Sigma SPRIZZA SPZ 40 Instruction, Use And Maintenance Manual
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Sigma SPRIZZA SPZ 40 Instruction, Use And Maintenance Manual

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Via Artigianato 85 – 25030 Torbole Casaglia.
(BRESCIA) – ITALY – Tel 030 265 04 88 –Fax 030 265 01 43
INSTRUCTIONS, USE AND MAINTENANCE MANUAL
SPRIZZA SPZ 40
Translation of the original instructions
Edition date 01/01/2015

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Summary of Contents for Sigma SPRIZZA SPZ 40

  • Page 1 Via Artigianato 85 – 25030 Torbole Casaglia. (BRESCIA) – ITALY – Tel 030 265 04 88 –Fax 030 265 01 43 INSTRUCTIONS, USE AND MAINTENANCE MANUAL SPRIZZA SPZ 40 Translation of the original instructions Edition date 01/01/2015...

  • Page 2: Table Of Contents

    General information ..........................4 1.1. Foreword ............................4 Content of the declaration of conformity ..................5 Warranty conditions ..........................6 3.1. Validity ............................... 6 3.2. Warranty mode of provision ......................6 3.3. Wear parts ............................6 General safety standards ........................7 4.1.
  • Page 3 14.5. Routine maintenance ........................28 14.5.1. Replacing the felt and fixing the new cloth .................29 14.5.2. Belt tensioning procedure ......................30 14.5.3. Replacing the counterweight cable .....................31 14.5.4. 14.4.4.How to tension belts and chains ..................32 14.6. Special maintenance ........................33 14.7. Machine cleaning ..........................34 15.

  • Page 4: General Information

    EU market or for which compliance with Laws, Directives, etc. issued by the EU was expressly required by the customer and formally accepted by SIGMA SRL. These references and instructions have no meaning and value for all machines not intended for the EU market, apart from the above exceptions.

  • Page 5: Content Of The Declaration Of Conformity

    VAT number: 03121980175 Through Mrs. Ornella Salvadori, as Chairwoman; DECLARES that the machine: SPRIZZA SPZ 40 Year of manufacture: complies with the relevant provisions provided by: -Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery and amending Directive 95/16/EC (transposed by the Italian state with L.D.

  • Page 6: Warranty Conditions

    Warranty conditions 3.1. Validity The warranty becomes effective from the date of shipment and lasts for twelve months, if: • The machine was not damaged during transportation, and it was installed, commissioned, used and serviced as prescribed in this manual. •...

  • Page 7: General Safety Standards

    General safety standards The safe and systematic use of the machine is subject to compliance with the below listed standards and behaviours. 4.1. Safety standards. • Personnel must be in good physical and mental condition, adequately trained on using the "sprizza" by reading this manual.
  • Page 8 • training: transfer of information, knowledge, etc ..., on special and specific topics, with verification of understanding of the topics covered, but without practical demonstration; • training: transfer of information, knowledge, etc ..., with practical demonstration of their implementing on special and specific topics, and verification of understanding by application to practical cases of the topics.

  • Page 9: Customer Set-Ups

    5.1. Instructions for ordering spare parts SIGMA S.r.l. reserves to make all changes it deems necessary to its machine models. It is, therefore, always necessary to specify: •...

  • Page 10: Safe Work Methods And Procedures

    Safe work methods and procedures READ THESE INSTRUCTIONS CAREFULLY BEFORE USING THE MACHINE In order to prevent hazardous conditions and/or possible injuries caused by: electric current, mechanical parts, fire, or of hygienic nature, the following safety warnings must be observed: •...
  • Page 11 Earthing obligation Prohibition to clean and Prohibition to remove the lubricate moving parts safety devices and guards ATTENTION! Wear the provided PPE during operation (e.g. shoes with reinforced tip, gloves, goggles and masks). Clean the machine thoroughly after use. Do not remove the safety devices. Do not put any object through the plates with the machine on.

  • Page 12: Organisation Of The Manual And How To Consult It

    Organisation of the manual and how to consult it 7.1. Glossary Symbol Description Features Person informed on machine operation, adjustment and programming, on the safety and protection systems, who knows the possible OPERATOR manufacturing cycles and the ingredients to be used with related maximum quantities allowed, and has read and understood the operating and maintenance manual.

  • Page 13: Machine Description

    Machine description MACHINE DESCRIPTION AND USE: The machine consists of a sturdy steel sheet structure painted with epoxy powder. The parts involved in micro- rolling and smoothing the dough are protected by a belt in the fixed upper part of the machine and in the mobile lower part.

  • Page 14: Machine Identification

    • The Sigma packages fully meet the requirements of Directive 94/62/EC and Legislative Decree 05/02/97 no. 22 (and subsequent amendments and additions) and so become waste similar to urban, that can be easily inserted in any separate collection program.

  • Page 15: Technical Data And Features

    10. Technical data and features 10.1. Units of measurement The units of measurement used in the manual are: • Millimetres [mm] • Kilograms [kg] • Kilowatts [kW] 10.1.1. Technical data MACHINE ELECTRICAL POWER MODEL POWER [kW] PLATE DIAMETER MASS [kg] SUPPLY SPZ 40 0.55...

  • Page 16: Packaging

    10.1.3. Packaging MODEL SPZ 40 10.2. Control panel CONTROL PANEL 1) START & STOP BUTTON 2) INDICATOR LIGHT Instructions, use and maintenance manual Pag. 16/48 SRIZZA 40...

  • Page 17: Type Of Drive And Motor

    10.3. Type of drive and motor Drive: MECHANICAL Motor type for SPZ 40 - M71: 0.55kW 230V 50Hz 1.5A SINGLE-PHASE 10.4. Storage and conservation of the machine 10.4.1. Storage Storing the packaged machine: The machine must be stored in a closed and covered place, on a smooth and solid surface protected from dust and dirt, from atmospheric agents and in a hygienically safe place.

  • Page 18: Transport And Installation

    11. Transport and installation 11.1. Machine on pallet Make sure that the lifting equipment capacity is adequate to the load. Widen the lifting forks as much as possible and make sure they stick out from the pallet. Work in an area free from persons and animals. During movement, always keep the load as close to the ground as possible.

  • Page 19: Description Of The Adjustment And Commissioning Operations

    1) Insert a pole of 15 [mm] 11.3. Description of the adjustment and commissioning operations 11.3.1. Installation For its stability the machine is fitted with adjustable rubber feet and it can be placed on a suitably strong table or base. The machine must be positioned on a smooth surface and able to support the weight (floor with resistance above 20 kgcm ).

  • Page 20: Electric Line Connection

    11.3.2. Electric line connection The electrical connection must be done by a qualified electrician, according to the methods and regulations in force in the country of installation. The machine is supplied with power cable without plug. The cable must be kept away from hot and/or moving parts and must not obstruct the movement or transiting of people and things.

  • Page 21: Adopted Safety Devices

    12. Adopted safety devices The alarm and signal devices on the machine in question are: PIZZATO MICRO-SWITCH. This micro works as follows: by lowering the lifting lever the machine stops. Pizzato micro-switch IN THE EVENT OF A HAZARD, LOWER THE LIFTING LEVER. ATTENTION: Do not use the safety device as STOP Instructions, use and maintenance manual Pag.

  • Page 22: User Instructions

    13. User instructions 13.1. Operating instructions DO NOT REMOVE OR TAMPER WITH THE PROTECTIONS AND ELECTRICAL OR MECHANICAL SAFETY DEVICES FITTED ON THE MACHINE. The machine MUST be used by a single operator at a time. DO NO ACTIVATE THE MACHINE WITHOUT THE CLOTH CARRIER RING 13.1.1.

  • Page 23: Workable Doughs

    • EDGE: there is a rubber disc under the lower plate felt which forms the edge of the pizza. The standard disc mounted on the machine is 29 cm and is used for 32 cm pizzas: the rubber disc diameter is, therefore, smaller by 2-3 cm compared to that of the desired pizza.
  • Page 24 This method, without using the cold, has the drawback that all dough portions leaven in the same way and at the same time; so, there will only be one ideal moment for perfect maturation, and this contrasts with the natural requirements of a pizzeria, that needs portions available for the time scheduled for consumption.
  • Page 25 However, they give rise to elastic and tough doughs that must be counteracted with some solutions to reduce the effects: while with flours having a W around 200 the perfect total number of spiral revolutions should be 1100-1200, with flours characterised by a W above 300 the duration of the dough must be increased to 1500-1600 revolutions. The dough time is simply obtained by dividing the total number of revolutions by the number of rpm of the spiral.
  • Page 26 As soon as the dough is removed from the mixer bowl, immediately portion it and form the balls of the desired weight. Place the balls to leaven as follows: correct leavening must take place in a place protected from air so as to prevent the formation of ''skin'' on the dough surface.

  • Page 27: Scheduled Maintenance And/Or Replacement Interventions

    14. Scheduled maintenance and/or replacement interventions 14.1. Master switch FOR ANY MAINTENANCE AND CLEANING OPERATIONS, THE MACHINE MUST BE OFF AND DISCONNECTED FROM THE ELECTRIC LINE. Scheduled maintenance and/or replacement interventions of high wear parts with instructions for the MAINTENANCE AND CLEANING OPERATIONS to be performed, allow the machine to last longer.

  • Page 28: System Checks

    14.4. System checks Periodically inspect the operation of machine automation and its earthing. Inspect the methods of operation, the safety functions, the contacts on the terminal board and the integrity of the cables, of the luminous indicators and of the earthing VERIFICATION: INTERVAL METHOD...

  • Page 29: Replacing The Felt And Fixing The New Cloth

    14.5.1. Replacing the felt and fixing the new cloth FOR ANY MAINTENANCE AND CLEANING OPERATIONS, THE MACHINE MUST BE OFF AND DISCONNECTED FROM THE ELECTRIC LINE. Before performing any of the following operations, wear PPE such as: shoes with reinforced tip and non-slip sole, gloves. The following operations are ONLY necessary to tension the chain, if case of replacement, contact the seller.

  • Page 30: Belt Tensioning Procedure

    14.5.2. Belt tensioning procedure FOR ANY MAINTENANCE AND CLEANING OPERATIONS, THE MACHINE MUST BE OFF AND DISCONNECTED FROM THE ELECTRIC LINE. Before performing any of the following operations, wear PPE such as: shoes with reinforced tip and non-slip sole, gloves. Remove the upper casing screws (1) (see chap.

  • Page 31: Replacing The Counterweight Cable

    14.5.3. Replacing the counterweight cable FOR ANY MAINTENANCE AND CLEANING OPERATIONS, THE MACHINE MUST BE OFF AND DISCONNECTED FROM THE ELECTRIC LINE. Before performing any of the following operations, wear PPE such as: shoes with reinforced tip and non-slip sole, gloves. If replacing the counterweight cable, proceed as follows: •Disconnect the device from the power socket before opening the machine.

  • Page 32: How To Tension Belts And Chains

    14.5.4. 14.4.4.How to tension belts and chains -) Describe how to properly tension a drive belt is very complicated. - measure the length of free section A in mm - halfway on free section A and perpendicularly to the same, apply force F required to bend the belt (arrow) B (mm) equal to A/100 (e.g.

  • Page 33: Special Maintenance

    14.6. Special maintenance For operations that are not specifically mentioned in the manual, you must refer to personnel authorised by the company. To replace the motor and electronic boards or following a machine fall, contact our customer service for on-site assistance or an in-factory inspection. Faults - replacement of micro-switch pizzato: remove the screws holding the rear casing together (see chap.

  • Page 34: Machine Cleaning

    14.7. Machine cleaning Daily Checks Always keep the machine clean to prevent the formation of micro-organism colonies that can alter the end product and be harmful to health. It is also important that flour does not deposit on moving parts, thus creating annoying squeaks and abnormal wear.

  • Page 35: Troubleshooting

    15. Troubleshooting 15.1. Machine lock-up and necessary solutions Operating anomalies Possible causes Repairs Performed by Personnel authorised by the employer and/or Turning the master switch Plug not inserted properly, qualified personnel in into position, the indicator Check the connection or its wires are detached possession of the light does not come on.

  • Page 36: Machine Exploded View

    16. Machine exploded view EXPLODED VIEW 1 Instructions, use and maintenance manual Pag. 36/48 SRIZZA 40...
  • Page 37 TABLE EXPLODED VIEW 1 Pos. Q.ty Description Drawing SCREW M8X23 DIN 603 UPPER PLATE SPZ 40 86153028-2 HIGH SUPPORT 26150038 6203 2RS 17-47-14 BEARING 13000324 17 MM HUB 01150012 MULTIGRIP BELT 12003951 PULLEY PLATE 85126023-2 DUCT PULLEY 50HZ 01153077 LOW SUPPORT 01153039 6206 2RS 30-62-16 BEARING 13000317...
  • Page 38 EXPLODED VIEW 2 TABLE EXPLODED VIEW 2 Pos. Q.ty Description Drawing WHEELS PLATE 01153009 SUPPORT WHEELS PIN 01153006 WHEELS SHAFT LONG 01153038 WHEELS SHAFT SHORT 01153036-1 WHEELS 01153005-2t Instructions, use and maintenance manual Pag. 38/48 SRIZZA 40...
  • Page 39 EXPLODED VIEW 3 Instructions, use and maintenance manual Pag. 39/48 SRIZZA 40...
  • Page 40 TABLE EXPLODED VIEW 3 Pos. Q.ty Description Drawing COVERING 01153042 PLASTIC BLADES 01153003 BLADE SUPPORTS 01153004 DUST GASKET 19001001 BUSHING 25-28-L25 15005010 SUPPORT BUSHINGS 01153056 LOCK 01078124 MOBILE DISC 01078123 SPRING 08078071 HANDWHEEL 01078125 BUSHING 17-20-L15 01209034 SMALL SHAFT LEVER 01153025 SMALL SHAFT 01153021...
  • Page 41 EXPLODED VIEW 4 TABLE EXPLODED VIEW 4 Pos. Q.ty Description Drawing BLACK KNOB 14002204 LIFTING LEVER 85153018-2 PLATE LEVER 85153043-4 LIFTING SUPPORT 85153019-1 BUSHING 12-15 L12 15000512 SCREW M8x23 01165022 BASE 86153030-6 ARM SUPPORT 85153022-1 BUSHING 20-25 L20 15000508 COLLAR DIN 20 14000820 Instructions, use and maintenance manual Pag.
  • Page 42 EXPLODED VIEW 5 TABLE EXPLODED VIEW 5 Pos. Q.ty Description Drawing UPPER COVER 86153041 RING 02153026-1 BLACK KNOB 14002201 AISI 430 STAINLESS STEEL RING 23013006 POLYPROPYLENE BELT 06000017-UL M12 FORK 23010202 SPINDLE 01153037 Instructions, use and maintenance manual Pag. 42/48 SRIZZA 40...
  • Page 43 Pos. Q.ty Description Drawing LOWER COVER 86153027-1 SCREW M12x25 DIN 558 BLACK RUBBER FEET 14002603 REAR COVER 86153029-5 RUBBER DISC Ø29 01153062 EXPLODED VIEW 6 Instructions, use and maintenance manual Pag. 43/48 SRIZZA 40...
  • Page 44 TABLE EXPLODED VIEW 6 Pos. Q.ty Description Drawing MAIN BODY 86153033-5 GUIDE 86153048-2 COUNTERWEIGHT 86153047-2 SMALL PLATE 02153070 MASTER SWITCH 25003063 INDICATOR LIGHT 25009029 SCREW M6x12 DIN 7985 SCREW M6x12 DIN 7985 MICRO-SWITCH 25001327 Exploded view 7 Table exploded view 7 Pos.

  • Page 45: Casing Exploded View

    16.1. Casing exploded view Pos. Q.ty Description Drawing BIG UPPER CASING 86153028-2 SMALL UPPER CASING 86153041 REAR CASING 86153029-5 LOWER CASING 86153027-1 Instructions, use and maintenance manual Pag. 45/48 SRIZZA 40...

  • Page 46: Recommended Spare Parts And Optional

    17. Recommended spare parts and optional 17.1. Recommended spare parts Description Q.ty Drawing BELT 06000017-UL CLAMP 23013006 COUNTERWEIGHT ROPE 01153051-1 WHEEL 40X25 01153005-2T WHEEL SUPPORT 01153006 EDGE BLADE 01153003 BLADE UPPER SUPPORT 01153042 BLADE LOWER SUPPORT 01153004 BLACK KNOB 14002201 WING NUT HANDWHEEL 14002302 BELT...

  • Page 47: Electrical Drawing

    18. Electrical Drawing SPRIZZA 40 Wiring diagram Instructions, use and maintenance manual Pag. 47/48 SRIZZA 40...

  • Page 48: Demolition And Disposal

    19. Demolition and disposal Machine decommissioning is the direct responsibility of the purchaser, who must keep to the local standards and regulations. Mechanical and electrical parts disassembly must be entrusted to skilled personnel. 19.1. Obligations of informing users Information form for ''professional'' type products users INFORMATION FOR USERS Pursuant to art.26 ofLeg.Decree 14/03/2014, no.

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