Omcan GR-IT-1500-H Instruction Manual
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Omcan GR-IT-1500-H Instruction Manual

Hydraulic cheese graters
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Hydraulic Cheese Graters
Models GR-IT-1500-H, 1500-CR1200, 0300-H 0300-CR800
Items 45403, 47931, 45404, 47930
Instruction Manual
Revised - 06/02/2022
Toll Free: 1-800-465-0234
Fax: 905-607-0234
Email: service@omcan.com
www.omcan.com

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  • Page 1 Hydraulic Cheese Graters Models GR-IT-1500-H, 1500-CR1200, 0300-H 0300-CR800 Items 45403, 47931, 45404, 47930 Instruction Manual Revised - 06/02/2022 Toll Free: 1-800-465-0234 Fax: 905-607-0234 Email: service@omcan.com www.omcan.com...

  • Page 2: Table Of Contents

    Table of Contents Model GR-IT-1500-H / Model GR-IT-1500-CR1200 Model GR-IT-0300-H / Model GR-IT-0300-CR800 Section Page General Information --------------------------------------------------------------------------- 3 - 4 Safety and Warranty --------------------------------------------------------------------------- 4 - 9 Technical Specifications -------------------------------------------------------------------------- 9 Installation ------------------------------------------------------------------------------------ 10 - 13 Operation ------------------------------------------------------------------------------------------- 13...

  • Page 3: General Information

    If the package has suffered rough handling, bumps or damage (visible or concealed), please note it on the bill of lading before accepting the delivery and contact Omcan within 24 hours, so we may initiate a claim with the carrier. A detailed report on the extent of the damage caused to the machine must be filled out within three days, from the delivery date shown in the shipping documents.

  • Page 4: Safety And Warranty

    Si el paquete ha sufrido un manejo de poco cuidado, golpes o daños (visible o oculto) por favor anote en la factura antes de aceptar la entrega y contacte Omcan dentro de las 24 horas, de modo que podamos iniciar una reclamación con la compañia.
  • Page 5 Safety and Warranty • Safety information necessary to make adjustments during setting and start-up phases. • The correct scheduled maintenance with special reference to safety devices. • Compliance with the safety and accident prevention regulations in the workplace. • Reference to control circuit diagrams (electrical and hydraulic). Only use the machine after carefully reading the present instructions for use The manufacturer reserves the right to carry out changes without notice and without incurring any penalty provided that the main technical and safety characteristics remain the same.
  • Page 6 Safety and Warranty and have received the necessary training. Warning, danger of mechanical moving parts, particularly: • Crushing caused by the movements of the pusher and the panel that are moved by pneumatic cylinders. • Abrasion due to the grating belts covering the surface of the drums. •...
  • Page 7 Safety and Warranty GUARDS The guards can consist of a part of the machine specifically used to provide protection through a physical barrier. Depending on its construction, a guard can be called a casing, cover, screen, etc. FIXED GUARDS The fixed guards are considered as such when they feature fixing elements which can only be removed by using a tool.
  • Page 8 Safety and Warranty • PROTECTION AGAINST DIRECT CONTACT: the casings have at least an IP 2X - IP 4X protection level. Opening a casing (doors, lids, etc. ..) containing live parts is possible by means of a key (only for qualified or trained operators).

  • Page 9: Technical Specifications

    1 YEAR PARTS AND LABOUR WARRANTY Within the warranty period, contact Omcan Inc. at 1-800-465-0234 to schedule an Omcan authorized service technician to repair the equipment locally. Unauthorized maintenance will void the warranty. Warranty covers electrical and part failures, not improper use.

  • Page 10: Installation

    Installation TRANSPORT Transport shall be carried out by qualified personnel so as to avoid any damage to the machine and any of its components. In particular: • All the guards, covers and doors must be properly closed and secured. • Use a forklift or transpallet with sufficiently long forks and loading capacity.
  • Page 11 Installation POSITIONING THE VIBRATING SCREEN UNDERNEATH THE GRATER The grater can only be started once the vibrating screen has been correctly positioned underneath the unloading hopper, i.e., fastened to the two support feet of the grater by means of the special fastening devices.
  • Page 12 Installation The magnet sensors are coded to avoid being inhibited by using a standard magnet.

  • Page 13: Operation

    Installation The sensors must be replaced with the same type of sensors suitable to perform safety functions. CONTROL DEVICES ELECTRICAL BOARD ON THE MACHINE Power on indicator light. Indicator light for motor operation temperature. Indicator light for the correct operation of the magnetic interlocking devices. Main switch/emergency stop.

  • Page 14: Maintenance

    Maintenance Only qualified, specially trained and authorised personnel should carry out maintenance, cleaning and repair jobs. Before carrying out any operation, the following precautions must be taken: • Switch off the power on the machine panel via the power disconnecting device. •...
  • Page 15 Maintenance ADJUSTING CLEARANCE BETWEEN THE BLADE AND DRUM To adjust the clearance between the blade and drum, proceed as follows: • In the inner part of the base, loosen the screws A by using a 17 hexagonal spanner. • By using a 27 hexagonal spanner rotate the bushes B which allow the blade to go up or down thereby varying the clearance with the drum.
  • Page 16 Maintenance belt is loose. 4. Wear protective gloves and pull out the first belt. 5. Repeat the operation on the second belt. 6. Perform the same operations in the reverse order to reassemble and check the tension of the new toothed belts.

  • Page 17: Troubleshooting

    Troubleshooting Malfunctions and faults Cause Remedy Machine at a standstill. No electricity. Check the connection. Check the main switch on the control panel. The movable interlocking guards Check that guards are completely are open. closed. Motor brake release key turned on. Turn the key in the locking position. Emergency button has been Release the emergency button.
  • Page 18 Troubleshooting Machine operating when casing or Dirty or broken microswitches. Clean or replace the guards are open. microswitches.

  • Page 19: Parts Breakdown

    Parts Breakdown Model GR-IT-1500-H Base Unit 45403 Model GR-IT-1500-CR1200 47931...
  • Page 20 Parts Breakdown Model GR-IT-1500-H Drum Unit 45403 Model GR-IT-1500-CR1200 47931...
  • Page 21 Parts Breakdown Model GR-IT-1500-H Drum Driving Unit 45403 Model GR-IT-1500-CR1200 47931...
  • Page 22 Parts Breakdown Model GR-IT-1500-H Loading Hopper Unit 45403 Model GR-IT-1500-CR1200 47931...
  • Page 23 Parts Breakdown Model GR-IT-1500-H Base Unit 45403 Model GR-IT-1500-CR1200 47931 Item No. Description Position Item No. Description Position Item No. Description Position AJ706 Blind Nut M10 for 45403, 47931 AJ717 Removeable Casing for 45403, 47931 AJ728 Rail for 45403, 47931 AJ707 Flat Washer D.10.5 for 45403, 47931...
  • Page 24 Parts Breakdown Model GR-IT-1500-H Drum Driving Unit 45403 Model GR-IT-1500-CR1200 47931 Item No. Description Position Item No. Description Position Item No. Description Position Flat Head Countersunk Socket Cap AJ761 Ring Block Locking Set for 45403, 47931 AJ768 Motor Fastening Strip for 45403, 47931...
  • Page 25 Parts Breakdown Model GR-IT-0300-H Base Unit 45404 Model GR-IT-0300-CR800 47930...
  • Page 26 Parts Breakdown Model GR-IT-0300-H Drum and Drum Driving Unit 45404 Model GR-IT-0300-CR800 47930...
  • Page 27 Parts Breakdown Model GR-IT-0300-H Loading Hopper Unit 45404 Model GR-IT-0300-CR800 47930...
  • Page 28 Parts Breakdown Model GR-IT-0300-H Base Unit 45404 Model GR-IT-0300-CR800 47930 Item No. Description Position Item No. Description Position Item No. Description Position Retaining Ring for Shaft D.90 for 45404, AJ817 AJ706 Blind Nut M10 for 45404, 47930 AJ827 Wall Ring for 45404, 47930 47930 AJ818 Gasket for 45404, 47930...
  • Page 29 Parts Breakdown Model GR-IT-0300-H Loading Hopper Unit 45404 Model GR-IT-0300-CR800 47930 Item No. Description Position Item No. Description Position Item No. Description Position AJ781 Self-Locking Nut M8 for 45404, 47930 AJ864 Flange for Stem D.25 for 45404, 47930 AJ804 Slide for 45404, 47930 ISO 6432 Metalwork Cylinder D.25-C-50 AJ782 Flat Washer D.8.4 for 45404, 47930...
  • Page 30 Parts Breakdown Model GR-IT-1500-CR1200 Vibrating Unit 47931 Model GR-IT-0300-CR800 47930...
  • Page 31 Parts Breakdown Model GR-IT-1500-CR1200 Vibrating Unit Trolley 47931 Model GR-IT-0300-CR800 47930...
  • Page 32 Parts Breakdown Model GR-IT-1500-CR1200 Vibrating Unit 47931 Item No. Description Position Item No. Description Position Item No. Description Position AJ872 Retaining Band for 47931 AJ877 Tightening Clamp for 47931 7 - 9 AJ882 Vibrator Motor for 47931 Double Groove Screen Holder Frame AJ873 AJ878 Base Disk for 47931...

  • Page 33: Notes

    Notes ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________...
  • Page 34 Notes ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________...

  • Page 35: Warranty Registration

    Warranty Registration Thank you for purchasing an Omcan product. To register your warranty for this product, complete the information below, tear off the card at the perforation and then send to the address specified below. You can also register online by visiting: Merci d’avoir acheté...
  • Page 36 Since 1951 Omcan has grown to become a leading distributor of equipment and supplies to the North American food service industry. Our success over these many years can be attributed to our commitment to strengthen and develop new and existing relationships with our valued customers and manufacturers.

This manual is also suitable for:

Gr-it-0300-hGr-it-1500-cr1200Gr-it-0300-cr800454034793145404 ... Show all

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