLY 36856383 {PRIOR TO S/N 309681} 36856409 OUTER TUBE ASSEMBLY 36856359 BASE 35609544 PIN AND CHAIN ASSEMBLY 36856375 FLAT WASHER 36856391 INNER TUBE ASSEMBLY 36856367 BEARING 95935003 WASHER 95934857 SCREW 95923298 95844213 SCREW 35324409 JACK ASSEMBLY 36752228 INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY:...
Page 69 DRAWBAR END PRIOR TO SN 307227 FOR P250 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION ENGINE COMPLETE 10/11/95 DATE/REV: MODEL NO. MANUAL NO. 11/97 35392877--016 P--250WCU - - 69 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 70 ITEM C.P.N. DESCRIPTION 36894251 ENGINE 36876324 MOUNT, ENGINE 96701495 SCREW, HEX M12--175 X 25 36766343 SCREW, HEX M10--150 X 60 36766319 WASHER, SNUBBER 36876274 ISOLATOR, ENGINE 35378538 ELBOW, BARBED 96705033 SCREW, M10--150 X 110 96701404 WASHER, FLAT M10 36895076 BRACKET, SPEED CONTROL 36880706 SWITCH, WATER TEMPERATURE 35322411...
Page 71 DRAWBAR END BEGIN WITH SN 307227 FOR P250 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION ENGINE COMPLETE 10/11/95 DATE/REV: MODEL NO. MANUAL NO. 35392877--016 4/00 P--250WCU - - 71 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 72 ITEM C.P.N. DESCRIPTION 36894251 ENGINE {PRIOR TO S/N 308296} 36876324 MOUNT, ENGINE 54444997 MOUNT, ENGINE {BEGIN WITH S/N 308296} 96701495 SCREW, HEX M12--175 X 25 {PRIOR TO S/N 308296} 36766343 SCREW, HEX M10--150 X 60 96739958 SCREW, HEX M12--1.75 X 70 {BEGIN WITH S/N 308296} 36766319 WASHER, SNUBBER...
Page 73 DRAWBAR END PRIOR TO SN 307227 FOR P375 and HP300 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION ENGINE COMPLETE 10/11/95 DATE/REV: MODEL NO. MANUAL NO. 11/97 35392877--018 P--375WCU - - 73 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 74 ITEM C.P.N. DESCRIPTION 36887891 ENGINE 36876324 MOUNT, ENGINE 96701495 SCREW, HEX M12--175 X 25 36766343 SCREW, HEX M10--150 X 60 36766319 WASHER, SNUBBER 36876274 ISOLATOR, ENGINE 35378538 ELBOW, BARBED 96705033 SCREW, M10--150 X 110 95935037 WASHER, FLAT M10 36895076 BRACKET, SPEED CONTROL 36880706 SWITCH, WATER TEMPERATURE 35322411...
Page 75 DRAWBAR END BEGIN WITH SN 307227 FOR P375 and HP300 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION ENGINE COMPLETE 10/11/95 DATE/REV: MODEL NO. MANUAL NO. 35392877--018 4/00 P--375WCU - - 75 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 76 ITEM C.P.N. DESCRIPTION 36887891 ENGINE {PRIOR TO S/N 308296} 36876324 MOUNT, ENGINE 54444997 MOUNT, ENGINE {BEGIN WITH S/N 308296} 96701495 SCREW, HEX M12--175 X 25 {PRIOR TO S/N 308296} 36766343 SCREW, HEX M10--150 X 60 96739958 SCREW, HEX M12--1.75 X 70 {BEGIN WITH S/N 308296} 36766319 WASHER, SNUBBER...
Page 77 DRAWBAR END A2 A3 A7 M B2 B3 B C D INGERSOLL- -RAND COMPANY A9 B1 PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION COOLING COMPLETE 12/6/95 MODEL NO. MANUAL NO. DATE/REV: 3/97 P250WCU/JD 35392877--020 P375WCU/JD - - 77 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 78 ITEM C.P.N. DESCRIPTION 36876233 RADIATOR [P250 ONLY] 36887651 RADIATOR [P300 & P375 ONLY] 36769560 CAP, RADIATOR 95928230 PLUG 30641278 COCK, DRAIN 1/4NPT 36876241 COOLER, OIL [P250 ONLY] 36887669 COOLER, OIL [P300 & P375 ONLY] 96702055 SCREW, HEX M8--125 X 20 96700869 NUT, HEX M8 95934998...
Page 79 DRAWBAR END FOR P250 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR END COMPLETE 10/11/95 MODEL NO. MANUAL NO. DATE/REV: P--250WCU 2/97 35392877--022 P--250WJD - - 79 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 80 ITEM C.P.N. DESCRIPTION 36774321 COUPLING 35329887 COUPLING, DRIVE 35321421 95055307 SCREW, CAP 3/8--16 X 2 36863389 BUSHING 95065660 SCREW, SET 1/4--20 X 1/2 95065538 SCREW, SET 5/16--18 X 1/2 95934840 SCREW,HEX 5/16--18 X 2 3/4 35279025 SCREW, TAPPING M08--125 X 20 35282292 14”...
Page 81 DRAWBAR END MATCH SHEET 3 127.5 mm AIREND ASSEMBLY 36006005 FOR P250 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR END ASSEMBLY 10/24/91 MODEL NO. MANUAL NO. DATE/REV: P--250WCU 2/96 35392877--024 P--250WJD - - 81 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 82 ITEM C.P.N. DESCRIPTION 35328475 COVER, SHAFT SEAL 20A11C2M234 O--RING OIL SEAL 35593490 GUARD 36798346 35327543 BEARING, BALL 35317148 SCREW 36736148 CASE, GEAR 35849066 GASKET, GEAR CASE 35599596 PLATE, RETAINING X1026T45 WASHER 35853001 SHAFT, DRIVE 35317361 KEY, DRIVE GEAR 34M2AB412 SCREW 35272533 SCREW 35289057...
Page 83 DRAWBAR END MATCH SHT 5 MATCH SHEET 1 127.5 mm AIREND ASSEMBLY 36006005 FOR P250 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR END ASSEMBLY 10/24/91 MODEL NO. MANUAL NO. DATE/REV: P--250WCU 2/96 35392877--026 P--250WJD - - 83 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 84 ITEM C.P.N. DESCRIPTION 34M2AB411 SCREW 35317155 PLATE, CLAMP 35317379 KEY, DRIVEN GEAR 35317387 SET, GEAR 35316801 SPACER 35317395 BEARING, ROLLER 35287614 SPACER 35289180 BEARING, ROLLER 164A13S156 RING, RETAINING 35316819 RING, SPACER 161A13S315 RING, RETAINING 35313527 BEARING, ROLLER HOUSING, ROTOR 36785111 36005999 SET, ROTOR SCREW...
Page 85 DRAWBAR END MATCH SHEET 3 127.5 mm AIREND ASSEMBLY 36006005 FOR P250 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR END ASSEMBLY 10/24/91 MODEL NO. MANUAL NO. DATE/REV: P--250WCU 2/96 35392877--028 P--250WJD - - 85 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 86 ITEM C.P.N. DESCRIPTION 35323708 SHIM (.127) 35849058 GASKET, REAR BEARING HSG 36842458 HOUSING, REAR BEARING PIN, DOWEL 35323617 35588185 PISTON, BALANCE 35317353 SHIM (.05) BEARING, TAPER ROLLER 39124391 LOCKNUT, BEARING 35323112 PLUG 35278555 20A11C2M236 O--RING SHIM (.05) 35317643 SHIM (.127) 35317635 COVER, BEARING 35588672...
Page 87 DRAWBAR END FOR P375 and HP300 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR END COMPLETE 10/11/95 MODEL NO. MANUAL NO. DATE/REV: P--375WCU 35392877--030 2/97 P--375WJD - - 87 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 88 ITEM C.P.N. DESCRIPTION 35060631 UNLOADER ASSEMBLY 36877199 AIR END SUPPORT 35588318 GASKET 35843168 UNLOADER INLET 35834779 COUPLING 35589621 BUSHING 96701503 SCREW, HEX M16--200 X 90 35327212 WASHER, SNUBBER 35318229 MOUNT 96700885 NUT, HEX M16 35375591 SCREW, HEX M16--200 X 30 95934923 WASHER, FLAT 35374842...
Page 89 DRAWBAR END 178.5 mm AIREND ASSEMBLY 36010791 FOR HP300 UNITS ONLY 178.5 mm AIREND ASSEMBLY 36008761 FOR P375 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 12/3/91 AIR END ASSEMBLY MODEL NO. MANUAL NO. DATE/REV: P--375WCU 35392877--032 12/96 P--375WJD - - 89 - -...
Page 90 ITEM C.P.N. DESCRIPTION 35375385 SCREW 39437637 GASKET 35108372 SCREW 35255827 CLAMP PLATE 35327063 GEAR SET (P375WCU) 35277599 GEAR SET (HP300WCU) 35262716 SPACER 35327626 SPACER BEARING 35327550 SCREW 35326602 RETAINING PLATE 35327543 BEARING 17A13A287 DOWEL PIN 36723641 GEAR CASE 35336304 SCREW...
Page 91 DRAWBAR END 178.5 mm AIREND ASSEMBLY 36010791 FOR HP300 UNITS ONLY 178.5 mm AIREND ASSEMBLY 36008761 FOR P375 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 12/3/91 AIR END ASSEMBLY MODEL NO. MANUAL NO. DATE/REV: P--375WCU 35392877--034 12/96 P--375WJD - - 91 - -...
Page 92 ITEM C.P.N. DESCRIPTION 161A13S475 SNAP RING 35313535 ROLLER BEARING 35375385 SCREW 39703921 FRT BEARING HOUSING 35518497 GASKET 12A9C135 39748942 ROTOR HOUSING 39437629 GASKET 95239927 DOWEL PIN 35085042 ROTOR SET 35332915 DOWEL PIN 95223178 SNAP RING 164A13S215 SNAP RING 35609361 ROLLER BEARING 35270131 BEARING SPACER 178.5 mm AIREND ASSEMBLY 36010791...
Page 93 DRAWBAR END 178.5 mm AIREND ASSEMBLY 36010791 FOR HP300 UNITS ONLY 178.5 mm AIREND ASSEMBLY 36008761 FOR P375 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 12/3/91 AIR END ASSEMBLY MODEL NO. MANUAL NO. DATE/REV: P--375WCU 35392877--036 12/96 P--375WJD - - 93 - -...
Page 94 ITEM C.P.N. DESCRIPTION REAR BEARING HOUSING 36769404 35313600 SHIM, .002 35313618 SHIM, .003 35364769 SHIM, .010 35262690 CLAMP PLATE 35104108 SCREW 39437595 BALL BEARING 20A11C2M249 O--RING 35354448 SHIM SET 36763704 SCREW 35287556 PLUG 35600832 REAR BEARING COVER 39435441 CLAMP PLATE SCREW 119A2A177N 178.5 mm AIREND ASSEMBLY 36010791...
Page 95 BEGINNING WITH SERIAL NUMBER 300624 UNLOADER VALVE ASSEMBLY 35060631 INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 9/30/92 UNLOADER ASSEMBLY DATE/REV: MODEL NO. MANUAL NO. P250WCU/JD 35392877--038 5/99 P375WCU/JD - - 95 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 96 ITEM C.P.N. DESCRIPTION 35318013 HOUSING BUSHING 35317205 WASHER 35322767 PISTON SPRING 35318005 PISTON BUSHING 35588193 PISTON UNLOADER 35317197 DIAPHRAGM 35321603 SPRING 35317239 PISTON WASHER 35321595 CAP SCREW 35836949 PISTON COVER 35271162 SCREW 35374842 SCREW {PRIOR TO S/N 300624} 96702287 {BEGIN WITH S/N 300624} SCREW, HEX M10--1.50 X 25 35833227 PISTON HOUSING...
Page 97 OIL TEMPERATURE BYPASS VALVE ASSEMBLY 36876787 INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 10/11/95 OIL TEMP BYPASS VALVE DATE/REV: MODEL NO. MANUAL NO. 35392877--040 P250WCU/JD 2/96 P375WCU/JD - - 97 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 98 ITEM C.P.N. DESCRIPTION 36876753 BODY 35584242 GASKET 36876761 BODY 36876779 COVER 36782019 ELEMENT 20A11EM231 O--RING 36786382 SCREW 35288448 BALL 35379940 SPRING 36788164 PLUG 36788172 SEAL OIL TEMPERATURE BYPASS VALVE ASSEMBLY 36876787 INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 10/11/95 OIL TEMP BYPASS VALVE MODEL NO.
Page 99 FOR P250 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 10/12/95 OIL FILTER ASSEMBLY MODEL NO. MANUAL NO. DATE/REV: 35392877--042 2/96 P--250WCU P--250WJD - - 99 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 100 ITEM C.P.N. DESCRIPTION 35355460 HEAD ASSEMBLY {PRIOR TO S/N 300624} 36897445 HEAD ASSEMBLY {BEGIN WITH S/N 300624} 36897353 OIL FILTER ELEMENT 550A10S073P REDUCER 550A10S060P UNION, FITTING 35294750 ELBOW 95934907 WASHER, FLAT 35376953 SCREW, HEX M10--150 X 20 36880367 BRACKET, OIL FILTER 35273408 SCREW, HEX M08--125 X 20 96700869...
Page 101 FOR P375 and HP300 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 10/12/95 OIL FILTER ASSEMBLY MODEL NO. MANUAL NO. DATE/REV: P--375WCU 35392877--044 2/96 P--375WJD - - 101 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 102 ITEM C.P.N. DESCRIPTION 36877371 HEAD ASSEMBLY {PRIOR TO S/N 300624} 36897437 HEAD ASSEMBLY {BEGIN WITH S/N 300624} 36897353 OIL FILTER ELEMENT {PRIOR TO S/N 300624} 36897346 OIL FILTER ELEMENT {BEGIN WITH S/N 300624} 552A10S102P REDUCER 552A10S080P UNION, FITTING 95376133 ELBOW, 90 1 5/8--12 95934907 WASHER, FLAT 95920674...
Page 103 DRAWBAR END FOR P250WCU ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 12/6/95 EXHAUST COMPLETE DATE/REV: MODEL NO. MANUAL NO. 35392877--046 P250WCU 3/97 - - 103 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 104 ITEM C.P.N. DESCRIPTION 36894244 MUFFLER 36879021 CAP, RAIN 96702055 SCREW, HEX M8--125 X 20 36877827 TUBE, EXHAUST 35209048 CLAMP, SADDLE 95922894 NUT 3/8--16 36845378 GASKET 35611995 SCREW, SOCKET HEAD M10--150 X 25 FOR P250WCU ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 12/6/95...
Page 105 DRAWBAR END FOR HP300AWCU & P375AWCU ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 12/8/95 EXHAUST COMPLETE DATE/REV: MODEL NO. MANUAL NO. 35392877--048 HP300AWCU 3/97 P375AWCU - - 105 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 106 ITEM C.P.N. DESCRIPTION 36877330 MUFFLER 36846484 CAP, RAIN 96702055 SCREW, HEX M8--125 X 20 36877843 TUBE, EXHAUST 35113646 CLAMP, SADDLE 95922894 NUT 3/8--16 FOR HP300AWCU & P375AWCU ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 12/8/95 EXHAUST COMPLETE DATE/REV: MODEL NO.
Page 107 DRAWBAR END FOR P250 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR SERVICE COMPLETE 10/12/95 MODEL NO. MANUAL NO. DATE/REV: 35392877--050 2/96 P--250WCU P--250WJD - - 107 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 108 ITEM C.P.N. DESCRIPTION 36879039 TUBE, SERVICE AIR 95219770 ADAPTER {PRIOR TO S/N 305271} 36865434 SONIC NOZZLE 36923928 SONIC NOZZLE {BEGIN WITH S/N 305271} 19A7S55Z1 NIPPLE 36779056 WYE VALVE 35261155 CLAMP 35369347 CONNECTOR, MALE 95933451 COUPLING 36766756 MUFFLER ORIFICE 35369354 ELBOW 35324839 BALL VALVE 35369339...
Page 109 DRAWBAR END FOR P375 and HP300 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR SERVICE COMPLETE 10/12/95 MODEL NO. MANUAL NO. DATE/REV: P--375WCU 35392877--052 2/96 P--375WJD - - 109 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 110 ITEM C.P.N. DESCRIPTION 36879047 TUBE, SERVICE AIR 95944625 BUSHING, REDUCING 1/2 -- 1/4 36789550 MIN PRESSURE VALVE 36881068 CONNECTOR 35576115 VALVE, BALL 95928032 NIPPLE 19A7J2Z1 NIPPLE, CLOSED 1/4 NPT X 15/16 36847952 REGULATOR, PRESSURE (HP300 ONLY) 36854149 REGULATOR, PRESSURE (P375 0NLY) 35192178 CLAMP 35369347...
Page 111 FOR P250 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 10/26/95 SEP TANK COMPLETE DATE/REV: MODEL NO. MANUAL NO. 35392877--054 P--250WCU 7/00 P--250WJD - - 111 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 112 ITEM C.P.N. DESCRIPTION 54465992 SEPARATOR TANK 54447313 SEPARATOR ELEMENT 35325224 SAFETY VALVE 95944708 STREET TEE 95280541 PLUG 35579630 FILLER PLUG 35279942 O--RING 36877793 SCREW, HEX FLANGE M12--175 X 40 35292069 CONNECTOR, 1 5/8--12 36860468 FITTING 35324649 GASKET 92121532 GLASS TUBE 36840437 VALVE, CHECK 36781227...
Page 113 FOR P375 and HP300 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 10/26/95 SEP TANK COMPLETE DATE/REV: MODEL NO. MANUAL NO. P--375WCU 35392877--056 7/00 P--375WJD - - 113 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 114 CHECK VALVE 95280541 PLUG 95944625 BUSHING, 1/2-- 1/4 REDUCING 35325232 SAFETY VALVE (P375WCU) {PRIOR TO S/N 297429} 36784114 SAFETY VALVE (HP300WCU) {BEGIN WITH S/N 297429} 36920254 SAFETY VALVE (HP300WCU) 35324649 GASKET 36877793 SCREW, HEX FLANGE HEAD M12 X 40 36860468...
Page 115 FOR P375 and HP300 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION MIN PRESS VALVE 3/23/92 MODEL NO. MANUAL NO. DATE/REV: P--375WCU 35392877--058 2/96 P--375WJD - - 115 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 116 ITEM C.P.N. DESCRIPTION 35379973 MIN PRESS VALVE BODY 35380708 CV ASSEMBLY 35380732 SPRING 35380716 PISTON 35380724 O--RING 35380740 SPRING 35380757 36789550 MIN PRESS VALVE ASSEMBLY FOR P375 and HP300 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION MIN PRESS VALVE 3/23/92 MODEL NO.
Page 117 DRAWBAR END LGTH 58” FOR P250 CU LGTH 68” FOR P375, HP300 CU LGTH 40” FOR JOHN DEERE ENGINE LGTH 3” LGTH 30” FOR CUMMINS ENGINE LGTH 23” FOR JOHN DEERE ENGINE INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 12/15/95 FUEL TANK COMPLETE...
Page 118 ITEM C.P.N. DESCRIPTION 36876514 TANK, FUEL 36897239 STRAP, FUEL TANK CAP, FUEL FILLER 36845014 35361849 GASKET, FUEL SENDER 95916532 SCREW, FILLISTER HEAD 10--32 X 1/2 36792828 PLATE, FUEL TANK COVER 35389972 COVER, FUEL FILL 35389964 GASKET, FUEL FILL COVER 35144328 SCREW, LOCK 1/4--20 X 5/8 BUSHING 35384577...
Page 119 DRAWBAR END ON P250WCU ON P250WJD FOR P250 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR INTAKE COMPLETE 1/4/96 DATE/REV: MODEL NO. MANUAL NO. P--250WCU 35392877--062 6/96 P--250WJD - - 119 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 120 ITEM C.P.N. DESCRIPTION 36862829 CLEANER, ENGINE AIR 36863835 CLEANER, A/E AIR 36878346 HOSE, ENGINE AIR INLET (P250WCU) 36878320 HOSE, ENGINE AIR INLET (P250WJD) 35374073 CLAMP, 3.62” DIA. 35585009 BAND, AIR CLEANER MOUNTING 96702055 SCREW, HEX M08--125 X 20 36879591 BRACKET, AIR FILTER 35588524 ELBOW, 180 RUBBER 35587468...
Page 121 DRAWBAR END FOR P375 and HP300 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR INTAKE COMPLETE 12/13/95 DATE/REV: MODEL NO. MANUAL NO. 35392877--064 6/96 P--375WCU - - 121 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 122 ITEM C.P.N. DESCRIPTION 36863900 CLEANER, AIR ASSEMBLY 35294974 BAND, MOUNTING 96702055 SCREW, HEX M8--125 X 20 96700869 NUT, HEX M8 36899649 ELBOW, 180 4” 36897668 CLAMP, 4.5” 36845915 BRACKET, AIR CLEANER 96701495 SCREW, HEX M12--175 X 25 36878353 HOSE, ENGINE AIR INLET 54565825 HOSE, ENGINE AIR INLET 35374073...
Page 123 A/E AIR CLEANER ASSEMBLY 36863835 FOR P250 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR CLEANER ASSEMBLY 10/27/93 MODEL NO. MANUAL NO. DATE/REV: P--250WCU 35392877--066 2/96 P--250WJD - - 123 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 124 ITEM C.P.N. DESCRIPTION 35326057 COVER 35318252 AIR CLEANER ELEMENT 35291475 35318245 VACUATOR VALVE A/E AIR CLEANER ASSEMBLY 36863835 FOR P250 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR CLEANER ASSEMBLY 10/27/93 MODEL NO. MANUAL NO. DATE/REV: P--250WCU 35392877--067 2/96...
Page 125 ENGINE AIR CLEANER ASSEMBLY 36862829 FOR P250 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR CLEANER ASSEMBLY 10/27/93 MODEL NO. MANUAL NO. DATE/REV: P--250WCU 35392877--068 2/96 P--250WJD - - 125 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 126 ITEM C.P.N. DESCRIPTION 35388883 AIR CLEANER BODY 36876423 AIR CLEANER ELEMENT 35326032 COVER 35388891 VACUATOR VALVE 35291475 ENGINE AIR CLEANER ASSEMBLY 36862829 FOR P250 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR CLEANER ASSEMBLY 10/27/93 MODEL NO. MANUAL NO.
Page 127 A/E AIR CLEANER ASSEMBLY 36863900 FOR P375 and HP300 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR CLEANER ASSEMBLY 2/27/92 MODEL NO. MANUAL NO. DATE/REV: P--375WCU 35392877--070 2/96 P--375WJD - - 127 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 128 ITEM C.P.N. DESCRIPTION 35326230 ELEMENT 35326222 COVER 35326214 VACUATOR VALVE 35291475 SAFETY ELEMENT 35377696 A/E AIR CLEANER ASSEMBLY 36863900 FOR P375 and HP300 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR CLEANER ASSEMBLY 2/27/92 MODEL NO. MANUAL NO.
Page 129 DRAWBAR END INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 10/24/95 BATTERY ASSEMBLY MODEL NO. MANUAL NO. DATE/REV: 35392877--072 2/96 P250WCU/JD P375WCU/JD - - 129 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 130 ITEM C.P.N. DESCRIPTION 36844264 BATTERY, 12 VDC 36853232 BATTERY TRAY 36853257 HOLD--DOWN ANGLE 36853240 BATTERY HOOK 35516582 POSITIVE BATTERY CABLE 36870609 NEGATIVE BATTERY CABLE 35130293 SCREW, TAPPING 3/8--16 X 3/4 36853265 WASHER, PLASTIC 35144492 NUT, LOCK 1/4--20 SCREW, TAPPING M06--100 X 14 92368687 36879096 BRACKET, BATTERY MOUNTING...
Page 131 22” 26” DISCHARGE PRESSURE GAGE CYLINDER 26” 26” AIREND FOR P250 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR PIPING 3/1/96 DATE/REV: MODEL NO. MANUAL NO. 35392877--074 P--250WCU 2/96 P--250WJD - - 131 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 132 ITEM C.P.N. DESCRIPTION 35279777 ELB 90 1--5/8--12 X --20JIC 35279942 O--RING 36879039 TUBE SERVICE AIR 35324839 VALVE, BALL 1/4 NPT {PRIOR TO S/N 305271} 36865434 NOZZLE, .453 ORIFICE SONIC 36923928 NOZZLE, .453 ORIFICE SONIC {BEGIN WITH S/N 305271} 35369347 CONN ML 1/4NPT X 3/8TB 35114545 TEE STREET 1/4 NPT 36766756...
Page 133 26” DISCHARGE PRESSURE GAGE 20” CYLINDER 40” AIREND 24” 32” 30” FOR P375 and HP300 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION AIR PIPING 3/1/96 DATE/REV: MODEL NO. MANUAL NO. P--375WCU 35392877--076 2/96 P--375WJD - - 133 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 134 ITEM C.P.N. DESCRIPTION ELB ML 1/8NPT X 3/8TB 35370386 TBG 3/8 OD SYNFLEX 35356484 ELB ST 1--1/2NPT 95953311 C0NN ML 1/4NPT X 3/8TB 35369347 ORF MUF .140 36766756 CPLG 1/8NPT 95930319 NIP 1/4NPT X 7/8 LG 19A7J2Z1 VLV, PRESS REGULATOR (P375) 36854149 VLV, PRESS REGULATOR (HP300) 36847952...
Page 135 16 32 13 14 13 14 18 36 29 37 AIREND FOR P250 UNITS ONLY 18 35 34 38 INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 3/1/96 OIL PIPING DATE/REV: MODEL NO. MANUAL NO. 35392877--078 P--250WCU 2/96 P--250WJD - - 135 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 136 ITEM C.P.N. DESCRIPTION 95955993 ST. CONN -- 1.312 --12 X --16 JIC W/O--RING 36877652 TUBE ASSY 36876787 OIL TEMP BYPASS VALVE 35227909 HOSE ASSY --16 JIC X 25.0 35283472 CONNECTOR .25NPT X --4 JIC 36840437 IN LINE ORIFICE/CHK VLV 36781227 TUBE SCAVENGE LINE 35329309 LENZ FITTING...
Page 137 19 18 15 16 15 16 46 48 46 48 53 31 50 51 22 31 53 47 34 53 43 FOR P375 and HP300 UNITS ONLY INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION OIL PIPING 3/1/96 DATE/REV: MODEL NO.
Page 138 ITEM C.P.N. DESCRIPTION 95955993 ST. CONN. 1/312--12 X --16 JIC W/O--RING {PRIOR TO S/N 296791} 95469128 ELBOW 45 1 5/16 TO --16 {BEGIN WITH S/N 296791} 36877652 TUBE ASSY 36876787 OIL TEMP BYPASS VALVE 35227909 HOSE ASSY --16 X 25.0 35315407 HOSE ASSY 36840411...
Page 139 RED/BLK RED/BLK RED/BLK RED/BLK THERMAL SENSOR PNK/VIO VIO/YEL COMPRESSOR FUSE LT BLU TEMP SWITCH 20A F1 S2 N.C. PNK/GRN ENGINE BATT TEMP SWITCH S4 N.C. LT BLU/ORG DIODE LT BLU/WHT START SW S1 LT BLU/RED ALTERNATOR START DIODE GRY/RED YEL/RED 12VDC (+) LOW FUEL SHUTDOWN...
Page 140 ITEM C.P.N. DESCRIPTION STARTER 36844264 BATTERY 35376169 DIODE 35376169 DIODE 36792083 FUSE, 20A ALTERNATOR 36856250 RELAY,STARTER 36873861 RELAY, START PROTECT 36878361 RELAY, FUEL 36878361 RELAY, BYPASS SOLENOID, FUEL HOURMETER 36879880 36884211 SWITCH, START 35596436 SWITCH, CPRSR TEMP 36878379 SWITCH, ENGINE OIL SWITCH, ENGINE TEMP 36880706 36865756...
Page 141 RED/BLK RED/BLK RED/BLK RED/BLK THERMAL SENSOR PNK/VIO VIO/YEL VIO/YEL COMPRESSOR FUSE LT BLU TEMP SWITCH 20A F1 S2 N.C. PNK/GRN LOW FUEL SHUTDOWN OPTION BATT LT BLU/WHT START SW S1 ENGINE TEMP SWITCH ALTERNATOR START S4 N.C. LT BLU/ORG LT BLU/RED YEL/BLU 12VDC (+) DIODE...
Page 142 ITEM C.P.N. DESCRIPTION STARTER 36844264 BATTERY 35376169 DIODE 35376169 DIODE 36792083 FUSE, 20A ALTERNATOR 36856250 RELAY,STARTER 36873861 RELAY, START PROTECT 36878361 RELAY, FUEL 36878361 RELAY, BYPASS SOLENOID, FUEL HOURMETER 36879880 36884211 SWITCH, START 35596436 SWITCH, CPRSR TEMP 36878379 SWITCH, ENGINE OIL SWITCH, ENGINE TEMP 36880706 36865756...
Page 143 RFT CLEARANCE LIGHT RR CLEARANCE LIGHT RIGHT TAIL LIGHT LICENSE PLATE LIGHT LEFT TAIL LIGHT LFT CLEARANCE LIGHT LR CLEARANCE LIGHT INGERSOLL- -RAND COMPANY NOTE: PORTABLE COMPRESSOR DIVISION WHITE WIRE MAY BE FRAME GROUND. DATE/DWN BY: DESCRIPTION 11/12/97 STD WIRING DIAGRAM DATE/REV: MODEL NO.
Page 144 ITEM C.P.N. DESCRIPTION 36788081 LAMP ASSEMBLY 36788081 LAMP ASSEMBLY 36895860 LIGHT, LICENSE 35367044 LAMP, RED CLEARANCE 35367051 LAMP, YELLOW CLEARANCE 35367044 LAMP, RED CLEARANCE 35367051 LAMP, YELLOW CLEARANCE 36895852 HARNESS, 2--LIGHT SYSTEM AVAILABLE FROM I- -R: PLUG SOCKET 35288760 35288752 NOTE: STANDARD MACHINE IS SUPPLIED WITHOUT PLUG ON LIGHT HARNESS.
Page 145 DRAWBAR END OFF ON START PUSH AFTER WARM- -UP INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 12/18/95 INST/CONTROL PNL ASSY DATE/REV: MODEL NO. MANUAL NO. P250WCU/JD 35392877--086 12/96 P375WCU/JD - - 145 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 146 ITEM C.P.N. DESCRIPTION 36884492 RECESSED FRAME ASSEMBLY 35390368 PANEL, ACRYLIC 36879948 COVER, REAR CONTROL PANEL 36880730 CLIP, GAUGE RETAINING 35390319 CAP, 2” GAUGE 35390301 CAP, 3.38” GAUGE 36879898 GAUGE, 150 PSI PRESSURE (P250, P375) 36879906 GAUGE, 250 PSI PRESSURE (HP300) 36879880 HOURMETER COVER, WARNING MODULE...
Page 147 DRAWBAR END BEGINNING WITH SN 296791 B F A7 (P250) (HP300 -- P375) (HP300 -- B7 B9 P375) B A9 B A6 B1 B2 INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 1/16/96 ENCLOSURE COMPLETE DATE/REV: MODEL NO. MANUAL NO. 35392877--088 P250WCU/JD 12/98...
Page 148 ITEM C.P.N. DESCRIPTION 36894319 PANEL, CRBSD REAR SIDE 36797652 SCREW, TAPPING M06--100 X 12 36894327 PANEL, STSD FRONT SIDE 36894335 PANEL, CRBSD FRONT SIDE 36894301 PANEL, STSD REAR SIDE 36897205 PANEL, REAR END CAP 36897544 PANEL, LOWER SIDE 36877066 RAIL, TOP 36755742 SRRIP, CONNECTOR 36877132...
Page 149 DRAWBAR END E F G E F G INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 1/16/96 ENCLOSURE COMPLETE DATE/REV: MODEL NO. MANUAL NO. 35392877--090 P250WCU/JD 7/00 P375WCU/JD - - 149 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 150 ITEM C.P.N. DESCRIPTION 36879112 PAN,BELLY 36797652 SCREW, TAPPING M06--100 X 12 36879385 PAN, ENGINE--AIR END BELLY 35300771 SCREW, TAPPING M06--100 X 20 35279413 COVER, BELLY PAN RETAINER 35256445 35256429 STUD, SHORT 35256452 RECEPTACLE, CLIP--ON 36879104 COVER, COOLER DRAIN 36867174 COVER, ENGINE OIL DRAIN INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY:...
Page 151 DRAWBAR END B F A7 Z B7 B A9 B A6 B1 B2 INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 7/04/00 GALVANNEAL ENCLOSURE DATE/REV: MODEL NO. MANUAL NO. 35392877--092 P250WCU/JD 7/00 P375WCU/JD - - 151 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 152 ITEM C.P.N. DESCRIPTION 54523675 PANEL, CRBSD REAR SIDE 36797652 SCREW, TAPPING M06--100 X 12 54523717 PANEL, STSD FRONT SIDE 54523725 PANEL, CRBSD FRONT SIDE 54523659 PANEL, STSD REAR SIDE 54523733 PANEL, REAR END CAP 54523758 PANEL, LOWER SIDE 54523196 RAIL, TOP 54523782 SRRIP, CONNECTOR 54523238...
Page 153 DRAWBAR END E F G E F G INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 7/4/00 ENCLOSURE COMPLETE DATE/REV: MODEL NO. MANUAL NO. 35392877--094 P250WCU/JD 7/00 P375WCU/JD - - 153 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 154 ITEM C.P.N. DESCRIPTION 54523303 PAN,BELLY 36797652 SCREW, TAPPING M06--100 X 12 54523345 PAN, ENGINE--AIR END BELLY 35300771 SCREW, TAPPING M06--100 X 20 35279413 COVER, BELLY PAN RETAINER 35256445 35256429 STUD, SHORT 35256452 RECEPTACLE, CLIP--ON 54523295 COVER, COOLER DRAIN 54523170 COVER, ENGINE OIL DRAIN INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY:...
Page 155 DRAWBAR END BEGINNING WITH SN 296791 INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 1/5/96 FOAM INSULATION COMPL DATE/REV: MODEL NO. MANUAL NO. 35392877--096 P250WCU/JD 1/99 P375WCU/JD - - 155 - - Books: 35392877 (4/01), 35392885E, 35393172P...
Page 156 ITEM C.P.N. DESCRIPTION 36879419 PANEL, ROOF ACST 36879401 PANEL, MIDDLE ROOF ACST 36879229 PANEL, BOTTOM FRONT END ACST 36879237 PANEL, TOP FRONT END ACST 36879377 PANEL, RADIATOR DOOR ACST 36879252 PANEL, BOTTOM REAR END ACST 36879260 PANEL, MIDDLE REAR END ACST 36879278 PANEL, TOP REAR END ACST 36879294...
Page 157 WARNING WARNING DANGER WARNING Trapped air pressure. Hot pressurized fluid. Disconnected air hoses whip. Can cause serious injury or Can cause serious injury death. Can cause serious burns. death. Close service valve and When using air tools attach safety operate tool to vent trapped device (OSHA Valve) at source of Do not open radiator while air before performing any...
Page 158 ITEM C.P.N. DESCRIPTION 54568779 WARNING, ROTATING FAN 54568761 WARNING, HOT FLUID 54604962 NOTICE, RADIATOR FILL 54625207 DIESEL FUEL 36522290 SAFETY CARD 36847861 CABLE TIE 54568753 WARNING, BATTERY 54568803 WARNING, TOWING 54568787 WARNING, IMPROPER OPERATION 36879054 OPERATING INSTRUCTIONS 54629902 DANGER/WARNING, COMBO 54604921 NOTICE, TOW CHAINS 36531176...
Page 159 WARNING Rotating fan blade. Can cause serious injury. Do not operate without guard in place. 54568779 REV. A WARNING High pressure air. Can cause serious injury or death. Relieve pressure before removing filler plugs/caps, fittings or covers. 54568795 REV. A INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY:...
Page 160 ITEM C.P.N. DESCRIPTION 54496559 WIRING DIAGRAM 54568779 WARNING, ROTATING FAN 54568795 WARNING, HIGH PRESSURE 54604970 OIL FILL 54435086 GENERAL DATA 36529394 REGULATION ADJUSTMENT INGERSOLL- -RAND COMPANY PORTABLE COMPRESSOR DIVISION DATE/DWN BY: DESCRIPTION 1/16/96 DECAL LOCATION DATE/REV: MODEL NO. MANUAL NO. 35392877--101 P250WCU/JD 12/00...

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